Beta RR 350 EFI, Operating Instructions Manual

Page 1: ...on you need to properly operate and maintain your motorcycle The data specifications and images shown in this manual does not constitute an engagement on the part of BETAMOTOR S p A BETAMOTOR reserves the right to make any changes and improvements to its models at any mo ment and without notice Code 031440270 000 ...

Page 2: ...llowing parts rear sprocket ensure that the footrests are properly fixed front rear brake levers calipers discs check that the plastics are properly fastened engine bolts shock absorber bolts swingarm wheel hubs spokes rear frame pipe connections tensioning the chain IMPORTANT In the event of interventions on the vehicle contact Betamotor after sales service ...

Page 3: ...ore and after use 26 Running in 26 Fuelling 27 Starting the engine 28 Engine shut down 28 Vehicle preparation for use in heavy duty conditions 29 CHAPTER 3 ADJUSTMENTS 31 Key to symbols 32 Brakes 32 Clutch 32 Adjustment of gas clearance 33 Idle adjustment 33 Handlebar adjustment 33 Adjusting fork 35 Shock absorber 35 Here below is an overview of the tightening torque of all pieces subject to adjus...

Page 4: ...il light 63 Battery 64 Fuses 66 Cleaning the vehicle 67 Electrical connector maintenance 68 Prolonged inactivity 70 Scheduled maintenance vehicle 71 Tightening torque overview 73 CHAPTER 5 REMOVING AND INSTALLING SUPERSTRUCTURES 75 Removing and installing of the saddle 76 Removing and installing air filter cover panel 77 Removing and installing of the tank 78 CHAPTER 6 TROUBLESHOOTING 79 Troublesh...

Page 5: ...te warranty SYMBOLS SAFETY ATTENTION Failure to respect information marked with this symbol can entail a personal hazard INTEGRITY OF THE VEHICLE Failure to respect information marked with this symbol can entail serious damage to the vehicle and termination of the warranty FLAMMABLE LIQUID HAZARD Read the use and maintenance manual carefully MANDATORY TO WEAR PROTECTIVE CLOTHING Use of the vehicle...

Page 6: ...Never ride abreast with other vehicles Do not tow and avoid being towed by other vehicles Always keep a safe distance from other vehicles Do not start off while the vehicle is on its stand Avoid swaying and wheelies as they are extremely dangerous for your own and other people s safety as well as for your vehicle Always apply both brakes on dry roads with no gravel and sand Using one brake may be ...

Page 7: ...ata 8 Frame identification 8 Engine identification 8 Tools kit 8 Familiarizing with the vehicle 10 Main parts 10 Specifications 11 Weight 11 Dimensions 11 Tyres 11 Capacities 11 Front suspension 12 Rear suspension 12 Front brake 12 Rear brake 12 Engine 13 Recommended lubricants and liquid 14 ...

Page 8: ...identification data A are stamped on the right side of the steering head tube ENGINE IDENTIFICATION Engine identification data B are stamped in the area shown in the figure TOOLS KIT The following items are supplied as stand ard operation and maintenance manual tool kit see photo B A ...

Page 9: ...m and hexagon socket 3 With these is possible to unscrew the screw 4 Pull the left cover of rear fender and unhook two rubber band 5 Now the toolkit 6 is accessible To take the tool kit remove the saddle 1 page 76 Pull the rear side panel 2 page 77 4 1 2 3 6 5 5 ...

Page 10: ...Fork 9 Rider s footrests 10 Lower bumper Bumper kit 11 Saddle 12 Engine 13 Front mudguard 14 Number plate holder 15 Kick start 16 Gear lever 17 Rear brake lever 18 Front brake lever 19 Clutch lever 20 Throttle 21 Fork covers 22 Rear mudguard 23 Cover air filter 24 Front indicators 25 Rear indicators 5 8 2 1 11 19 14 12 9 4 6 3 17 15 10 13 16 18 20 7 9 21 22 23 24 25 ...

Page 11: ...270 mm wheelbase 1490 mm saddle height 940 mm ground clearance 320 mm footrest height 413 mm TYRES front rim 21x1 6 36 holes rear rim 18x2 15 36 holes CAPACITIES fuel tank 8 liter including reserve 2 liter coolant circuit 1 3 liter motor oil 0 75 liter gear oil 0 75 liter Dimensions Pressure Bar Front tyre Rear tyre Front tyre Rear tyre 90 90 21 140 80 18 1 5 road use 1 8 road use 1 off road use 1...

Page 12: ...losed 12 Rebound clicks from completely closed 12 REAR SUSPENSION Single shock absorber with compound lever Spring K 5 4 Static sag load see page 37 3 320 mm Compression clicks high speeds from completely closed 22 Compression clicks low speeds from completely closed 22 Rebound clicks from completely closed 18 Rear wheel travel 290 mm FRONT BRAKE Ø 260 mm disc and dual piston floating caliper REAR...

Page 13: ... RR 390 RR 430 RR 480 Primary drive 28 76 28 76 31 73 31 73 Gear ratio 1st gear 12 31 12 31 12 31 12 31 Gear ratio 2nd gear 15 28 15 28 15 28 15 28 Gear ratio 3rd gear 19 28 19 28 19 28 19 28 Gear ratio 4th gear 20 24 20 24 20 24 20 24 Gear ratio 5th gear 27 27 27 27 27 27 27 27 Gear ratio 6th gear 28 24 28 24 28 24 28 24 Final drive Homolog Compet Homolog Compet Homolog Compet Homolog Compet 15 4...

Page 14: ...For Racing use Motul 300V 10w40 Transmission Oil Motul Transoil Expert 10w40 Brake Fluid Motul RBF 600 Coolant Antifreeze Motul Motocool Expert Fork Oil Motul Factory Line 5 wt Air Filter Oil Motul Air Filter Oil Air Filter Cleaner Motul Air Filter Clean Grease Motul Tech 300 ...

Page 15: ...ke lever and gas control 17 Gear change lever 17 Brake pedal 17 Kickstart 17 Side stand 18 Keys 19 Steering lock 19 Digital rpm indicator operating instructions 20 Checks before and after use 26 Running in 26 Fuelling 27 Starting the engine 28 Engine shut down 28 Vehicle preparation for use in heavy duty conditions 29 ...

Page 16: ... lights and high beam parking lights and low beam 3 Shut down press the button until the engine stops 4 Turn signal light switch shifting lever left or right activates the left or right indicators When released the lever returns to the central position Press it to turn the indicators off 1 2 3 4 STARTER BUTTON Starter button 1 is located on the right hand side of the handlebars and operate the ele...

Page 17: ...tions corresponding to the different gears are shown in the figure 1 2 3 4 5 6 BRAKE PEDAL Brake pedal is located in front of the right hand footrest KICKSTART The kick starter pedal is located on the right side of the engine The upper part is rotatable To start depress the kick starter outward and with a quick movement downward The pedal will automatically return up wards After starting manually ...

Page 18: ...foot and lean the vehicle against it Ensure that the ground is solid and the vehicle stands steadily WARNING do not climb on the vehicle when the side stand is down If the vehicle is used off road the closed stand can be further fastened by means of rubber band ...

Page 19: ... turn counter clockwise Remove the key from this position To deactivate the steering lock turn the key clockwise turn the handlebar clockwise From this position the handlebar is free to move the key can be removed WARNING do not keep the spare key inside the vehicle but in a safe place We suggest you note the code number stamped on the keys In this way you can obtain a duplicate ...

Page 20: ...1 3 Selecting the clock format 2 1 4 Setting the Time 2 1 5 Selecting the maintenance memo 3 SCREENS 4 FEATURES 5 SPEEDOMETER 6 ADJUSTING THE TRAVELLED DISTANCE METER 7 WARNING LIGHTS 1 GENERAL SPECIFICATIONS AND GENERAL INFORMATIONS 1 1 GENERAL SPECIFICATIONS SPEED DISTANCE SENSOR Non contact magnetic DISPLAY MEASUREMENTS 125mm x 41mm x 34mm STORAGE TEMPERATURE 20 C to 80 C 4 F to 176 F BATTERY 3...

Page 21: ...our or M h Miles per hour Wheel size rolling circumference mm Clock format 12 hour 24 hour Current date Maintenance TO ENTER THE PARAMETER SETTINGS MODE HOLD DOWN THE RIGHT AND LEFT BUTTONS FOR APPROX 3s THE WORD Unit WILL FLASH ON THE DISPLAY The operational logic is structured as follows The instrument enters SETUP mode displaying the parameters according to the sequence listed above The instrum...

Page 22: ...24 hour The default setting on the instrument is the 12 hour clock TO SELECT THE 12 OR 24 HOUR CLOCK PRESS THE RIGHT OR LEFT BUTTON WAIT 5 SECONDS TO PROCEED TO THE NEXT SETTING DO NOT PRESS ANY BUTTONS 2 1 4 Setting the Time The time is set by increasing or decreasing it by 1 minute steps PRESS THE LEFT BUTTON TO DECREASE THE TIME PRESS THE RIGHT BUTTON TO INCREASE IT WAIT 5 SECONDS TO PROCEED TO...

Page 23: ...mulated running time ART Odometer ODO Note The maximum and average speeds are updated automatically when the user accesses screen 3 4 FEATURES General information During normal use the instrument is in Normal mode Available modes Sleep Mode Choose from 3 Normal screens Clear Distance 1 DST1 Clear Distance 2 DST2 Clear Maximum Average Speed MAX AVG Sleep Mode If the instrument does not receive any ...

Page 24: ...s are displayed on screen 3 to the left of the display The instrument automatically updates both the maximum MAX and average AVG speeds To clear the maximum MAX and average AVG speeds hold the right button down for 5 seconds Note you must be on screen 3 to clear the speeds 6 ADJUSTING THE TRAVELLED DISTANCE METER Description The travelled distance meter displays the distance that has been travelle...

Page 25: ...creen 2 To clear the travelled distance hold the right button down for 5 seconds Note you must be on screen 2 to clear the travelled distance 7 WARNING LIGHTS 7 1 Headlight indicator 1 The system activates the indicator in synchrony with the activation of the mains beams 7 2 Direction indicator lights 2 The system activates the indicator in synchrony with the activation of the direction indicators...

Page 26: ...he headlight the rear and brake lights the indicators the warning lights and the horn 9 Wash the motorcycle thoroughly after off road use page 67 RUNNING IN The running in period lasts approximately 15 hours during which it is advisable to 1 During the first 3 hours of operation the engine should only be used to ap proximately 50 percent of its power In addition the engine speed should not exceed ...

Page 27: ...le phone Refuel in an open well ventilated area Pay special attention so that the fuel does not come into contact with hot parts of the vehicle Immediately clean up any spilled fuel WARNING Risk of poisoning Fuel is poisonous liquid and a health hazard Fuel must not come into contact with the skin eyes and clothing Do not breathe in the fuel vapours If contact occurs with the eyes rinse immediatel...

Page 28: ... to operate the throttle WHIT ELECTRIC STARTER page 16 Push the button until the engine starts Do not press the button while the engine is running NOTE If the battery charge is not sufficient to allow the electric starter you can still start the bike with the start lever if the battery voltage is more than 8V WITH KICK STARTER page 17 Depress the kick starter with a sharp movement of the foot In c...

Page 29: ...ify tensioning and wear of the chain page 62 Verify all electrical connectors making sure they are well connected Keep them dry and clean USE ON DRY SAND Apply specific protection against sand to the air filter Clean the chain Assemble a steel crown For this operation contact the Betamotor service net work Do not grease the chain Verify that the radiator fins are clean Verify that the radiator fin...

Page 30: ...n the route Note The oil has a tendency to heat up quickly when there is frequent clutch use and when using a crown whose dimensions are excessive For this opera tion contact the Betamotor service network Clean the chain Verify that the radiator fins are clean Verify that the radiator fins are not bent Verify cooling liquid level page 43 For this use it is recommended to use an electric fan option...

Page 31: ...33 U bolt position adjustment 33 Adjustment of the handlebar position 34 Adjusting fork 35 Adjusting the rebound damper 35 Adjusting the compression damper 35 Shock absorber 35 Adjusting the rebound damper 35 Adjusting the hydraulic compression damper high and low speeds 36 Adjusting the spring preload 36 Static sag load test 37 Suspensions settings according to the weight of the rider 38 ...

Page 32: ... home position of brake lever 2 can be adjusted by means of screw 1 REAR BRAKE The home position of brake pedal 3 can be altered by turning adjusting screw 5 af ter loosening the counternut located under dust cap 4 Loosen the counternut and turn the adjusting screw until the desired height is obtained Retighten the counternut after completing the operation 1 2 3 4 5 6 7 KEY TO SYMBOLS Tightening t...

Page 33: ...the left or right Push back protective cap 1 Loosen coun ternut 2 and turn adjusting screw 3 Tighten the counternut and check that the throttle twist grip turns smoothly 2 3 1 IDLE ADJUSTMENT The minimum speed is controlled directly by the electronic control unit Any manual adjustment is not allowed WARNING Do not modify the indi cated screw for any reason Modify ing the position of this screw may...

Page 34: ... 1 Position the handlebar according to re quirements Tighten to the torque indicated 1 25Nm Remove the screws 5 NOTE Before removing the screws 5 heat the area with a hairdryer of the type used by coachbuilders Position the U bolt as required At the end refit the screws 5 after the ap plication of thread lock fluid and tighten to the torque indicated 40Nm 5 To adjust the position of the u bolt rem...

Page 35: ...OMPRESSION DAMPER The hydraulic compression damper deter mines the behaviour of the telescopic fork during compression and can be adjusted by means of screw B located at the lower end of the fork legs Turning the screw clockwise increases the action of the com pression damper turning it anticlockwise decreases the action of the compression damper For standard calibration refer to page 12 SHOCK ABS...

Page 36: ...t shown in the figure ADJUSTING THE HYDRAULIC COMPRESSION DAMPER HIGH AND LOW SPEEDS Adjustment for low compression speed Using a screwdriver loosen screw C by turning it clockwise to increase the hydraulic compression damper For standard setting refer to page 12 Adjustment for high compression speed Turn knob D anticlockwise to decrease the hydraulic compression damper For standard setting refer ...

Page 37: ...eference point on the rear fairings Write down the dimension H1 Remove the work stand Keep the motorcycle in vertical position and measure again the distance between the wheel axle and the reference point previously established Write down the dimension H2 Verify that the value of the static compres sion X H1 H2 matches the one shown on page 11 Otherwise perform the adjust ment of the spring preloa...

Page 38: ...spensions fork and shock absorber depending on the weight of the driver Refer to the accessories catalogue Betamotor to obtain the spring codes Fork Rider weight kg K Spring constant 55 4 2 55 70 4 6 70 85 4 8 85 5 Shock absorber Rider weight kg K Spring constant 50 4 8 50 60 5 60 70 5 2 70 80 5 4 80 95 5 6 95 5 8 Standard settings ...

Page 39: ... brake fluid 51 Bleeding the rear brake 52 Front brake lining control 53 Brake disc thickness control 53 Clutch control 54 Check the level 54 Bleeding 55 Check and adjusting of steering play 56 Oil fork 57 Removing legs 57 Oil replacement 57 Legs assembly and parts 59 Rear suspension leverage 60 Tyres 61 Chain 61 Check and adjust tightening chain 61 Check for chain wear 62 Headlight 63 Replacing t...

Page 40: ...liquids table REPLACEMENT Always perform the replacement when engine is hot Position the drive on a flat base ensuring stability Remove the engine casing by loosening the screws shown in the figure Place a container under the engine WARNING Hot oil can cause severe burns Unscrew filler plug 1 and drain plug 2 Remove the wire mesh filter Drain all the oil from the crankcase Thoroughly clean the dra...

Page 41: ...ge 11 Use the oil indicated on page 14 in the Recommended lubricants and liquids table Screw on filler cap 1 again Start the engine and run at idle for a few minutes Turn off the engine and wait for about one minute then check the level and top up if needed without exceeding the upper edge of the inspection window WARNING Hot oil can cause severe burns ATTENTION Dispose of used oil in compliance w...

Page 42: ...quids table REPLACEMENT Always perform the replacement when engine is hot Position the drive on a flat base ensuring stability Remove the engine casing by loosening the screws shown in the figure Place a container under the engine WARNING Hot oil can cause severe burns Unscrew filler plug 2 and drain plug 3 Drain all the oil from the crankcase Apply the cap 3 and tighten up to the specified torque...

Page 43: ...d is not visible remove the vent screw 2 and proceed topping up At the end of operation refit the filler cap and the vent screw Use the oil indicated on page 14 in the Recommended lubricants and liquids table WARNING Never unscrew the filler cap of the radiator when the engine is hot Danger of burning WARNING 1 2 Wear appropriate protective clothing and protection gloves Keep coolant out of reach ...

Page 44: ...e coolant must take place when the engine is cold Remove the engine casing by loosening the screws shown in the figure Unscrew cap 1 Place a container under screw 2 Unscrew the screw 2 Drain the liquid Tighten screw 2 applying the specific washer Re assemble the engine protection plate by tightening the screws to 10Nm 1 2 ...

Page 45: ...w the filler cap of the radiator when the engine is hot Danger of burning WARNING Never unscrew the filler cap of the radiator when the engine is hot Danger of burning WARNING Wear appropriate protective clothing and protection gloves Keep coolant out of reach of children Avoid any direct contact of the coolant with skin eyes or clothing If this hap pens with the eyes rinse immediately with plenty...

Page 46: ... the filter is damaged replace it immediately To replace contact authorised Betamotor customer service WARNING Never use the vehicle if the air filter is not in place The infiltration of dust and dirt can cause damage and considerable wear WARNING After every intervention check that nothing has been left inside the filter box 2 Release filter fastener 1 Pull out air filter 2 WARNING After every in...

Page 47: ... tank page 76 78 Examine the distance between the elec trodes with a feeler This distance should be from 0 5 0 6 mm If it is not it may be corrected by bending the earth electrode Check as well that there are no cracks in the insulation or corroded electrodes If so replace immediately When replacing the spark plug screw it in by hand until it stops then tighten with a wrench WARNING Do not check w...

Page 48: ...he liquid indicated on page 14 in the Recommended lubricants and liquids table WARNING The brake fluid is extremely corro sive Take care not to spill it on the paintwork Wear appropriate protective cloth ing and protection gloves Keep coolant out of reach of chil dren WARNING Avoid any direct con tact of the liquid with skin eyes or clothing If this happens with the eyes rinse immediately with ple...

Page 49: ...ocedure continuously top up the brake pump thank to replace the oil that is out flowing Remove the tube Replace the rubber cap Close the oil reservoir cap Use the liquid indicated on page 14 in the Recommended lubricants and liquids table WARNING The brake fluid is extremely corrosive Take care not to spill it on the paintwork Wear appropriate protective clothing and protection gloves Keep coolant...

Page 50: ...orm the check according to the times shown in the table on page 71 To replace contact authorised Betamotor customer service BRAKE DISC THICKNESS CONTROL Periodically verify disc condition In case signs of damage veins or deformations are present proceed with replacement Verify disc thickness The minimum thick ness is engraved on the disc Once the limit is in proximity or has been reached proceed w...

Page 51: ...d lubricants and liquids table WARNING The brake fluid is extremely corro sive Take care not to spill it on the paintwork Wear appropriate protective cloth ing and protection gloves Keep coolant out of reach of chil dren WARNING Avoid any direct con tact of the liquid with skin eyes or clothing If this happens with the eyes rinse immediately with plenty of water and seek medical advice with skin i...

Page 52: ...cedure continuously top up the brake pump thank to replace the oil that is out flowing Remove the tube Replace the rubber cap Close the oil reservoir cap Use the liquid indicated on page 14 in the Recommended lubricants and liquids table WARNING The brake fluid is extremely corrosive Take care not to spill it on the paintwork Wear appropriate protective clothing and protection gloves Keep coolant ...

Page 53: ...orm the check according to the times shown in the table on page 71 To replace contact authorised Betamotor customer service BRAKE DISC THICKNESS CONTROL Periodically verify disc condition In case signs of damage veins or deformations are present proceed with replacement Verify disc thickness The minimum thick ness is engraved on the disc Once the limit is in proximity or has been reached proceed w...

Page 54: ...ated on page 14 in the Recommended lubricants and liquids table WARNING The clutch fluid is extremely corro sive Take care not to spill it on the paintwork Wear appropriate protective cloth ing and protection gloves Keep coolant out of reach of chil dren WARNING Avoid any direct con tact of the liquid with skin eyes or clothing If this happens with the eyes rinse immediately with plenty of water a...

Page 55: ...ocedure continuously top up the pump tank to replace the liquid that is out flowing Remove the tube Replace the rubber cap Use the liquid indicated on page 14 in the Recommended lubricants and liquids table 1 2 WARNING The clutch fluid is extremely corrosive Take care not to spill it on the paintwork Wear appropriate protective clothing and protection gloves Keep coolant out of reach of children W...

Page 56: ...he figure Whenever you feel play adjust as described below Loosen the screws 1 Loosen nut 2 Reduce the play by turning nut 3 Tighten the screws to the prescribed torque values WARNING Tightening of the screws should be carried out by adjusting the torque wrench to the stability torque with repeated tightening until stability torque has been achieved 2 1 3 20Nm 17Nm ...

Page 57: ...orized workshop REMOVING LEGS To replace proceed as follows Position the vehicle on the central bike stand Remove the cable gland U bolt 1 Remove the brake caliper 2 Remove cap 3 loosen the screws 4 slide the wheel pin out and remove the front wheel Loosen shaft lock screws 5 and take off the slider OIL REPLACEMENT Place the legs vertically with cap 1 facing upwards Loosen the upper cap 1 1 5 ...

Page 58: ...t and drain the remaining oil When the oil has been drained completely introduce the amount of new oil described in chapter 1 Bleed the pumping unit of air making it rise and fall until complete loading Introduce the spring and screw the cap 1 until it is completely inserted on the pump ing rod Block the cap to the pumping rod via the counter nut 2 1 2 3 1 2 ...

Page 59: ...ir application WARNING Tightening of the screws should be carried out by adjusting the torque wrench to the stability torque with repeated tightening until stability torque has been achieved Apply wheel and wheel bolt Apply brake caliper disc cover and fender Tighten brake calliper and U bolt to the indicated torque after depositing medium resistance threadlocker Place the vehicle on the ground 17...

Page 60: ...rench to the stability torque with repeated tightening until stability torque has been achieved REAR SUSPENSION LEVERAGE In order to guarantee optimal operation and duration over time of the progressive leverage of the rear suspension it is rec ommended to periodically check correct tightness of nuts and bolts Verify that suspension nuts and bolts are at the indicated torque 10Nm 50Nm 90Nm 70Nm 90...

Page 61: ... drive on a flat base ensuring stability If the chain play exceeds 30 35 mm ten sion the chain 30 35 mm TYRES Only fit tyres approved by BETAMOTOR Unsuitable tyres can adversely affect the road holding of the vehicle To protect your safety immediately replace any damaged tyres Slick tyres adversely affect the road holding of the vehicle especially on wet roads and in off road riding Insufficient p...

Page 62: ...t is taken at different points along the chain When fitting a new chain be sure to re place the chainring and sprocket as well New chains wear more quickly if fitted on old and worn sprockets After replacing the chain adjust its tension as described on page 61 10 15 Kg OK 272 18 steps Loosen the pin 1 Loosen counternuts A on either side of the fork Turn adjusting screws B on either side until the ...

Page 63: ...2 release connector push on the spring 3 and remove the lamp holder and replace the light bulb with a new one Be careful not to touch the bulb so as not to compromise its efficiency To refit follow the procedure above but in reverse order Fasten the lamp holder front cowl to the supporting pins and fix it with the two elastics 1 2 3 TAIL LIGHT Keep the tail light glass clean at all times see page ...

Page 64: ...en negative connector black from negative pole Reattach the rubber band WARNING Exercise extreme caution if for any reason the electrolyte sulphuric acid should come out of the battery The electrolyte can cause serious burns In case of contact with the skin rinse abundantly with water Should the electrolyte come into contact with the eyes rinse with water for at least 15 minutes and immediately se...

Page 65: ...ivation check that the voltage is greater than 12 6 V If it is lower it is advisable to recharge the battery Based on the type of charger available charge the battery using either of the fol lowing procedures Constant voltage 14 4 15 V Charge the battery for about 12 hours Check the voltage 10 12 hours after the end of recharge as described above Constant current Charge battery at 0 5 0 8 A until ...

Page 66: ...rol lights Turn lights Klaxon Electric fan optional Fuse 2 in the event of a blown fuse the vehicle stops does not start Fuse 3 in the event of a blown fuse the vehicle does not start stops Three spare fuses comes with the kit ac companying the vehicle A blown fuse should only be re placed with another of the same type Should the new fuse also burn out when fitted immediately contact a specialized...

Page 67: ...cover and the throttle body WASHING MODE Use water jet to soften the dirt and mud accumulated on the paintwork then remove them with a soft bodywork sponge soaked in water and shampoo Subsequently rinse well with water and dry with air and cloth or suede leather Detergents pollute water Always wash the vehicle in areas equipped for collection and purification of the washing liquids AFTER WASHING P...

Page 68: ... described on page 64 and pay particular attention to what is contained here below ELECTRICAL CONNECTOR MAINTENANCE Disconnect the connectors listed below blow compressed air on the connector both on the system and on the component side and treat electrical contacts and switches with spray for electrical contacts CONTROL UNIT CONNECTOR The connector is positioned as indicated in figure To access i...

Page 69: ...cated in figure 1 press the lock device 2 Pull the connector upwards For re assembly proceed opposite the above mentioned order Attention at the end of the operation en sure that the connector is blocked 2 rotate the safety device as shown 3 remove the connector For re assembly proceed opposite the above mentioned order CLICK ...

Page 70: ...s by approximately 30 percent and if possible raise the tyres off the ground Cover the unpainted parts excepting the brakes and the rubber parts with a film of oil or spray silicone Remove the battery and keep it in a dry place Charge the battery every 15 days Protect the vehicle with a dust cover AFTER PROLONGED INACTIVITY Reinstall the battery Restore the tyre inflating pressures Check the tight...

Page 71: ...d segments S S Cylinder C C Surface appearance of the cams C C Valve clearance C C C C C C C Valves C S Valve guide wear C C Valve spring C S Clutch disc wear C C S C C S Clutch springs C C S C C S Clutch hub basket wear C C C C C C Gearbox bearing crankcase side S S Surface appearance of the gearbox C C Water pump seals S S Oil pump control gears S S Key C Check Clean adjust lubricate replace as ...

Page 72: ...d regulation C C C C C C C Liquid level clutch pump C C C C C C C Airbox and air filter P P P P P P P Chain plate wheel and pinion C C C C C C C Brake Liquid level pads thickness C C C C C C C Disc thickness C C C C C C C Pipe tightness C C C C C C C Idle travel levers and drives sliding C C C C C C C Cycling Shock absorber and telescopic fork tightness C C C C C C C Rear suspension linkage C C C ...

Page 73: ...lebar u bolt steering head 40 M Upper handlebar u bolt lower handlebar u bolt 25 Rear axle Tightening torque Nm Threadlock Wheel pin 130 Rear shock absorber frame 70 Rear shock absorber rocker arm 70 Connecting rod frame 90 Connecting rod rocker arm 90 Rocker arm swinging arm 90 Engine Tightening torque Nm Threadlock Engine oil drain plug 15 Paper oil filter plug 10 Gearbox oil drain plug 20 M Med...

Page 74: ...4 CHECKS AND MAINTENANCE 74 GB Fairings Tightening torque Nm Notes Fuel tank to the frame front fixing 10 Fuel tank to the frame rear fixing 10 Grease Fuel tank fairings to the radiator 7 ...

Page 75: ...STALLING SUPERSTRUCTURES 75 GB CHAPTER 5 REMOVING AND INSTALLING SUPERSTRUCTURES CONTENTS Removing and installing of the saddle 76 Removing and installing air filter cover panel 77 Removing and installing of the tank 78 ...

Page 76: ...LING OF THE SADDLE Press button 1 Remove the saddle towards the rear of the motorcycle To re assemble Insert the cavity 1 of the saddle in slot 2 Press the saddle down in the middle and at the same time push it forwards until the bayonet joint engages in its seat 1 1 2 ...

Page 77: ...e bayonet joint 3 is firmly inserted into the button lock 3 REMOVING AND INSTALLING AIR FILTER COVER PANEL Remove the saddle page 76 Grab the side panel in the front side and pull out To refit insert the tabs 1 into their slots Slide the side panel toward the vehicle 1 ...

Page 78: ...w is stopped when the connector is even partially engaged Make sure that the fuel quick release fittings are well inserted 2 1 OK NO Disconnect the fuel hose by pressing the appropriate button of the quick coupling Lift the tank REMOVING AND INSTALLING OF THE TANK Remove the saddle page 76 Remove the two screws fastening the tank to the frame and the screw one per side securing the fairing to the ...

Page 79: ...6 TROUBLESHOOTING 79 GB CHAPTER 6 TROUBLESHOOTING CONTENTS Troubleshooting 80 Alphebetical index 81 ...

Page 80: ... page 78 Spark plug dirty Clean or replace the spark plug Spark gap wrongly adjusted Restore the spark gap Faulty ignition injection system Contact authorised BETAMOTOR customer service The motor stops or splutters Lack of fuel Refuel Engine overheats Radiator grill blocked Remove and clean the grill Radiator air side blocked Clean the radiator Insufficient air flow Check that the cooling fan is w...

Page 81: ...tch 32 Clutch control 54 Digital rpm indicator operating instructions 20 Electrical connector maintenance 68 Engine oil 40 Engine shut down 28 Familiarizing with the vehicle 10 Front brake 48 Fuelling 27 Fuses 66 Gearbox oil 42 Handlebar adjustment 33 Headlight 63 Here below is an overview of the tightening torque of all pieces subject to adjustment or maintenance 39 Idle adjustment 33 Key to symb...

Page 82: ...ing and installing of the saddle 76 Removing and installing of the tank 78 Replacing the headlight bulbs 63 Riding safety 6 Running in 26 Scheduled maintenance vehicle 71 Shock absorber 35 Spark plug 47 Specifications 11 Starting the engine 28 Symbols 5 Tail light 63 Tightening torque overview 73 Tools kit 8 Troubleshooting 80 Tyres 61 Vehicle identification data 8 Vehicle preparation for use in h...