Benelli TNT 115, User Manual

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Page 2: ...ace Safety Notes Safety Driving Rules Protection Clothes Serial Number Location of Parts Meter Indicator Primary Parts Key Switch Left Handle Right Handle Fuel Tank Rear Shock Absorber Rear Brake Pedal 2 5 6 7 7 9 10 11 13 15 15 16 17 18 19 20 ...

Page 3: ...pection Before Driving How to start the engine Smooth launching Inspection Maintenance Maintenance Schedule Oil Level Oil Change Spark Plug Catalytic Converter Battery Throttle Cable Adjustment Clutch Adjustment Chain Adjustment 20 21 21 22 24 25 27 27 30 31 31 32 35 36 37 ...

Page 4: ...ENTS 4 Brake Maintenance of Air Filter Bulb Replacement Fuse Replacement Lubrication Points Adjustment of Valve Clearance Tire Storage Guideline Specification Technical Parameter 38 41 41 42 43 43 44 45 47 ...

Page 5: ...short circuit Make sure the contact point of fuse is not broken while changing the fuse which would result bad contact parts damage and even fire No reconfiguration Do not reconfigure the vehicle or change the places of the parts and accessories at will which would have a strong impact on the stability and safety of the vehicle probably operation faults All the reconfigura tions of the electric sy...

Page 6: ...erstand the rules and requirements stated in this manual This instruction manual covers the maintenance procedures which would ensure the maximum performances and highest durability of your vehicle if appropriately operated Our company is equipped with professional technical maintenance personnel and department which is able to provide you with high quality technical maintenance services We make g...

Page 7: ...of the driver and would bring injuries if ignored Caution This is for the relative operation specifications of the vehicle in case of damages to the vehicle Note This is for the maintenance This instruction manual is a daily care issues document of this vehicle which should be together transferred to a second owner if this vehicle is to be transferred SAFETY NOTES For the safety purpose the driver...

Page 8: ... shall obey the national and local laws and rules Speeding is one of the key reasons of the accidents So keep the speed in the limit stated Use signals lights before turning or braking accelerating to prevent accident 5 In the driving the driver should hold the handles and keep both feet on the pedals and the passenger should grab somewhere on the vehicle or the driver with feet on the passenger p...

Page 9: ...oots gloves and protection clothes The passenger shall also wear the same 2 The exhaust pipe will be very hot during driving and the heat will last after turning off the engine Never touch the muffler and wear those clothes that can totally cover the legs 3 Don t wear those loose clothes that may interfere with the control levers pedals or wheels PROTECTION CLOTHES ...

Page 10: ...ide you better services involving accessories purchasing or other services Record the numbers for the possible use in the future Vehicle identification number VIN is printed on the right side of the head tube The engine number is printed on lower part of the right case of engine crank case Please write down the numbers for your reference VIN Engine Number ...

Page 11: ...11 1 Clutch lever 2 Left handle switch 3 Meter 4 Key switch 5 Right handle switch 6 Front brake lever 7 Throttle grip FI 0 2 4 6 8 1 0 1 2 1 3 5 9 1 1 7 F E C H km h AM TRIP km ODO 1 3 5 7 6 2 4 ...

Page 12: ...12 8 Rear shock absorber 9 Rear brake pedal 10 Shift pedal 11 Side stand 12 Tank 8 9 11 10 12 ...

Page 13: ...AM INDICATOR LAMP When the high beam lamp of the headlamp turns on the high beam indicator lamp would be on METER INDICATOR 1 TURNING INDICATOR The indication lamps would flash with the turning signals 0 2 4 6 8 10 12 1 3 5 9 1 1 7 F E C H km h AM TRIP km ODO 1 5 3 4 14 2 8 10 9 13 6 7 11 12 ...

Page 14: ...ON BUTTON B Long press the button A to enter time adjusting mode Shortly press the button B to select a digit for clock adjust ment Within time adjusting mode short press function button A to adjust the value of clock If function button A is long pressed the value of clock will swiftly change to reach the desired value easily If Function button B is short pressed simultaneously displaying units of...

Page 15: ...el in the fuel tank 13 ODOMETER TRIP METER Odometer records the total mileage driven and Trip meter can be reset which records the mileages driven in a specific period 14 GEAR INDICATOR LAMP Numbers on the meter indicate the gear positions of the vehicle including 1 2 3 4 5 and N PRIMARY PARTS KEY SWITCH Off position All the circuits are off PUSH ...

Page 16: ...the clutch lever to cut off driving on the rear wheels 2 HIGH LOW BEAM SWITCH Turn the switch to position the high beam of headlight turn on and the indicator lamp on the meter would also turn on push the switch to the position the low beam of headlight turns on 3 DIRECTION INDICATOR LAMP SWITCH Turn the switch to position the left direction signal lamp flashes turn the switch to position the righ...

Page 17: ...SWITCH When the switch is on position and the power is on the engine runs When the switch is on position and the power is off the engine will not run Note Under normal conditions this switch shall be on Operate position Use this switch under emergency situation for example accident or key switch problems Alarm Turn on the direction signal lamps in time when changing the driveway or turning a direc...

Page 18: ...ngine 9 FRONT BRAKE LEVER Pull the brake lever properly to use the front brake 10 THROTTLE GRIP Throttle grip is to control the speed of engine Twist the grip toward yourself when revving up or turn it in opposite way to slow down To open fuel tank cap please insert the key and turn it clockwise and open the cover To close the fuel tank please recap and then press it Take away the key when you hea...

Page 19: ...g REAR SHOCK ABSORBER The vehicle is equipped with one rear shock absorber in the middle of bike Spring pre load adjustment The rear shock absorber is equipped with adjustment ring nuts for preload adjustment Adjust the spring preload as follows To increase the preload setting of the spring turn the adjustment ring nut with special wrench as illustrated A to make the suspension stiffer Please rota...

Page 20: ...E PEDAL Step the rear brake pedal to slow down the rear wheel Brake light will turn on while rear brake is in use 1 N 6 2 5 3 4 2 3 1 N 4 5 SHIFT PEDAL This vehicle is equipped with five speed constant mesh gearbox ...

Page 21: ...OF USE OF FUEL AND ENGINE OIL Fuel It is a must to use lead free gasoline Use gasoline contains octane number more than 90 Ron Mon 2 Notice Use lead free gasoline can extend the working life of spark plug Engine Oil Please use four stroke engine oil equal or higher than API SAE service grade SJ The specification is 10W 50 Caution When the transmission is on neutral position the indicator lamp woul...

Page 22: ... the vehicle very carefully during its running in period also the rider has to be familiar to the performance Note In the first 1000km of break in you should examine the cleanliness of the engine oil frequently Check the oil level of engine before driving INSPECTION BEFORE DRIVING Please check on the following contents which are very important before driving Content Handlebar Braking Comments 1 St...

Page 23: ...rake Switch Normal functioning Engine Oil Correct oil level Correct oil level Throttle 1 Appropriate free play in clutch lever 2 Smooth operation Clutch 1 Appropriate free play in throttle cable 2 Smooth operation no stuck when returning to full close position Driving Chain 1 Appropriate tightness 2 Appropriate lubrication Light Operate all the lamps headlight taillight stoplight instrument panel ...

Page 24: ...ens up if the gear box is in neutral position Start the engine by pushing the start switch Warning Do not start the engine indoor with bad ventilation or without ventilation Do not leave a starting vehicle when no one else is around Caution Do not run the engine in high speed when you do not drive the vehicle or it will become overheating and damage its inner parts ...

Page 25: ...proper gear according to driving speed It is dangerous to drive with clutch disengaged Lower the gear when you slow down the vehicle to make engine run within normal rpm range Drive on slope way When drive on uphill road vehicle will slow down and seem to be lack of power Switch to low gears so that engine can generate normal power Shift the gear swiftly to prevent vehicle from losing speed Turn t...

Page 26: ...a slope by the side stand please shift to the first gear to prevent slipping Shift to neutral position before starting the engine Turn the power key to the position to stop the engine Remove ignition key from the switch after locking for security reason 26 Warning It is dangerous only to use either the front brake or rear brake which may causes the vehicle to skid or lose control Be careful and us...

Page 27: ...ld be taken according to the following chart the inspection and maintenance of the key components are required to be made by professionals Better to consult authorized dealers to do inspection and maintenance for safety s sake MAINTENANCE SCHEDULE I Inspection cleaning adjustment replacement C Cleaning R Replacement A Adjustment L Lubrication ...

Page 28: ...il Filter Fuel Injection Drive Chain 4000km 7000km Per 24000km I or A Per 6000km R Per 6000km R Per 1 month or 1000km I L A Per 6000km I or R 10000km 13000km 16000km ODOMETER READING 1 3 4 5 6 7 8 9 Battery 10 2 I I I I I I I I R R I I I I I I I I I New 3 Months 6 Months 12 Months 15 Months 18 Months ...

Page 29: ...ket Nut Bolt Fastener Wheel Rim Steering Bearing 4000km 7000km Replace every two years Replace every two years 10000km 13000km 16000km ODOMETER READING 11 13 14 15 16 17 18 19 Cooling System 20 21 22 12 I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I New 3 Months 6 Months 12 Months 15 Months 18 Months ...

Page 30: ...inspection if the odometer reading exceeds the fixed value 3 Take more maintenance to keep good performance for frequent driving in heavy conditions as rugged roads OIL LEVEL OIL CHANGE Check the oil level before starting the engine Put the vehicle on side stand Pull the handle bar and let the bike stand vertical to the flat ground Check if the oil level is between the maximumand minimum level If ...

Page 31: ...od noted in the maintenance schedule Readjust the electrode gap of spark plug with feeler gauge and keep the gap between 0 6 0 7mm Replace the sparking plug according to periodic maintenance chart CATALYTIC CONVERTER In order to meet the requirements of environmental emission the muffler of the Do not screw the spark plug too tight to avoid damaging the threads of cylinder cover Don t let the fore...

Page 32: ...e engine if the replacement is needed please use the genuine parts or entrust the dealers to replace BATTERY Battery is in the right guard board The battery for the vehicle is maintenance free type For the new vehicle please ask the dealer of the company to fill electrolyte into the battery for you It is not necessary to refill electrolyte in the future If you have to take out the battery for insp...

Page 33: ...d by your local dealers Connect the wire polarities correctly Positive wire red shall be connected with the positive terminal and negative wire black to the negative terminal Tighten terminal bolts Clean frequently the erosive substances on the terminals with a wire brush while in use Please operate according to the following requirements while filling electrolyte into the maintenance free battery...

Page 34: ...e filling begins normally Attention Please be sure not to tilt the container or electrolyte filling may be interrupted d When you are sure that there is at least one pipe that has bubbles coming out on each side three pipes on each side leave it there and keep the filling process over 20minutes If there is no pipe that has bubbles coming out on each side tap slightly two to three times the bottom ...

Page 35: ...s are of the same type During vehicle design the battery specifications are considered as the best choice If a battery of a different model is used it may affect performance and life time of the vehicle and possibly causes electrical failure If the vehicle will not be used for a long time please remove the battery and charge it once a month THROTTLE CABLE ADJUSTMENT 1 Screw off the lock nut 2 Turn...

Page 36: ...required free play 3 Tighten locknut CHAIN ADJUSTMENT Adjust the tightness of drive chain for driving each 1000km s in following methods to reach the free play of 10 25mm Make regular adjustment of the chain according to your driving condition Warning Suggestions here are for regular maintenance schedule it s recommended for inspection and adjustment of the chain before each driving Accident as ch...

Page 37: ... During regular maintenance check the following conditions of the chain 1 Loose pin 2 Damaged roller 3 Rusty chain link 4 Twisted or snarled link 5 Excessive free play 6 Loose chain The sprocket is probably damaged if any above mentioned problems on the chain are found Check the following items for sprocket 1 Over worn sprocket tooth 2 Broken or damaged sprocket tooth 3 Loosened sprocket fixing nu...

Page 38: ...riodic maintenance and lubrication chart Indicator Each brake pad is provided with wear indicator grooves which allow you to check the brake pad wear without having to disassemble the brake To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that the wear indicator grooves were mostly disap peared have a dealer replace the brake pads as a set Turn the ...

Page 39: ...NING In case of drinking the brake fluid by mistake or contacting with eye or skin wash with a large amount of water and seek medi cal advice immediately if in a serious condition Don t forget to check the amount level in the brake fluid reservoir Add appropriate brake fluid if necessary Max Min Max Min Front brake fluid level Rear brake fluid level ...

Page 40: ...r wheel brake pads Rear Brake To adjust the stroke of rear brake pedal screw or turn the adjusting bolt of rear brake the free play be adjusted to 20 30mm Warning Maintenance of braking system or brake pads should be taken by the authorized dealer which is equipped with necessary tools and can assure the quality of the service Caution The disk braking system has high pressure in the pipe require p...

Page 41: ... take out after cleaning for complete drying 4 Immerse the filter element in clean engine oil again after saturation take out and squeeze off excessive oil 5 Install the components back in the reverse order of dismount BULB REPLACEMENT Replacing of Head Lamp Bulb Take off the cover replace the old bulb with the same specification one and finally set up in the reversed orders Caution Those highly f...

Page 42: ... for the same specification as indicated Notice The new bulb installed must in the same specification with the old one High power bulb will increase load to circuit system which will cause faults such like battery power shortage Warning It s dangerous to use other specifications of fuse which would result severe failures like burning firing NORMAL DAMAGE 30A EFI System Fuse Main Fuse ...

Page 43: ...ge or the vehicle is wet due to raining or washing Detail lubrication points are shown in the figure below Vehicle lubricant Lubricant grease 1 Rear brake pedal shaft 2 Side stand and its spring 3 Throttle cable 4 Pivot of front brake lever 5 Pivot of clutch lever ADJUSTMENT OF VALVE CLEARANCE Check and adjust the valve clearance when the engine is cold The Standard Valve Clearance Intake Valve 0 ...

Page 44: ... thus causing slipping or even getting out of control Tire pressure should be kept in the standard range Adjust the tire pressure under a cold condition Notice Adjustment of valve clearance will have direct influence on the performance of engine thus requiring strict accordance with the time interval required in Maintenance Schedule Adjustment should be done with professional technicians correspon...

Page 45: ...time without using it s suggested tofollowing these instructions 1 Change engine oil 2 Lubricate drive chain 3 Remove the battery Keep the battery in proper place which can avoid freezing and the direct sunlight 4 Clean and dry the vehicle Wax the surface of the paint 5 Inflate tire to the required pressure Put the vehicle on a block to make two tires off the ground 6 Cover the vehicle no plastic ...

Page 46: ...Take off the cover and clean the vehicle Change engine oil if you keep your vehicle for more than four months 2 Install the battery and do charging as needed 3 Wash away the anti rust agent in fuel tank and add new petrol into fuel tank ...

Page 47: ... Compression Ratio 9 5 0 05 1 Start Type Electric Starting Transmission System Chain Clutch Wet Multi plate Front Brake Type disc brake Rear Brake Type disc brake 17 M C 30 70 17 M C CAPACITY Fuel Tank include reserve tank 17L 0 5L Fuel Type 93 above ELECTRICAL SYSTEM Battery 12V 8Ah Magneto Fly wheel Magneto Headlamp 12V 55 55W Tail Brake Lamp 12V LED Turn Signal Lamp 12V LED Meter Lamp 12V 2W Ne...