BHM Medical VOYAGER 550, Technical Manual

Page 1: ...ting or servicing this system VOYAGER 550 BATTERY AND ELECTRIC VERSION 2 AND 4 FUNCTION CEILING LIFT SYSTEM BHM MEDICAL INC 2001 TANGUAY STREET MAGOG QUEBEC CANADA JIX 5Y5 Technical Manual Part 001 08865 TECHNICAL MANUAL Revision 4 August 2002 DO NOT DESTROY ...

Page 2: ...safety factor exceeds European Standards Complete range of patient lift slings and supports designed and manufactured by BHM Medical Inc using medical quality materials and fabrics ISO 9001 Voyager is a registered trademark of BHM Medical inc APPROVALS CSA 601 1 UL 2601 1 EN 60601 1 EN ISO 10535 Lifting device SGS UK Test Report DUR22107 AC OO Note BHM Medical is constantly improving its products ...

Page 3: ... Stop 9 Emergency Lowering Feature 9 Battery Information 10 Charger Specification 11 MAINTENANCE 11 Daily Check List 11 Inspection and Cleaning 11 Strap Inspection 11 Lubrication 12 Handling and Storage 12 Battery Replacement 12 Strap Replacement 13 Drum Replacement 14 Horizontal Motor Replacement 15 Vertical Motor Replacement 16 Limit Switch Replacement 16 Limit Switch Rod Replacement 17 Maintena...

Page 4: ...ng your supplier Include the User Manual product number and equipment identification numbers Equipment Identification The unit s identification number specification model serial number appears on a silver nameplate attached to the back of base Receipt of Equipment Upon receipt of the equipment verify it against the packing list to ensure it is complete and inspect the equipment for possible damage...

Page 5: ...se the lift if you have not been properly trained to do so ALWAYS be prepared before attempting to transfer a patient DO NOT use a sling that is not recommended for the lift NEVER use a damaged torn or frayed sling ALWAYS place the sling around the patient according to the instructions enclosed FOLLOW lifting procedures outlined in this manual USE all controls and safety features only according to...

Page 6: ...ttery and charger instructions thoroughly before using or storing them C FIRE AND EXPLOSION PREVENTION Batteries may explode leak and cause personal injury if not disposed of properly Do not place or store the battery under direct sunlight or near a heat source Do not dispose of in fire Do not short the battery terminals Do not incinerate Flush with water if electrolyte Acid comes in contact with ...

Page 7: ...tery disconnect system to protect batteries from being drained Lifting speed 6 cm sec 2 4 in sec Horizontal displacement speed 15 cm sec 6 in sec Vertical axis motor 24 VDC 1 8HP Horizontal axis motor 24 VDC 1 10 HP Strap length up 3 6 m 144 inches tested for 1363 6 kg 3000 lbs CSA No 601 1 UL No 2601 1 and CE certifications Respects EMI standards ISO 10535 What s included ITEM QTY Voyager 550 lif...

Page 8: ...nt to ensure his her safety as you press the control button BEFORE LIFTING THE PATIENT 1 Make sure that all straps are attached to the carry bar 2 Make sure the patient is comfortable 3 Make sure the sling is not caught on any obstruction wheelchair brake or arm of chair If any of the above occur lower the patient immediately and correct the problem Lift until the patient s buttock clears the arm ...

Page 9: ...ectrical and manual lowering feature Only to be used in case of an emergency If the lift malfunctions when a patient is being transferred the emergency lowering device provides a safe way of lowering the patient onto a chair or bed To operate the emergency lowering features Electrical Version Move the patient over a bed or a chair and then gently pull down on the white cord If this does not functi...

Page 10: ... To prolong battery life Return the lift to the charger WHENEVER THE LIFT IS NOT IN USE The battery will not overcharge BHM uses sealed lead acid batteries Contrary to nickel cadmium BHM batteries do not have any memory effect Therefore batteries should not be completely drained before recharge Graph 2 Number of lifts vs Lift load The graph above Graph 2 illustrates the relationship between the lo...

Page 11: ...nual Have the document signed by the certified technician Daily Check List THE FOLLOWING PROCEDURES MUST BE FOLLOWED BEFORE EACH USE Has the battery been charged Park the lift on the charger whenever the lift is not in use Inspect the lift for any damage If the lift casing does not look properly aligned or there are any cracks or other damage on the lift or any parts are missing DO NOT USE IT Cont...

Page 12: ... before recharge Battery life expectancy is 3000 cycles average of 165 pounds and 24 inches travel and 30 deep of discharge The 3000 lift cycles represent the half capacity of the battery meaning that the battery is half of a new one After this half capacity the battery will degrade rapidly Therefore we recommend changing for a new one 1 Place the VOYAGER 550 on a solid table You can use two piece...

Page 13: ... may also be ordered through your local dealer or representative Charger Fuse Replacement for UK only If the light does not illuminate when there is a battery in it do the following steps 1 Check to make sure the power cord is correctly plugged into the charger in the wall 2 Disconnect the power cord from the wall 3 Unscrew the fuse holder cap 4 Replace the fuse with the following Fuse GMC 0 5 A 2...

Page 14: ... Put the batteries and the battery rack back in place and screw them in with the two 5 mm locknuts Put the circuit board back in place by screwing the board to the frame with the two 8 mm screws Plug the 15 pin power connector to the circuit board 9 Plug in the handset and push the up button until the entire strap rolls on the drum 10 Replace the cab Pass the cords and handset through their respec...

Page 15: ...e the strap through the hole 9 Install the circuit board by screwing in the two 5 mm screws Plug the 15 pin power connector to the circuit board 10 Replace the batteries Tighten nuts 8 mm socket Plug black white and red white wires Be careful of the colour code black negative red positive You can use a hot glue gun to affix the wire to the battery terminal to prevent against vibration 11 Replace t...

Page 16: ...screw and secure it in place Tighten the 2 other screw 6 Replace the cab Pass the cords and the handset through their respective holes Screw back in and put on the screw caps Limit Switch Replacement For models before serial number ABL2 F 1644 1 Repeat 1 and 5 from the drum replacement instructions 2 Unplug the 15 pin power connector from the circuit board Remove the retaining ring on the center s...

Page 17: ...horizontal motor replacement instructions 2 Repeat step 1 to 3 from the vertical motor replacement instructions 3 Drill out the rivet that holds the limit switch rod 4 Remove the spring that holds the rod 5 Pull out the limit switch rod 6 Insert the new rod and hold in place by popping the rivet as shown in the diagram below 7 Put the spring back on 8 Insert the vertical motor and screw in it with...

Page 18: ...on for wear Check stitching and check for degradation due to chemical attack X Verify emergency stop cord for wear X Verify emergency lowering cord for wear X Replace strap X Completely unwind the strap and check stitching and fraying and check for degradation due to chemical attack X Check the carry bar for freedom of rotation X Check for wear on the central pivot of the carry bar and lubricate i...

Page 19: ...irm fixing of the charger to the track X Confirm correct mating of the lift to the charger X Confirm correct functioning of the charger X Check corrects fuse rating X Check mains lead plug and socket for proper mating look for damage evidence of burning or arcing X Inspect Quick Release system for wear X Load test with the SWL maximum capacity X Maintenance inspection points are suggested by the m...

Page 20: ...tative to have battery replaced The light on the charger shows green yet the lift will only work when there is no one in the lift When you attempt to transfer someone the lift stops Contact your local dealer or representative to have battery replaced The lift does not work when you press the buttons on the handset Is the charger light on Lift must be moved away from the charger in order to operate...

Page 21: ...Contact your local dealer or representative When you press the button to return the lift to its charger 4 way motors only the lift goes to the charger but does not lower the carry bar and you can hear a humming sound Charger either does not have power or is not working properly see troubleshooting question above DIAGRAM T 1 For UK only ...

Page 22: ...PART LIST Technical VOYAGER 550 22 PARTS LIST 2 FUNCTION TROLLEY OPTIONAL BATTERY VERSION CHARGER END STOPER ASSEMBLY ...

Page 23: ...PART LIST Technical VOYAGER 550 23 ELECTRIC VERSION ...

Page 24: ... LOWERING LABEL 5 2 1 000 01038 PLASTIC CAP 6 1 M5000 V550 FRAME 7 1 A5220 A2 4 FONCTION TROLLEY ASSEMBLY 7 1 M5220 4 FONCTION TROLLEY ALUMINIUM PART ONLY 8 1 1 000 04260 M10 X 40mm SCREW 8 2 2 A5245 50mm WHEEL ASSEMBLY 8 3 2 000 04430 10mm WASHER 8 4 1 000 04418 M10 JAM NUT 9 1 2 M5240 50 mm TRACTION WHEEL 9 2 2 000 02600 SET SCREW M5 X 25 9 3 1 M5210 TRACTION SHAFT 9 4 1 M5200 WORM GEAR 9 5 1 00...

Page 25: ...ACER DRUM BREAK SIDE 20 1 M10060 SPACER DRUM SPROCKET SIDE 21 1 A5000 VERTICAL MOTOR ASSEMBLY 22 1 4 000 03095 M6 X 16 HEX SCREW 22 2 3 000 03420 M6 LOCKWASHER 23 1 000 01162 1 SPROCKET 41BS9 INCLUDE IN ITEM 21 24 1 000 01176 41 CHAIN 25 1 000 01190 41 CONNECTING LINK 26 1 A5100 HORIZONTAL MOTOR ASSEMBLY 27 1 4 000 02800 M5 LOCKNUT 27 2 4 000 02905 M5 FLAT WASHER 27 3 4 000 02940 GROMMET RUBBER 27...

Page 26: ... RUBBER BUMPER 44 1 E7510 100 120 24V 50VA TRANSFORMER 44 1 E7517 220 240 24V 50VA TRANSFORMER 45 1 A5300 CHARGER CONTACT ASSY 45 1 1 C9BHM34 CONTACT BOARD 45 2 2 200 05340 CONTACT BLADE 45 3 2 000 00888 POP RIVET 1 8 x 1 8 46 1 200 05345 MICA PROTECTOR 47 5 000 00895 RIVET 3 16 x 1 8 1 4 48 1 A5155 LOW LIMIT ASSEMBLY 49 1 A5150 HIGH LIMIT ASSEMBLY 50 2 000 00407 NUT 3 8 32 51 1 1 000 00873 6 5 X ...

Page 27: ...T Technical VOYAGER 550 27 OTHER PARTS 8 BUTTON HANDSET A5600 2 BUTTON HANDSET A0093 FUSE 0 5 AMPS C8FGMC0 5 FUSE 0 25 AMPS C8FGMC0 25 FUSE 4 AMPS C8FGMA4 FUSE 15 AMPS C8FGMA15 AMP PIN EXTRACTING TOOL 318851 1 ...

Page 28: ...Product No A5200 SUPPORT FOR ERGOFIT PLUS SLING Product No 700 05550 TRAPEZE BAR Product No A5700 SUPPORT FOR SOFT STRECHER SLING Product No A5515 FUSE Product No C8FGMC0 5 120 24 volt North America C8FGMC0 25 240 24 volt European SEMI PERMANENT RACK Product No A9200 HOSPITAL GRADE POWER CORD Product No E7525 North America E7521 Europe E7527 UK E7528 Australia HANDSET 2 button Product No E0093 For...

Page 29: ...resent its original proof of purchase at the moment of the claim The defective unit assembly or part must be returned to BHM Medical for inspection The part or components repaired or replaced are guaranteed for the remaining period of the initial warranty Limitations and Exclusions The warranty above does not apply to serial numbered products if the serial number has been removed or defaced No war...