Biotech PZ Series, Manual

Page 1: ...Planing folder Pellet boiler Top Light Series PZ Series www biotech heizung com H E A T I N G W I T H B I O M A S S Innovative co neutral Quality Know how Sustainable Efficient ...

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Page 3: ...22 5 RETURN BOOST FLOW 22 6 PELLET STORAGE ROOM 23 6 1 LOCATION OF THE BOILER ROOM 23 6 2 SIZE OF THE PELLET STORAGE ROOM 24 6 3 STATIC REQUIREMENTS FOR THE PELLET STORE 25 6 4 MAINTENANCE 25 6 5 FLOOR PLAN SECTION PELLET STORAGE ROOM 26 6 6 NOTES ON THE DESIGN OF THE FILLING SYSTEM 27 6 7 SLOPING FLOOR 28 6 8 INSTALLATIONS IN THE PELLET STORE 28 7 DELIVERY SYSTEMS 29 7 1 IMPACT MAT 29 7 1 1 FILLI...

Page 4: ...LE 33 7 4 2 ASSEMBLY 33 7 5 DISCHARGE FROM THE BAG SILO 34 7 5 1 OPERATING PRINCIPLE 34 7 5 2 ASSEMBLY 34 7 5 3 GROUNDING THE BAG SILO 34 7 6 DISCHARGE FROM THE UNDERGROUND TANK 35 7 6 1 OPERATING PRINCIPLE 35 7 6 2 GROUNDING OF THE UNDERGROUND TANK 35 8 HYDRAULIC SCHEMES 36 9 DECLARATION OF CONFORMITY 39 10 NOTES 40 INHALTSVERZEICHNIS ...

Page 5: ...tput range adapted to the respective heat demand in order to avoid unnecessary emissions in low load operation After a maximum of 12 hours of continuous operation the units shut down to carry out a cleaning cycle or to fill the intermediate container with pellets Depending on the type of unit it then takes up to 45 minutes until the nominal output of the system is available again This must be take...

Page 6: ...orised access especially by children Safety and monitoring devices must not be removed bypassed or otherwise rendered inoperative Use a dust mask during cleaning and ash disposal to avoid health hazards and damage Electrical connection 230 V 50 Hz fuse protection 16 A tripping behaviour slow Protective measure Zeroing with Fi circuit breaker voltage limits according to EN 50160 ATTENTION ISO stand...

Page 7: ...103 ΔT 10 K mbar 20 20 131 7 131 7 412 Exhaust gas values Exhaust gas temperature at full load C 120 120 120 120 120 Exhaust gas temperature at part load C 100 100 100 100 100 Exhaust gas mass flow at full load g s 9 0 9 0 15 0 15 0 22 0 Exhaust gas mass flow at part load g s 3 0 3 0 5 5 5 5 5 8 Co2 at full load Vol 13 5 13 5 13 5 13 5 13 5 Co2 at part load Vol 10 0 10 0 10 0 10 0 10 0 Necessary f...

Page 8: ...04 503 920 930 1153 1160 Water content l 120 180 248 273 273 Reservoir filling quantity kg 246 210 152 323 323 Ash pan usable l 23 Ash box usable l 42 1 42 8 2x42 8 2x42 8 2x42 8 Connections Forerun Inch 1 1 4 1 1 2 2 2 2 Return Inch 1 1 4 1 1 2 2 2 2 Ventilation for boiler Inch 1 2 3 4 1 1 1 Boiler draining Inch 1 2 3 4 1 2 1 2 1 2 Flow resistance on the heating water side Flow resistance on the ...

Page 9: ...c n na ac ch h Ö ÖN No or rm m IIS SO O 1 13 3 DIN ISO 16016 1542 1341 1435 320 75 488 667 65 420 125 55 1155 1402 1542 1435 1341 1420 667 55 488 75 320 65 420 1155 125 4 3 2 1 min 2000 mm 9 03 DIMENSONS 3 1 TOP LIGHT M TOP LIGHT M Pellet boiler Insert dimensions boiler min A 610 mm B 1460 mm C 650 mm Insert dimensions container min A 620 mm B 1550 mm C 670 mm Boiler 204 kg Container 66 kg Claddin...

Page 10: ...ac ch h Ö ÖN No or rm m IIS S DIN ISO 16016 1341 1435 320 488 65 420 125 75 667 1155 55 1402 1435 1341 1420 667 488 75 55 65 420 1155 320 125 4 3 2 1 min 2000 mm TOP LIGHT M MBW Pellet boiler Insert dimensions boiler min A 610 mm B 1460 mm C 650 mm Insert dimensions container min A 620 mm B 1390 mm C 670 mm Boiler 204 kg Container 59 kg Cladding 62 kg Ash box 15 kg All 325 kg A B C KG 1 with mount...

Page 11: ... st tü üc ck kk ka an nt te en n n na ac ch h Ö ÖN No or rm m IIS SO O 1 13 37 71 15 5 0 5 1 O Ob be er rf f ISO 1 DIN ISO 16016 1444 1644 323 78 5 452 1075 1180 1190 173 323 489 1305 667 1190 1180 1075 173 323 1305 667 489 1644 1444 452 323 78 5 4 3 2 1 PZ25RL Pellet boiler Insert dimensions boiler min A 610 mm B 1400 mm C 720 mm Insert dimensions container min A 740 mm B 1650 mm C 670 mm Boiler ...

Page 12: ...st tü üc ck kk ka an nt te en n n na ac ch h Ö ÖN No or rm m IIS SO O 1 13 37 71 15 5 0 5 1 O Ob be e ISO DIN ISO 16016 1444 323 78 5 452 1075 1180 1190 173 323 489 1305 667 1190 667 1444 489 1305 323 173 1180 1075 323 78 5 452 4 3 2 1 PZ25RL MBW Pellet boiler Insert dimensions boiler min A 610 mm B 1400 mm C 720 mm Insert dimensions container min A 740 mm B 1500 mm C 670 mm Boiler 218 kg Containe...

Page 13: ...c ck kk ka an nt te en n n na ac ch h Ö ÖN No or rm m IIS SO O 1 13 37 71 15 5 0 5 1 O Ob be er rf fl lä äc ch he e ISO 1302 DIN ISO 16016 452 323 78 5 1325 00 1425 1440 173 00 323 489 1894 00 1694 00 1305 667 452 489 1325 323 323 1425 173 1440 78 5 1694 1894 667 1305 4 3 2 1 PZ32 35RL Pellet boiler Insert dimensions boiler min A 610 mm B 1650 mm C 720 mm Insert dimensions container min A 740 mm B...

Page 14: ...k ka an nt te en n n na ac ch h Ö ÖN No or rm m IIS SO O 1 13 37 71 15 5 0 5 1 O Ob be er rf fl lä ä ISO 130 DIN ISO 16016 323 78 5 452 1325 1425 1440 173 323 489 667 1305 1694 452 489 1325 323 323 1425 173 1440 78 5 1694 667 1305 4 3 2 1 PZ32 35RL MBW Pellet boiler Insert dimensions boiler min A 610 mm B 1650 mm C 720 mm Insert dimensions container min A 740 mm B 1730 mm C 670 mm Boiler 258 kg Co...

Page 15: ...c ck kk ka an nt te en n n na ac ch h Ö ÖN No or rm m IIS SO O 1 13 37 71 15 5 0 5 1 O Ob be er rf fl lä äc ch he e ISO 1302 DIN ISO 16016 40 70 70 485 190 1235 1450 140 485 150 1944 00 1744 00 80 817 385 1505 1 1 2 2 3 3 4 4 A B C D E F 40 70 70 485 190 1235 1450 140 485 150 80 817 385 1505 1505 485 150 485 70 70 140 817 1944 1744 1450 1235 190 40 385 80 4 3 2 1 PZ45 50 55RL Pellet boiler Insert ...

Page 16: ...EN ISO 5817 D EN ISO 13920 BF R Re ev v Blatt 1 U Un nb be em ma aß ßt te e W We er rk ks st tü üc ck kk ka an nt te en n n na ac ch h Ö ÖN No or rm m IIS SO O 1 13 37 71 15 5 0 5 1 O Ob be er rf fl lä äc ch he e ISO 1302 DIN ISO 16016 1246 1333 1794 1221 1210 1297 1733 140 1339 1744 1769 1820 1 1 2 2 3 3 4 4 5 5 A B C D E F G H 1794 1210 1297 1733 140 1339 1744 1794 1733 1297 1210 140 1246 1221 1...

Page 17: ... 10mm EN ISO 5817 D EN ISO 13920 BF R Re ev v Blatt 1 U Un nb be em ma aß ßt te e W We er rk ks st tü üc ck kk ka an nt te en n n na ac ch h Ö ÖN No or rm m IIS SO O 1 13 37 71 15 5 0 5 1 O Ob be er rf fl lä äc ch he e ISO 1302 DIN ISO 16016 1246 1333 1794 140 1210 1297 1733 1221 1769 1744 1339 1820 1 1 2 2 3 3 4 4 5 5 A B C D E F G H 1794 140 1210 1297 1733 1744 1339 1794 1733 1297 140 1210 1246 ...

Page 18: ...O 5817 D EN ISO 13920 BF R Re ev v Blatt 1 U Un nb be em ma aß ßt te e W We er rk ks st tü üc ck kk ka an nt te en n n na ac ch h Ö ÖN No or rm m IIS SO O 1 13 37 71 15 5 0 5 1 O Ob be er rf fl lä äc ch he e ISO 1302 DIN ISO 16016 140 1458 1545 1220 1988 1491 1578 2045 1745 1339 2068 2020 1 1 2 2 3 3 4 4 5 5 A B C D E F G H 140 1458 1545 1988 2045 1745 1339 2045 1988 1545 1458 1491 1578 2020 2068 ...

Page 19: ... FU chimney material 1 4401 or 1 4404 recommended with a maximum flue draught of 10 Pa 0 10 mbar is required The connecting pipe flue gas pipe must be laid with a minimum gradient of 10 30 45 is optimal with a maximum length of 3 0 metres The flue pipe must be insulated with at least 25 mm If possible make the flue connection with 45 bends A connection with 90 bends can cause flue gas problems The...

Page 20: ...et storage room should be adjacent to an outside wall as the filling spouts should be accessible from the outside The masonry must not have any moisture under any circumstances If the storage room is inside the blow in and exhaust air connections can be extended to the outside wall or the pellet supplier s pump hose can be laid through the house during filling If possible the boiler room should al...

Page 21: ...t ca 5 kWh kg 6 2 SIZE OF THE PELLET STORAGE ROOM 06 PELLET STORAGE ROOM EXAMPLE Single family house with a heating load of 15 kW 5 800 kg pellets annual requirement 15 kW heating load x 0 9 m kW 13 5 m Storage space volume incl empty space Usable volume 13 5 m x 2 3 9 m Storage room size 13 5 m 2 4 m room height 5 6 m Storage space However it should not be less than 2 0x3 0 metres Amount of energ...

Page 22: ...a second person who should be outside the danger zone for safety reasons The pellet store should not be entered for four weeks after filling If this is nevertheless necessary the CO content should be measured beforehand e g with a mobile CO warning device A store buried underground as well as a pellet store with a content of more than 15 tonnes must always be entered with a CO warning device attac...

Page 23: ... be sealed dust tight from the inside ATTENTION Observe country specific regulations DETAIL IMPACT PROTECTION MAT The impact protection mat protects the pellets from breaking when they hit the storage room wall Furthermore the wall itself is protected from damage The impact protection mat consists of an abrasion resistant and ageing resistant plastic with a fastening option for ceiling mounting an...

Page 24: ...must be firmly connected to the masonry Earthing via the equipotential bonding is necessary to prevent electrostatic charges during the filling process Not to be used Pipes made of plastic danger of electrostatic charges Pipes that can destroy the pellets during the filling process due to their nature e g spiral ducts from ventilation technology GENERAL NOTES Only metal pipes or earthed plastic pi...

Page 25: ...e connection to the storage room walls so that no pellets can trickle into the empty space these cannot be removed from there The sloping floor must not reduce the lateral openings between the conveyor channel and the cover during screw discharge WITH SLOPING BOTTOM 45 Almost complete emptying depending on pellet quality Constant slope angle WITHOUT SLOPING BOTTOM Increasing slope angle 6 8 FIXTUR...

Page 26: ...at 1000 x 1250 mm protects the pellets from breaking when hitting the storage room wall Furthermore the wall itself is protected from damage The impact protection mat consists of an abrasion resistant and ageing resistant plastic with a fastening option for ceiling mounting and a downward tensioning option trampoline effect It is mounted opposite the filling spout with a wall clearance of at least...

Page 27: ...th a minimum slope of 45 are recommended to ensure that the pellets slide down safely ATTENTION Distance impact mat wall min 300 mm Make sure that the suction points are aligned centrally in the room In connection with suction points the use of a hose diverter is a prerequisite Switching unit 3 fold 5 fold NOTE The installation of an inclined floor is strongly recommended Without an inclined floor...

Page 28: ...turn air hose are attached to the screw head on the left and right with the clamps supplied There are 5 different screw lengths 1500 2000 2500 3000 3500 mm available as standard Divisible versions are also available on request 7 3 SCREW DISCHARGE 7 3 1 OPERATING PRINCIPLE 07 DELIVERY SYSTEMS Storage room Chimney e g Ø130 mm Screw 2000 mm open channel ATTENTION Distance impact mat wall min 300 mm C...

Page 29: ...oping floors should have a slope of at least 45 to ensure that the pellets can slide down safely Fix the angle profiles accessories to the floor at a distance of 0 5 to 1 0 m depending on the load bearing capacity of the superstructure and mount the panels for the slopes on them Fix the auger to the floor Mount the slide slope on the left and right with a distance of 300 mm from each other Fix the...

Page 30: ...nd is ready for operation Scope of delivery Pellet Mole E3 Basic Unit Housing with centric suction pipe for hose DN 50 mm Three drive rollers with wear resistant round brushes Ready to connect wired control with integrated sensors Connection box with switching power supply Input for pellet demand by boiler Output for device supply Special wire spiral hose 8 m ready for installation incl 9 m electr...

Page 31: ...ntry specific regulations It should be noted that the PZ100RL can consume over 400 kg of pellets per day in full load operation Bag silos with a correspondingly low filling volume e g only 5 tonnes must therefore be filled frequently or several times per heating season and are therefore unsuitable Furthermore some silo manufacturers prescribe cleaning for example after every third emptying of the ...

Page 32: ... g 11 000 litres Separate the copper strand from the delivery hose and bend it inwards Connect the hose to the extraction nozzle and place the copper strand on the metal 7 6 DISCHARGE FROM THE UNDERGROUND TANK 7 6 1 OPERATING PRINCIPLE 07 DELIVERY SYSTEMS 7 6 2 EARTHING OF THE UNDERGROUND TANK NOTE For proper installation and connection of the under ground tank please refer to the GEOplast manual ...

Page 33: ...ures are not shown in this schematic diagram These must be installed specifically for the system in accordance with standards and regulations Chimney draught regulator with EX damper in the flue 40 30 40 30 55 not included in the scope of delivery Connection in the boiler Pump Mixer HZS 524 X16 Sensor cable 2 pole HZS 524 X17 Sensor cable 2 pole HZS 524 X18 Sensor cable 2 pole HZS 532 X9 Sensor ca...

Page 34: ... safety measures are not shown in this schematic diagram These must be installed specifically for the system in accordance with standards and regulations Chimney draught regulator with EX damper in the flue not included in the scope of delivery Connection in the boiler Hygienic buffer tank Outdoor sensor HZS 524 X16 HZS 532 X10 HZS 532 X9 HZS 524 X18 HZS 524 X17 HZS 524 X6 HZS 532 X4 HZS 532 X8 He...

Page 35: ...fety measures are not shown in this schematic diagram These must be installed specifically for the system in accordance with standards and regulations Chimney draught regulator with EX damper in the flue not included in the scope of delivery Connection in the boiler Fresh water station Buffer Outdoor sensor HZS 524 X16 HZS 532 X10 HZS 532 X9 HZS 524 X18 HZS 524 X17 HZS 524 X6 HZS 532 X4 HZS 532 X8...

Page 36: ...ormitätserklärung für Pelletsheizkessel IM SINNE DER EG MASCHINENRICHTLINIE 2006 42 EG Anhang II 1 A Hiermit erklärt der Hersteller Biotech Energietechnik GmbH Plainfelder Straße 3 A 5303 Thalgau bei Salzburg das die von uns produzierten und vertriebenen Maschinen Produkte Top Light Top Light M Top Light M MBW PZ25RL PZ25RL MBW PZ32RL PZ32RL MBW PZ35RL PZ35RL MBW PZ45RL PZ50RL PZ55RL PZ65RL PZ69RL...

Page 37: ...37 10 NOTES ...

Page 38: ...au Austria T 43 6235 50 210 0 F 43 6235 50 210 555 office biotech heizung com www biotech heizung com Your heating specialist will be happy to advise you Errors typesetting and printing errors excepted with pellet lump and wood chip heating systems from Biotech Natural sustainable heating 20220330 ...