BERG BENOMIC S500, Technical Manual

Page 1: ...Technical Manual BENOMIC S500 Berg Hortimotive Burg Crezeelaan 42a 2678 KZ De Lier The Netherlands Tel 31 0 174 517 700 Email info berghortimotive com Internet www berghortimotive com...

Page 2: ...king serial number and the year of manufacture If you would like to contact the Berg Hortimotive dealer with respect to the BENOMIC S500 please ensure that this information is always readily available...

Page 3: ...ve warnings or regulations as shown on the BENOMIC S500 and or in this documentation for example inexpert or improper use or maintenance use for applications or under conditions other than those speci...

Page 4: ...will be borne by the client Goods sold and delivered with factory importer s or wholesale guarantees shall be subject to the warranty provisions laid down by the suppliers The hydraulic pump is subje...

Page 5: ...RE 22 7 3 MINIMUM REQUIREMENTS FOR THE PIPE RAIL SYSTEM 23 7 4 TILT INDICATION 24 7 5 LOAD LIMITER MEASUREMENT SYSTEM 25 7 6 LOAD HOLDING FUNCTION 25 7 7 SCISSOR LOCKING DEVICE 25 7 8 EMERGENCY LOWERI...

Page 6: ...9 2 MAINTENANCE ON IN OR UNDER THE SCISSOR UNIT 42 9 3 PIPE RAIL SYSTEM MAINTENANCE 42 9 4 CHAIN TIGHTENING 43 9 5 CHECK PIPE RAIL WHEEL WEAR 44 10 TECHNICAL SPECIFICATIONS 45 10 1 EXPLANATION OF THE...

Page 7: ...or damage or indirect damage resulting from failure to follow the instructions and safety precautions set out in this user manual The liability of Berg Hortimotive shall also lapse as soon as you or t...

Page 8: ...anual carefully Follow the instructions safety precautions etc at all times The BENOMIC S500 is suitable for running on a stable pipe rail system Use the BENOMIC S500 exclusively on the correct type o...

Page 9: ...y on the same path All safety shields and protective caps must be fitted and closed during operation of the BENOMIC S500 Additional options accessories and parts must be manufactured and or supplied b...

Page 10: ...ion from Berg Hortimotive When leaving a track first stop and check whether anybody is standing in the direct vicinity before continuing onto the concrete path Before going onto a track ensure that th...

Page 11: ...sure that the icons remain visible and undamaged The operator of the BENOMIC S500 must have read and understood this manual before using it If the user does not understand the warnings in the manual...

Page 12: ...trolley can topple if the maximum laden weight or applied force limits are exceeded Users taller than 1 80 metres can lose their balance if they do not use the obligatory safety rail height extender W...

Page 13: ...aximum load may consist of one person plus a secured load of which the combined weight should not exceed 150 120 kg The trolley may only be operated once it has been correctly installed on the pipe ra...

Page 14: ...tent foot pedal operation 8 1 1 Safety belt anchor points anchor rings Guardrail raisers The regulations for the use of certain safety devices may differ from country to country always consult the loc...

Page 15: ...Blue 7 Disinfection Colour Purple Safe alert status The indicator displays a status or flash pattern in the colours Green or Orange Green Safety status Limitation Solution Off Benomic S500 is powered...

Page 16: ...Platform raised Lift wheels Run with platform raised Speed limiter Consult your dealer Flashing 6 x Pump controller defective Platform raised Platform lowered Lift wheels Running Turn off the main swi...

Page 17: ...spontaneously changed Platform raised Running stops Operate wheel lift system again Consult your dealer Flashing 4x Lift time too long platform lowers Platform stops Operate again Flashing 6x Stabiliz...

Page 18: ...ep tone Press horn reset button 10 None Horn is active while being pressed 1x bleep per 3 sec Emergency stop used Operation stopped Unlock if danger averted 2x bleep per 3 sec Batteries empty Platform...

Page 19: ...ng safety railing Control panel Foot pedal 5 Platform Scissor unit Gate Cylinder Undercarriage controls Gate Fencing height extenders Safety belt anchor point anchor rail Safety belt anchor point anch...

Page 20: ...Battery cover Hydraulics valve block Figure 5 3 Names of the components on the underside of the BENOMIC S500 Emergency lowering valve Lift wheels Drive roller Trailing roller Figure 5 2 Names of the c...

Page 21: ...its flange wheels or lift wheels see 8 2 but it can also be moved with a forklift To move it with a forklift proceed as follows 1 Lower the platform fully 2 The lift wheels are retracted so that the t...

Page 22: ...ial attention to the scissor components No damage to or impaired visibility of the control components pictograms and symbols Presence of safety guards and covers The scissor mounting on the undercarri...

Page 23: ...pports that carry the pipes The pipes must be steel quality S235 with pipe diameter and wall thickness of 51 2 25 mm or 45 2 mm respectively The pipes must be anchored into the concrete path They must...

Page 24: ...s tilted the orange indicator 11 flashes slowly the horn beeps slowly Driving with the platform high is possible be extra careful At a critical misalignment the red indicator 11 lights up the horn bee...

Page 25: ...m Then operate the platform upwards with the scissor control service button 3 and establish that the platform stops rising within 50 cm after which five short beep tones will be heard The load limitin...

Page 26: ...rgency 7 9 Pipe detection sensor To protect the user against incorrect use the BENOMIC S500 is fitted with a pipe rail detection sensor Depending on where the BENOMIC S500 is located functions are aut...

Page 27: ...g on the type of pipe rail system it is necessary to use these stabilizers in order to work at height See chapter 10 1 Explanation of technical specifications for the list of restrictions that apply I...

Page 28: ...LEDs illuminate on the battery status indicator If this level is reached during work activities you can usually continue until the end of the day If an acoustic signal repeatedly gives two beeps the...

Page 29: ...rvice button 3 for use this button must be pressed continuously during the upward or downward movement In addition the unlock reset button 2 activates the BENOMIC S500 after the main switch 1 is moved...

Page 30: ...n This charging plug socket is mounted only when the BENOMIC S500 features an internal battery charger A 230 V extension cable should be connected to this if the batteries need charging 5 FOOT PEDAL A...

Page 31: ...stop and why Release the emergency stop only when the dangerous situation has been averted Then press the HORN RESET button 10 to activate the BENOMIC S500 for use also see 1 MAIN SWITCH EMERGENCY STO...

Page 32: ...tivities then work can usually continue until the end of the day When the last Orange LED starts flashing the battery empty status is about to come into operation complete the work in the harvesting p...

Page 33: ...ng when the pipe rail sensor in the middle of the trolley no longer detects a pipe The cruise control function will automatically switch off here The cruise control function can be deactivated by pres...

Page 34: ...l trolley The BENOMIC S500 will move in the desired direction as long as the foot pedal is operated While driving keep an eye on the position relative to the beginning and end of the harvesting path m...

Page 35: ...ufficient bearing capacity work may not be carried out at height see recommendations in chapter 7 3 For a description of the soil conditions refer to the Health and Safety Catalogue applicable in the...

Page 36: ...tabilizers are extended and the locking pins C are locked into a locking hole according to Fig 8 5 The locking pins must lock into the locking hole Turn the handwheels D causing the stabilizers to mov...

Page 37: ...of service If the BENOMIC S500 is out of service make sure the platform is in the lowest position and the lift wheels are retracted so that the trolley stands on its flange rollers Always switch off...

Page 38: ...potentiometer at 0 Set a speed Motor controller fault Switch off and on again with the main switch Consult your dealer Battery terminals make poor contact Clean the battery terminals remount the clam...

Page 39: ...tive Consult your dealer 6 3 A control circuit fuse defective Consult your dealer Stabilizers not extended Extend the stabilizers far enough for extra support Problem D The lifter system won t go out...

Page 40: ...he damage 7 Find the cause and provide a sustainable solution 8 Check according to chapter 7 BEWARE of liquids battery acid is very corrosive 8 9 Disassembly If your BENOMIC S500 has become so worn an...

Page 41: ...rger X Check battery fluid levels plates should be 1 cm below the fluid level see Appendix 3 Distilled water gloves and glasses X Check that the tilt signal is operating correctly Test 2 degrees X Che...

Page 42: ...light up Green continuously when the BENOMIC S500 is in a safe status it is then ready for use The scissor shafts run on bearing bushes The inner parts of the scissors are connected to the outer ones...

Page 43: ...e dry flat and hard Soft or damp spots should be repaired and surface indentations permanently repaired Additional information can be found in chapter 7 3 Minimum requirements for the pipe rail system...

Page 44: ...ting pipes Acceptable durability With this information we want to indicate when it is time to proceed with replacing the flange rollers Wear is approx 1 mm the rollers have been in use for some time N...

Page 45: ...rm 460 Max work platform height 5015 Max Load capacity kg Without Stabilizers 150 120 Max Load capacity kg With stabilizers 150 150 Max lateral pressure N Without Stabilizers 110 Max lateral pressure...

Page 46: ...C Bracket distance max 1 m H Platform height BENOMIC S500 Based on stability tests the following restrictions apply If the pipe rail trolley is used while driving at a height 4 m a maximum load of 12...

Page 47: ...t the product Pipe rail trolley type BENOMIC S500 with triple hydraulic scissors and hydraulic lift wheels with stabilizers to 5 0 metres height Article number Serial number Meets the requirements of...

Page 48: ...r manual EN V1 BENOMIC S500 48 57 Appendix 1 Maintenance logbook Describe repairs and or maintenance operations on the form below Date Description of repair maintenance Type no Series no Name of compa...

Page 49: ...Translated user manual EN V1 BENOMIC S500 49 57 Appendix 2 TECHNICAL DRAWINGS Fig 2 2 Maximum height dimensions in mm 3 scissors Fig 2 1 Minimum height dimensions in mm 3 scissors...

Page 50: ...Translated user manual EN V1 BENOMIC S500 50 57 Fig 2 4 Platform dimensions in mm 3 scissors Fig 2 3 Length dimensions in mm 3 scissors Fig 2 5 Width dimensions in mm 3 scissors...

Page 51: ...eries Charging when required also lowers the generation of heat in the motor and speed regulator as well as the battery charger Efficient usage Adjust the driving speed as much as possible to the work...

Page 52: ...ithin calling distance when people have to work near batteries Avoid short circuits sparks and ensure that there is no electrical connection between the battery poles The battery cover must be free of...

Page 53: ...rger for your machine The battery specifications that can be used with the charger are indicated on the charger or in the user manual SubstanceBatteries wet filled with acid electrical storage UN Numb...

Page 54: ...ash out with water for at least 15 minutes and seek immediate medical attention Remove contaminated clothing immediately and drench affected skin with plenty of water Persons who have been in contact...

Page 55: ...Translated user manual EN V1 BENOMIC S500 55 57...

Page 56: ...wice per week Chemical exposure Clean immediately after use Dull and contaminated surface finish Periodically after detection How to clean Remove contamination on the paint surface or with tool soft b...

Page 57: ...Translated user manual EN V1 BENOMIC S500 57 57 Appendix 5 Quick Start Guide...