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©2008  Bernard      Printed in U.S.A. 

Nozzles, Tips, Diffusers

Amperage ratings at 100% duty cycle with CO2 

gas: 300 and 500 amps.

Power cable equipped guns available 

in lengths 

to fit many applications.

Necks available in numerous length and bend 
angles 

for maximum accessibility.

Contact tip options include Centerfire

 and Quik 

Tip

 and are available in wire sizes from .023" 

(0.6 mm) to 1/8" (3.2 mm)

.

Direct plugs connect to wire feeders and 
machines from most major manufacturers

.

Air-Cooled Automatic MIG 
gun without cable shown

 with 

Centerfire

 consumables

Issued April 2008  •  Index No. SPEC ACAPTS-1.0

Air-Cooled Automatics

300, 500 Amp MIG Guns

USA

Made with

Pride and without

Compromise in the

All Guns are Not Created Equal.

A MIG gun should be durable, easy to 
use and customized to your specific 
application.  Our MIG guns put you in 
control: you choose the options you 
need and we'll build a gun to last.  

Bernard

®

An Illinois Tool Works Company 
449 West Corning Road, Box 667 

Beecher, Illinois  60401 USA

Phone: 800-946-2281 

(US Only) 

708-946-2281 

(Outside US)

Fax: 708-946-6726

For more information, visit us at BernardWelds.com

NOZZLES 

(Standard)

Centerfire

Quik Tip

N5818-C

N1C58Q

CONTACT TIPS 

(Standard)

Wire Size

Centerfire Quik Tip

.023" (.6 mm)

T-023

T1023

.030" (.8 mm)

T-030

T1030

.035" (.9 mm)

T-035

T1035

.039" (1.0 mm)

T-039

T1039

.045" (1.2 mm)

T-045

T1045

.052" (1.4 mm)

T-052

T1052

1/16" (1.6 mm)

T-062

T1116

5/64" (2.0 mm)

T-078

T1564

3/32" (2.4 mm)

T-094

T1332

7/64" (2.8 mm)

T-109

T1764

1/8" (3.2 mm)

T-125

T1118

GAS DIFFUSERS 

(Standard)

Centerfire

Quik Tip

D-1

D118Q

Necks 

(Standard)

Bend Angle

Part Number

30 Degrees

QT2-30

30 Degrees

QT3-30

45 Degrees

QT2-45

45 Degrees

QT3-45

180 Degrees

QT-180-3

180 Degrees

QT-180-5

INNER BODY

Length

Part Number

3-5/8" (9.2 cm)

2670012A

6-5/8" (16.8 cm)

2670012B

9-5/8" (24.5 cm)

2670012C

OUTER BODY

Length

Part Number

3-5/8" (9.2 cm)

2670008A

6-5/8" (16.8 cm)

2670008B

9-5/8" (24.5 cm)

2670008C

DIRECT PLUG KITS

Direct Plug Kit Part Number

Bernard

®

1199

Miller

®

1199M

Lincoln

®

1199L

Tweco 4

®

1199T4

Euro

®

1199E

Tweco 5

®

1199T5

Bernard

®

 and Miller

® 

are registered trademarks of 

Illinois Tool Works Inc.  Other brands mentioned are 

for reference only and are the registered trademarks 

of their respective companies, and are not affiliated 

with Illinois Tool Works Inc.

LINERS 

(Standard)

Wire Size

Part Number

.023" - .030" (.6 mm - .8 mm)

43015

.035" - .045" (.9 mm - 1.2 mm)

44115

.045" - 1/16" (1.2 mm - 1.6 mm)

44215

5/64" (2.0 mm)

44315

3/32" (2.4 mm)

45415

7/64" (2.8 mm)

45615

1/8" (3.2 mm)

46715

JUMP LINERS 

(Standard)

Wire Size

Part Number

.023" - .030"

(.6 mm - .8 mm)

QJL-2330

.035" - .045"

(.9 mm - 1.2 mm)

QJL-3545

.045" - 1/16"

(1.2 mm - 1.6 mm)

QJL-116

5/64" (2.0 mm)

N/A

3/32" (2.4 mm)

N/A

7/64" (2.8 mm)

N/A

1/8" (3.2 mm)

N/A

Necks, Liners, Etc.

Summary of Contents for Air-Cooled Automatics ACAPTS-1.0

Page 1: ...tomatic MIG gun without cable shown with Centerfire consumables Issued April 2008 Index No SPEC ACAPTS 1 0 Air Cooled Automatics 300 500 Amp MIG Guns USA Made with Pride and without Compromise in the All Guns are Not Created Equal A MIG gun should be durable easy to use and customized to your specific application Our MIG guns put you in control you choose the options you need and we ll build a gun...

Page 2: ...as Diffusers Back Gas Diffuser 4 4780 Insulator 5 10012 Insulator 6 2670007 Head Adapter 7 See Necks Back Neck 8 1840031 Insulating Ring 9 2670004 Front End Assembly 10 3368 Set Screw 11 See Inner Body Back Inner Body Assembly 12 See Outer Body Back Outer Body Assembly 13 2670011A End Cap Cable Less 14 See Direct Plug Kits Back Direct Plug Assembly 15 See Liners Back Liner 16 See Jump Liners Back ...

Page 3: ...ody Assembly 12A 2520034MOD Spring Barrel ITEM PART NUMBER DESCRIPTION 12B 2670011B End Cap Cabled Optional 13 2520041 Spring Assembly Rear 14 2520069 Strain Relief Kit Bernad Direct Plug 2520073 Strain Relief Kit Euro Direct Plug 15 W11127 002 Screw 16 1010027 Adapter Block 17 See Direct Plug Kits Back Direct Plug Assembly 18 See Liners Back Liner 19 See Jump Liners Back Jump Liner Optional ACC S...

Page 4: ...012B 9 5 8 24 5 cm 2670012C OUTER BODY Length Part Number 3 5 8 9 2 cm 2670008A 6 5 8 16 8 cm 2670008B 9 5 8 24 5 cm 2670008C DIRECT PLUG KITS Direct Plug Kit Part Number Bernard 1199 Miller 1199M Lincoln 1199L Tweco 4 1199T4 Euro 1199E Tweco 5 1199T5 Bernard and Miller are registered trademarks of Illinois Tool Works Inc Other brands mentioned are for reference only and are the registered tradema...

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