BETCO GENIE CE APS, Operator And Parts Manual

Page 1: ... 00 1001 Brown Avenue Toledo Ohio 43607 0127 Customer Service 888 GO BETCO Fax 800 445 5056 Technical Service 877 856 5954 www betco com Operator and Parts Manual T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m ...

Page 2: ...ING 14 BRUSH AND SELECTION USE 15 PARTS DIAGRAMS AND LISTINGS 16 31 TROUBLESHOOTING HANDLE 32 TROUBLESHOOTING WATER SYSTEM 32 TROUBLESHOOTING VACUUM SYSTEM 33 TROUBLESHOOTING BRUSH BASE 34 CHECK LIST 34 MAINTENANCE SCHEDULE AND WEAR ITEMS 35 WARRANTY 36 T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m ...

Page 3: ...he detergent solution not absorbed by the floor The machine must be used only for this purpose Even the best machines will only work well if used correctly and kept in good working order We therefore suggest you read this instruction book let carefully and re read it whenever difficulties arise while using the machine If necessary remember that our assistance and customer service is always availab...

Page 4: ...ction in of water mbar 29 72 Solution tank capacity Gal l 2 0 7 5 Recovery tank capacity Gal l 2 5 9 3 Weight of empty machine including brush and tanks lb Kg 77 6 35 2 Weight of empty machine without brush and recovery tank lb Kg 68 6 31 1 Machine dimensions open Length Height Width in x in x in 24 4 x 41 3 x 17 3 mm mm mm 620 1050 440 Machine dimensions closed Length Height Width in x in x in 34...

Page 5: ... not hit against shelving or scaffolding The operator must always be equipped with the appropriate safety device gloves shoes helmet glasses etc Do not use the machine on surfaces with an inclination greater than the one shown on the serial plate The machine is designed to wash and dry floors simultaneously Signal the presence of wet floors with suitable signs If the machine does not work properly...

Page 6: ...ANSPORTATION OF THE UNPACKED MACHINE Genie CE is a machine that can be transported with little effort Lift the front end of the machine using the machine handle as a lever The rear wheels allow it to be transported and can be loaded on a truck with the use of an approved ramp Genie CE is easy to transport The handle can be folded down to minimize its size MACHINE PREPARATION T o O r d e r P a r t ...

Page 7: ... 6 SOLUTION TANK FILLING Fill the solution tank with clean water at a temperature that does not exceed 120 F 50 C Add liquid detergent at the concentration and according to the procedures recommended by the chemical manufacturer To prevent excess foam use a defoaming chemical in the recovery tank If foam passes through the vacuum motor damage will occur and will not be covered under warranty WARNI...

Page 8: ...ry tank caps B Check that the caps are properly sealed 8 SOLUTION TANK A Check that the cap is properly connected and that the vent pin is pushed in A B Check that the quick connect fitting is properly connected B MACHINE PREPARATION T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m ...

Page 9: ... on the brush motor 4 2 OVERFLOW DEVICE The machine has a float in the filter basket that stops vacuum airflow when the recovery tank is full When this happens the recovery tank must be emptied WARNING Always wear gloves when doing this operation to pro tect yourself from contact with hazardous chemicals 3 FORWARD MOVEMENT Forward movement of the machine is assisted by the brush WARNING Always mak...

Page 10: ...nded wall outlet 6 Remove the recovery tank by lifting the rubber latch on top of the recovery tank and pull the tank rearward 7 Remove the recovery tank caps to empty the tank 8 Remove the brush and rinse it with clear water WARNING Always wear gloves to protect yourself from contact with hazardous chemicals TURNING OFF THE MACHINE T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m...

Page 11: ...t yourself from contact with hazardous chemicals 2 CLEANING THE SQUEEGEE Verify that the squeegee blades are clean and free from cuts This ensures optimum drying To clean the squeegee A Raise the front of the machine B Carefully clean the inside of the squeegee shoe C Carefully clean the squeegee blades WARNING Always wear gloves to protect yourself from contact with hazardous chemicals DAILY MAIN...

Page 12: ... everything by performing this procedures in reverse 4 BRUSH DISASSEMBLY A Lift the squeegee B Lift the front of the machine by pressing down on the handle until the brush is 2 4 off the floor C When the brush is lifted jog the brush motor The brush releases automati cally and falls onto the floor WARNING Carry out all maintenance operations with the power cord unplugged from the wall outlet WARNI...

Page 13: ... the cap on the solution tank B Remove and clean the filter screen C Unplug the solution quick disconnect at the front of the tank D Using a screwdriver remove the two screws holding the solution tank to the frame E Remove the solution tank by pushing it forwards and unhooking it from the locking plate F Rinse the tank with clear water G Drain the tank H Reinstall tank on the machine I Reinstall t...

Page 14: ...d 3 THE MACHINE DOES NOT CLEAN WELL A Check the condition of the brushes or pad Replace them as required Brushes must be replaced when the tufts are roughly 5 8 15 mm long 4 THE SQUEEGEE DOES NOT DRY THE FLOOR A Verify that the squeegee blades are clean B Verify that the vacuum hoses are properly installed and seated on the squeegee C Verify the vacuum hose nozzle is clean D Replace worn squeegee ...

Page 15: ...with a series of anchor points that allow the abrasive floor pad to be held while working 2 The CENTER LOCK type pad driver not only has anchor points but also a snap type central locking system made of plastic that allows the abrasive floor pad to be centered and held with reduced risk of it becoming detached BRUSH SELECTION AND USE T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s ...

Page 16: ... 35 27 31 3 27 6 16 15 45 14 13 41 42 29 9 43 13 2 12 37 39 47a 47b 47c 47d 29 17 36 19 33 34 32 25 11 10 13 16 15 38 40 20 18 44 43 A T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m ...

Page 17: ... Shim Washer M14x22x0 3 3 27 E81657 Bearing 2 28 E20553 Clutch Pulley 1 29 E81998 Pan Hd Phil Machine Screw M4x10 SS 3 31 E87290 Shim M37x47x0 3 1 32 E81551 Threaded Elbow 1 33 E81552 Fitting 1 34 E81550 Ball Valve 1 35 E20395 Flat Washer M14 SS 1 36 E20157 Hex Lug 1 37 E81752 Tubing 5 OD x 30 L 1 38 E81719 Cap 1 39 E86156 Bushing 1 40 E82288 Screw Pan Hd Phil Self Tap 2 41 E82710 Hose 8 OD x 5 ID...

Page 18: ...EEGEE SYSTEM PARTS DIAGRAM 5 18 7 1 8 16 15 11 2 3 6 4 17 17 2 12 9 10 11 12 11 14 13 T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m ...

Page 19: ...mp 1 10 E82731 Rear Squeegee Blade Band Clamp 1 11 E81934 Flat Washer M6x12x1 6 SS 5 12 E81531 Squeegee Support Wheel 24 OD x 12 7 W 3 13 E20701 Squeegee Hose Guard 1 14 E20616 Carriage Bolt M5x35 SS 2 15 E86264 Carriage Bolt M5x25 SS 2 16 E81941 Carriage Bolt M5x30 SS 2 17 E81896 Carriage Bolt M6x16 SS 3 18 E83914 Hex Bolt M6x20 SS 2 Item Part Description Qty Item Part Description Qty T o O r d e...

Page 20: ...20 SQUEEGEE YOKE PARTS DIAGRAM 3 1 11 14 10 5 6 4 1 5 6 9 13 12 8 2 T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m ...

Page 21: ...E83550 NyLoc Hex Nut M6 Zinc 2 8 E83278 Flat Washer M6 5x24x2 Zinc 1 9 E83710 Cotter Pin D2x20 Zinc 1 10 E83810 Knob 2 11 E86152 Spacer 1 12 E20382 Nyloc Hex Nut M5x5 Zinc 1 13 E88231 Squeegee Lift Cable 1 14 E81545 Spring 1 Item Part Description Qty Item Part Description Qty T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m ...

Page 22: ... 19 5 20 27 18 13 32 28 26 12 38 37 7 22 34 8 13 11 10 25 3 4 17 33 30 23 41 29 7 6 43 7 6 42 39 1 36 2 40 T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m ...

Page 23: ...9 Pan Hd Phil Machine Screw M5x10 SS 2 25 E20270 Hose Vacuum 20 D x 950 L 1 26 E20557 Hose Vacuum 29 D x 590 L 1 27 E88302 Vacuum Motor 120VAC 250W 1 28 E83966 Hose Clamp 1 29 E82840 Sound Deadening Foam 1 30 E81917 Hex Bolt M8x20 Zinc 4 32 E20342 Soc Hd Cap Screw M6x40 Zinc 2 33 E20251 Flange Nut M8 4 34 E83881 Hex Bolt M5x20 Zinc 1 36 E83535 Hex Nut M5x5 Zinc 1 37 E83841 External Serrated Lock W...

Page 24: ...ND RECOVERY TANKS PARTS DIAGRAM 3 12 6 14 20 11 5 13 20 23 3 2 25 15 9 1 30 32 31 18 16 27 28 T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m ...

Page 25: ...tion Tank Cap Gasket 1 16 E83798 Flat Washer M6x30x3 PVC Black 1 18 E20307 Magnet 1 20 E20327 Recovery Tank Cap Gasket 2 23 E82853 Filter Flange 1 25 E82712 Quick Disconnect Female 1 4 1 27 E81548 Solution Tank Cap 1 28 E81971 Wheel Cap 2 30 E82790 Air Filter Shutoff 1 31 E81998 Pan Hd Phil Machine Screw M4x10 SS 3 32 E20107 Screw Pan Hd Phil Self Tap M4 2x16 SS 2 Item Part Description Qty Item Pa...

Page 26: ...2 22 43 42 21 31 26 38 39 37 39 19 20 28 6 32 5 41 4 25 24 15 23 1 8 2 9 4 9 3 27 7 33 29 40 17 18 10 1 16 39 11 T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m ...

Page 27: ...314 Handle Bar Console Front 1 24 E20385 2 Way Rocker Switch ASM Green 3 25 E20306 Rocker Switch Cover 3 26 E20548 Bracket Squeegee Lift Lever 1 27 E88299 Cover Thermal Switch 1 28 E83167 Circuit Breaker 120 VAC 1 5A 1 29 E20612 Power Cord 1 30 E82256 Nyloc Hex Nut M5x7 Zinc 1 31 E20290 Flat Hd Soc Machine Screw M5x16 SS 1 32 E88232 Micro Switch 1 33 E20593 Handle Pivot Base ASM 1 34 E83881 Hex Bo...

Page 28: ...28 ELECTRIC SYSTEM PARTS DIAGRAM 12 7 11 10 9 6 6 6 13 T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m ...

Page 29: ...reaker 120 VAC 1 10 E88306 Start Capacitor 1 11 E88307 Run Capacitor 1 12 E20343 Screw Pan Hd Phil Self Tap M3 9x13 SS 3 13 E88042 Flat Hd Soc Machine Screw M6x16 Zinc 1 Item Part Description Qty Item Part Description Qty T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m ...

Page 30: ...30 ELECTRICAL DIAGRAM T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m ...

Page 31: ...2 Micro Switch 7 E88308 Circuit Breaker 120 VAC 8 E88306 Start Capacitor 9 E88307 Run Capacitor 11 E88303 Solenoid Valve 110V 12 E88302 Vacuum Motor 120VAC 250W 13 E88304 Brush Motor 120VAC 4A Item Part Description Qty Item Part Description Qty ELECTRICAL DIAGRAM T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m ...

Page 32: ... M6x10 screw is loose and that the pin can move Check between the pin and the inside face of the rod that there are 2 to 3 threads 4 VERIFY CLEARANCE BETWEEN THE TIE ROD AND THE LOCKING BOLT If necessary unscrew the M8 nut until there is clearance If the handle bar doesn t lock adjust the lock nut TROUBLE SHOOTING HANDLE 1 CHECK THE FUNCTIONALITY AND THE CLEANLINESS OF THE SOLUTION FILTER 2 CHECK ...

Page 33: ...THE RECOVERY TANK 3 CHECK THE WEAR OF THE SQUEEGEE BLADE AND THAT THE ATTACHMENT KNOBS ARE TIGHT 4 CHECK THE TIGHTNESS OF THE KNOBS ON THE SQUEEGEE BLADE BAND CLAMP 5 TO ENSURE CORRECT USE OF SQUEEGEE VERIFY FREE MOVEMENT OF SQUEEGEE SUPPORT 1 1 2 2 3 3 4 4 5 5 T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m ...

Page 34: ...e functionality Check the brush motor functionality Check the squeegee functionality Check the vacuum motor functionality Check the condition of the electrical plug and the cables Functional test Fill solution and recovery tanks to check for leaks Check the wear of the squeegee blades Check the functionality of water ball valve and solenoid valve Final test Check all functions cleaning drying CHEC...

Page 35: ...250 0 5 2 0 5 s e h s u r b e h t f o r a e w k c e h C BRUSH MOTOR 0 0 1 t e l n i g n i l o o c r i a f o s s e l n a e l c k c e h C 0 0 4 0 5 2 s e h s u r b n o b r a c k c e h C Check Amps consuption and noise level 1 000 VACUUM MOTOR Check noise level and cleanless of the inlet hose 100 0 5 7 0 5 2 s e h s u r b n o b r a c k c e h C Check vacuum performance replace if necessary 400 1 000 S...

Page 36: ...ords transport wheels vacuum bags belts squeegee blades pad drivers clutch plates handle grips filters screens throttle cables brushes and carbon brushes Subject to the conditions and exceptions stated in this warranty Betco warrants the Betco products to be free from defects in material and workmanship under normal use and service for the periods listed under the warranty policy to the original p...