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AA1500 AIR-AssIsted  

AIRLess spRAy Gun

(wIth AA10 AIR AIR CAp And 

FAn sIZe AdJustMent FeAtuRe)

Part 

Sheet

77-2838R-4

The following instructions provide the 
necessary information for the proper 
operation and preventive maintenance  
of the Binks AA1500 Air-Assisted 
Airless Spray Gun. Please read and 
understand all information in this  
document in order to get the maximum  
performance from your new AA1500 
spray gun.

In the AA1500 spray gun, the paint or 
other material to be sprayed is preatom-
ized and forced through the carbide tip 
by the typical 400-800 psi fluid  
pressure (with capabilities up to 1500 
psi/105 bar). As a result of the preatom-
izing, the final shaping air supplied by 
the air cap produces an exceptionally 
fine and even spray pattern. The result 
of this spray pattern is an even finish 
that lends itself to products that need an 
exceptionally fine finish with reduced 
overspray and VOC emissions.

SPecificationS:

Maximum  

Fluid Pressure: 

 1500 psi/105 bar

Maximum  

Air Pressure: 

 100 psi/6.8 bar

Gun Body: 

 Forged Aluminum 

Fluid Path: 

 Stainless Steel

Fluid  

Shut Off Type: 

 Stainless Steel Ball, 

Standard UHMW 

Seat or optional 

Tungsten Carbide

Fluid Inlet Size: 

 1/4" NPS(m) Thread

Air Inlet Size: 

 1/8" NPT(m) x 3/8" 

O.D. Push In Tube 

Fitting

Gun Weight: 

 16-oz.

Replaces 

Part Sheet 

77-2838R-3

Product shown is covered by U.S. patent no. 6,276,616. 
foreign patents are issued or pending.

ii 2 G X

Summary of Contents for AA1500

Page 1: ... up to 1500 psi 105 bar As a result of the preatom izing the final shaping air supplied by the air cap produces an exceptionally fine and even spray pattern The result of this spray pattern is an even finish that lends itself to products that need an exceptionally fine finish with reduced overspray and VOC emissions Specifications Maximum Fluid Pressure 1500 psi 105 bar Maximum Air Pressure 100 ps...

Page 2: ...oper grounding poor air ventilation open flames or sparks can cause a hazardous condition and result in fire or explosion and cause serious injury FIRE AND EXPLOSION HAZARD Ground the equipment and object being sprayed Provide fresh air ventilation to avoid the build up of flammable fumes from the material being sprayed or from solvent Extinguish all open flames or pilot lights in spray area Elect...

Page 3: ...ross spray gun operators and similar spraying jobs by developing pressure standardization charts Repeat step 6 until the required material coverage and spraying speed are achieved If the maximum fluid pressure is reached before the required material coverage and spraying speed are achieved you may need to switch to a larger fluid tip Typical Hook Up Fan pattern adjustment turn knob counterclockwis...

Page 4: ...eat Tighten or replace fluid seat 3 Slow fluid shut off Fluid buildup on cartridge assembly Clean or replace cartridge assembly 7 No fluid output when triggered Tip orifice plugged Turn off fluid supply Relieve pressure into a closed grounded container Engage trigger safety Remove AA10 air cap assembly 1 and the carbide tip 2 Clean or replace carbide tip assembly 2 Collet on needle has slipped Tur...

Page 5: ...he spray gun should be lubricated after each cleaning The points that need lubrication dur ing the maintenance of air assisted airless spray guns include 1 the fluid needle packing 2 trigger pivot point Gun lube is used to lubricate the fluid needle pack ing and trigger pivot point CLEANING The following steps summarize the procedure for clean ing air assisted airless spray guns 1 Turn off the sha...

Page 6: ...rbide Tip Assembly 1 See Tip Selection Chart pg 8 3 54 4926 Fluid Seat UHMW Standard or 1 Optional Carbide Fluid Seat 54 4960 3A 20 6037 O Ring Part of 54 4926 1 4 54 4906 Fluid Tube Assembly 1 5 54 4924 Gun Head 1 6 54 4923 Front Head Gasket 1 7 54 4908 V Needle Packing Cartridge 1 1 500 PSI maximum 8 Gun Body Not Sold Separately 1 9 54 4925 Fluid Inlet Nut 1 10 54 5328 SIDE PORT Control Ass y AA...

Page 7: ...5 14 13 5 4 3A AA1500 AIR assisted AIRLESS spray gun PART NUMBER 1500 0000 10 12 11 10 8 7 10A Alternate Do not overtighten 22 Requires only 5 ft lbs to seal adequately 18 9 Use Loctite Anti Seize Lubricant on Item 4 threads to assemble to Item 5 and 22 ...

Page 8: ...GPM FAn capacity width 500 PSI PART NUMBER Description orifice in water 114 00702 Tip Assembly 007 2 028 114 00704 Tip Assembly 007 4 028 114 00706 Tip Assembly 007 6 028 114 00707 Tip Assembly 007 8 028 114 00902 Tip Assembly 009 2 039 114 00904 Tip Assembly 009 4 039 114 00906 Tip Assembly 009 6 039 114 00908 Tip Assembly 009 8 039 114 00910 Tip Assembly 009 10 039 114 00912 Tip Assembly 009 12 ...

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