BendPak 5175403, Service Manual

Page 1: ...esentatives Office Tel 1 805 933 9970 Toll Free US Canada 1 800 253 2363 Fax 1 805 933 9160 sales bendpak com International Sales Service Office Tel 1 805 933 9970 Exports Dept 1 805 933 9970 EXT 192 Ext Toll Free US Canada 1 800 253 2363 Fax 1 805 933 9160 bpkexports bendpak com Service Manual SERVICE PARTS DIAGRAMS This guide is a troubleshooting reference used for maintaining and servicing your...

Page 2: ...371 X OVERALL WIDTH WAS 154 5 NOW 155 UPDATED BOM REVISION 02 10 2022 CA 01392 SHEET 1 OF 3 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN X 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED NOTE UNLESS O...

Page 3: ...mm 2 5 125mm 5 ADAPTER 5 618 74 618 142 7 1895 1mm 3937 00mm 155 000in 2658 20mm DRIVE THRU 104 654in 3613 00mm 142 244in 29 724 57 992in 755 1473mm SHEET 2 OF 3 REV DWG NO A SIZE TITLE X 1645 LEMONWOOD DR SANTA PAULA CA 93060 5260568 XPR 12FDL PRODUCTION LIFT VER E 1 45 SCALE ...

Page 4: ...ND PLATE 1 D WHERE USED XPR 12FDL SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN AE 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED NOTE UNLESS OTHERWISE SPECIFIED TM 5245137 XPR 12FDL LIFT...

Page 5: ...5620142 D2 12 15 XPR 12C 12FD 15 18C CABLE SHEAVE PIN WELDMENT 2 A 9 5215290 XPR 12FD LIFT HEAD ASSEMBLY 1 T 10 5502305 CYLINDER ASSEMBLY Ø2 5 x 69 1 J 11 5701115 CYLINDER CLAMP ASSY 74 79 1 WHERE USED XPR 12FDL SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN AD 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PR...

Page 6: ...5620142 D2 12 15 XPR 12C 12FD 15 18C CABLE SHEAVE PIN WELDMENT 2 A 9 5215290 XPR 12FD LIFT HEAD ASSEMBLY 1 T 10 5502305 CYLINDER ASSEMBLY Ø2 5 x 69 1 J 11 5701115 CYLINDER CLAMP ASSY 74 79 1 WHERE USED XPR 12FDL SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN AC 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PR...

Page 7: ...HREAD 3 WHERE USED XPR 12FDL XPR 12CL XPR 12CL 192 SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN K 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED NOTE UNLESS OTHERWISE SPECIFIED JM 521528...

Page 8: ...x 1 5 x 295 2 B 18 5530308 AB 3 4 x 7 14 19 5215702 CRADLE LIFT PAD LARGE ADAPTER ASSEMBLY 4 E 20 5900952 XPR 12FDL INSTALLATION MANUAL 1 21 5701660 10AP D2 12 15 XPR HEIGHT ADAPTER HOLDER 2 B 22 5701661 D2 XPR 12 15 18 FOOT GUARD R H 2 A 23 5701662 D2 XPR 12 15 18 FOOT GUARD L H 2 A REVISION REV DESCRIPTION DATE EDITED BY ECO D ADDED 5701660 570661 AND 5701662 REMOVED 5535011 AND 5545345 UPDATED ...

Page 9: ...1 5 7 6 13 15 14 16 11 4 10 8 12 2 17 18 20 19 9 3 21 23 22 SHEET 2 OF 2 REV DWG NO A SIZE TITLE F 1645 LEMONWOOD DR SANTA PAULA CA 93060 5250263 XPR 12FDL PARTS BOX 1 25 SCALE ...

Page 10: ... 5530760 HHB M10 x 1 5 x 38 4 13 5540075 R H 2 5 WIRE DIA Ø20 5 x 75 LG 2 14 5550147 FTG NPL 04 JIC x 04 NPT 2 15 5550178 FTG TEE 04JIC 04JIC 06NPT 1 16 5550109 FTG ELB 06 JIC x 06 F NPT 1 17 5545535 C WASHER SHIM FOR LIFTS 20 18 5545341 WASHER M10 x Ø20 FLAT 4 19 5535013 NUT M10 x 1 5 NL 4 20 5505031 ROTOR CLIP 12mm SS 1 21 5530093 HHB M6 x 1 x 20 4 22 5545005 M6 FLAT WASHER 8 23 5535357 NUT M6 x...

Page 11: ...ING 2 A 6 5580219 KEYRING 56mm x 3mm 2 7 5505106 SPRING PIN M6 x 50 2 8 5540006 SNAP RING TRUARC 5103 100 2 9 5930184 D2 XPR 12 15 18 LIFT HEAD GUSSET COVER 1 C WHERE USED XPR 12FDL SHEET 1 OF 2 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN T 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRO...

Page 12: ... D2 XPR 12 15 18 SHEAVE ASSEMBLY 1 E 3 5620142 D2 12 15 XPR 12C 12FD 15 18C CABLE SHEAVE PIN WELDMENT 1 A 4 5530030 HHB M6 x 1 x 8 1 SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN G 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN...

Page 13: ... 5250268 5250269 5250314 5250315 WHERE USED D2 12C D2 15C XPR 12 SERIES XPR 15 SERIES XPR 18 SERIES SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN D 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PRO...

Page 14: ... BPHS M6 x 1 x 20 ZPL 4 4 5535357 NUT M6 x 1 0 NL 4 WHERE USED D2 12 15 SERIES XPR 12FDL SERIES XPR 12CL SERIES XPR 15 SERIES XPR 18 SERIES SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN E 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE ...

Page 15: ...V DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN D 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED TM 5570118 HYDRAULIC HOSE ASSEMBLY Ø6 35 x 1562mm DS 08 26 2009 DO NOT SCALE DRAWING 1 2 SCALE THIRD ANGLE ...

Page 16: ...HEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN D 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED GJ 5570126 HYDRAULIC HOSE ASSEMBLY Ø10 x 3150mm DS 10 15 2008 DO NOT SCALE DRAWING 1 2 SCALE ...

Page 17: ...PSI OR 393 BAR WORKING PRESSURE MINIMUM 17100PSI OR 1179 BAR MINIMUM BURST PRESSURE MINIMUM 3 80mm MIN BEND RADIUS COLOR BLACK ADDITIONAL CONTACT INFORMATION Xin Yurong Shandong Ningjin High Energy Hose Co Ltd Tel 86 534 5421821 No 7 Taishan Rd Industrial Park Ningjin County Shandong China Approved Vendor Vendor Part Contact AUTHORIZED COMPONENT PROVIDER 1 Ningjin Hydraulic Hose Co 5570129 86 534 ...

Page 18: ...D 5535011 AND 5545345 03 09 2020 TM 01107 WHERE USED XPR 12FDL SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN D 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED AC 5595070 CABLE ASSEMBLY Ø12...

Page 19: ...T 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN C 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED TM 5595124 Ø2 4 x 7400mm SAFETY CABLE 09 15 2009 DO NOT SCALE DRAWING 1 1 SCALE THIRD ANGLE PROJ...

Page 20: ...8 XPR STIFFENING PLATE 1 B 8 5210004 GP PCL XPR SAFETY SHEAVE CLAMP 1 C 9 5760001 SAFETY COVER BLOCK 2 C WHERE USED XPR 12FDL SHEET 1 OF 3 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN K 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMIS...

Page 21: ...SSET 2 B 7 5735228 D2 XPR STIFFENING PLATE 1 B 8 5210004 D2 GP PCL XPR SAFETY SHEAVE CLAMP 1 C 9 5760001 SAFETY COVER BLOCK 2 C 10 5700001 MOUNTING BRACKET 1 B WHERE USED XPR 12FDL SHEET 1 OF 3 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN M 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPROD...

Page 22: ...E TO PAINT AND MANUFACTURER STAMP 08 23 2019 02 07 2020 TM TM 01123 01107 SHEET 1 OF 3 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN K 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED JM 5600993 XPR 12C...

Page 23: ...HEAD SIDE GUSSET 2 B 8 5736544 2 POST HEAVY DUTY ARM GEAR RESTRAINT STOP LH 1 A 9 5736546 2 POST HEAVY DUTY ARM GEAR RESTRAINT STOP RH 1 A SHEET 1 OF 2 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN G 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE W...

Page 24: ...93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED NOTE UNLESS OTHERWISE SPECIFIED TM DIMENSIONS ARE IN MM TOLERANCES MACHINE TO 0 1 5 0 0 0 5 0 00 0 13 SURFACE FINISH 1 6 Ra µm FOR MACHINED SURFACES UNLESS OTHERWISE SPECIFIED 5736526 XPR ...

Page 25: ...MANUAL Detailed Description Print Settings for BendPak Manuals Unless otherwise specified use these settings for printing BendPak manuals Color Black and white Size A4 210 to 297 mm 8 5 by 11 inches 216 to 279mm or between Binding Saddle stitched Paper 100 to 120 gsm 27 to 32 pound uncoated Approved Vendor Vendor Part Contact Preferred Vendor 1 2 Vendor Information ...

Page 26: ...O 00850 1 Engineering Specification Application ALI 2 POST SAFETY STICKER KIT Detailed Description SIZE ALI 2 POST CAUTION LABELS 14 L x 8 5 W 356mm x 216mm ALI NOTICE LABEL 1 75 L x 3 W 4 5mm x 76mm Approved Vendor Vendor Part Contact Preferred Vendor 1 ALI WL 101 a b c WL101I A01 2 Vendor Information ...

Page 27: ...ication DATA SERIAL TAG 2 POST CE Detailed Description Size 3 L x 3 W 76 2mm x 76 2mm Ink 1 Color Black Material 2 Mil Gloss Polyester Thermal Transfer Label With A High Performance Permanent Acrylic Adhesive 2 Vendor Information Or for Reference ApprovedVendor Vendor Part Reference Preferred Vendor 1 OR BENDPAK ENGINEERING APPROVED EQUIVALENT ...

Page 28: ...ite Vinyl Pressure Sensitive Adhesive Thickness 4 Mil Ink U V protected CMYK 2 C Process Finish Matte Overlaminate No gloss Print Process Offset Lithography 200 line screen or 300 p p i for digital Lamination Clear laminate Non glare medium matte over laminate for abrasion chemical and ultra violet protection 2 Vendor Information Or for Reference Approved Vendor Vendor Part Contact Preferred Vendo...

Page 29: ...ected Opaque White Finish Matte Overlaminate No gloss Print Process Silk Screen 85 line screen Yellow color in file represents what should be clear PET material and SHOULD NOT print as Yellow ink White area in file represents Opaque White ink Lamination Clear laminate non glare medium matte over laminate No gloss for abrasion chemical and ultra violet protection 2 Vendor Information Or for Referen...

Page 30: ...erial White Vinyl Pressure Sensitive Adhesive Thickness 4 Mil Ink U V protected CMYK 2 C Process Finish Matte Overlaminate No gloss Print Process Offset Lithography 200 line screen or 300 p p i for digital Lamination Clear laminate non glare medium matte over laminate No gloss for abrasion chemical and ultra violet protection 2 Vendor Information Or for Reference Approved Vendor Vendor Part Contac...

Page 31: ...ite Vinyl Pressure Sensitive Adhesive Thickness 4 Mil Ink U V protected CMYK 2 C Process Finish Matte Overlaminate No gloss Print Process Offset Lithography 200 line screen or 300 p p i for digital Lamination Clear laminate Non glare medium matte over laminate for abrasion chemical and ultra violet protection 2 Vendor Information Or for Reference Approved Vendor Vendor Part Contact Preferred Vendo...

Page 32: ...m Material White Vinyl Pressure Sensitive Adhesive Thickness 4 Mil Ink U V protected CMYK 2 C Process Finish Matte Overlaminate No gloss Print Process Offset Lithography 200 line screen or 300 p p i for digital Lamination Clear laminate Non glare medium matte over laminate for abrasion chemical and ultra violet protection 2 Vendor Information Or for Reference Approved Vendor Vendor Part Contact Pr...

Page 33: ...terial White Vinyl Pressure Sensitive Adhesive Thickness 4 Mil Ink U V protected CMYK 2 C Process Finish Matte Overlaminate No gloss Print Process Offset Lithography 200 line screen or 300 p p i for digital Lamination Clear laminate non glare medium matte over laminate No gloss for abrasion chemical and ultra violet protection 2 Vendor Information Or for Reference Approved Vendor Vendor Part Conta...

Page 34: ...Material 4 Mil White Adhesive Vinyl Ink U V protected CMYK 4 C Process Finish Matte Overlaminate no gloss Print Process Offset Lithography 200 line screen or 300 p p i for digital Lamination Clear laminate non glare medium matte over laminate for abrasion chemical and ultra violet protection 2 Vendor Information Or for Reference Approved Vendor Vendor Part Contact Preferred Vendor 1 OR BENDPAK ENG...

Page 35: ...ng Specification Application DATA SERIAL TAG Detailed Description Size 3 W x 3 H 76 2mm x 76 2mm Ink 1 Color Black Material 2 Mil Gloss Polyester Thermal Transfer Label With A High Performance Permanent Acrylic Adhesive 2 Vendor Information Or for Reference ApprovedVendor Vendor Part Reference Preferred Vendor 1 OR BENDPAK ENGINEERING APPROVED EQUIVALENT ...

Page 36: ... Application MANUFACTURER LABEL Detailed Description Size 6 W x 3 75 H 152 4mm x 95 3mm Material White Adhesive Paper Ink 1 Color Black Print Process Offset Lithography 200 line screen or 300 p p i for digital 2 Vendor Information Or for Reference Approved Vendor Vendor Part Contact Preferred Vendor 1 OR BENDPAK ENGINEERING APPROVED EQUIVALENT ...

Page 37: ...inyl Pressure Sensitive Adhesive Thickness 4 Mil Ink U V protected CMYK 2 C Process Finish Matte Overlaminate No gloss Print Process Offset Lithography 200 line screen or 300 p p i for digital Lamination Clear laminate Non glare medium matte over laminate No Gloss for abrasion chemical and ultra violet protection 2 Vendor Information Or for Reference Approved Vendor Vendor Part Contact Preferred V...

Page 38: ...Vinyl Pressure Sensitive Adhesive Thickness 4 Mil Ink U V protected CMYK 2 C Process Finish Matte Overlaminate No gloss Print Process Offset Lithography 200 line screen or 300 p p i for digital Lamination Clear laminate Non glare medium matte over laminate No gloss for abrasion chemical and ultra violet protection 2 Vendor Information Or for Reference Approved Vendor Vendor Part Contact Preferred ...

Page 39: ...soit complètement descendu 3 Maintenir le contact visuel avec le véhicule et la zone environnante à tout moment lors de l abaissement de l ascenseur 3 ARRÊTEZ IMMÉDIATEMENT si la charge change ou devient inégale 3 Avant de retirer le véhicule de la zone de levage positionnez les bras de levage pour permettre une sortie dégagée 3 NE conduisez JAMAIS sur les bras de levage ENTRETIEN MENSUEL REQUIS 3...

Page 40: ...CENTRE DE GRAVITÉ à mi chemin entre les adaptateurs et ou au centre des pistes Dommages à soulever dus à la surcharge ou une mauvaise utilisation N EST PAS couverte par la garantie THE MAXIMUM LIFTING CAPACITY FOR THIS LIFT IS DESCRIBED BELOW LA CAPACITÉ DE LEVAGE MAXIMUM POUR CE LEVAGE EST DÉCRIT CI DESSOUS Maximum Lifting Capacity 7 000 lbs 3 175 kg Capacité de Levage Maximale 7 000 lbs 3 175 kg...

Page 41: ... 415V 50 60 Hz 3 Ph 208 240V 50 60 Hz 1 Ph 208 440V 50 60 Hz 3 Ph 5905653 LABEL ALI ALCTV 2017 GOLD LABEL US MET LABS P N 5905951 2017_Serial_Tag B 5905951 pdf Size 3 W x 3 H Material 2 Mil Gloss polyester thermal trans fer label with a high performance permanent acrylic adhesive Ink 1 Color Black FOR NON CE APPROVED LIFTS ONLY ALI_Notice_Label jpg Size 3 W x 1 75 H Order Labels from ALI P N 59053...

Page 42: ...onds moving lift off safety locks 2 Hold down Safety Lock Release Handle and Lowering Handle 3 When lift is fully lowered release both handles TO LOWER LIFT PN 5905414 2 Post_Lock Release_Label pdf Size 4 W x 2 H Material White Vinyl Pressure Sensitive Adhesive Thickness 4 Mil Ink U V protected CMYK 2 C Process Finish Matte Overlaminate No Gloss Print Process Offset Lithography 200 line screen or ...

Page 43: ...tilisation pour la maintenance recommandée par l usine 3 Vérifier le bon fonctionnement des appuis bras 3 Vérifiez toutes les connexions de la chaîne du câble les boulons et les broches pour assurer un montage correct 3 Inspectez visuellement les serrures de sécurité pour vous assurer qu elles fonctionnent correctement 3 Inspecter visuellement le sol en béton NE PAS UTILISER LIFT si la fondation e...