Bishamon Lift2K, Service And Operation Manual

Page 1: ...Models Lift2K Lift3K Lift5K H Y D R A U L I C L I F T TA B L E S ...

Page 2: ... most updated version please contact Bishamon s customer Service Department or go to our website www Bishamon com BISHAMON INDUSTRIES CORPORATION 5651 East Francis Street Ontario California 91761 USA 909 390 0055 800 231 3187 Date Placed in Service Serial Number Dealer Version 1 00 ...

Page 3: ...enance Bar Operation 7 Figure 6 Maintenence Bar in Stored Position 7 Figure 7 Installation Components 7 Figure 8 Handling the OPTIMUS Lift 8 Figure 9 Anchor Bolt Detail 8 Figure 10 Hand Control Operation 9 Figure 11 Foot Control Operation 9 Figure 12 Reservoir Fluid Level 10 Figure 13 Hydraulic Schematic Plumbing Diagram 11 Figure 14 Lift2K 115 Volt Wiring Diagram 12 Figure 15 Lift3K Lift5K 115 Vo...

Page 4: ...lectrical circuits use voltages which can cause SEVERE PERSONAL INJURY or DEATH DO NOT work with the electrical components unless you are a QUALIFIED ELECTRICAN 6 The lift s electrical components can create sparks DO NOT install the lift in an area where potentially explosive dusts gases or vapors may be present Failure to comply may result in an explosion and cause SEVERE PERSONAL INJURY or DEATH...

Page 5: ...chor the base frame to the floor to ensure maximum stability CAUTIONS 1 DO NOT continue to operate the pump if a squealing noise is heard coming from the pump The pressure relief valve is operating Continued use of the pump with the relief valve operating may cause permanent damage the pump REDUCE the load to prevent the relief valve from operating SAFETY WARNING LABEL LOCATIONS Figure 1 Safety Wa...

Page 6: ... are started on an industrial scissors lift the following precautions shall be taken as applicable 1 Remove the load from the platform 2 Lower platform to the fully lowered position if possible or secure by maintenance device and or blocking as described by the manufacturer to prevent unintended platform movement 3 Relieve system pressure from all hydraulic circuits before loosening or removing an...

Page 7: ...4 FIXED PLATFORM MODEL SPECIFICATIONS AND SPECIFICATION DRAWING Figure 2 Fixed Platform Model Specification Drawing ...

Page 8: ...5 TURNTABLE MODEL SPECIFICATIONS AND SPECIFICATION DRAWING Figure 3 Turntable Model Specification Drawing ...

Page 9: ... convenient solution to a wide variety of material handling applications These electro hydraulic lift tables are designed and manufactured to increase productivity and to reduce worker strain By lifting and accurately positioning the load OPTIMUS lifts eliminate unproductive lifting and stretching that ultimately leads to worker fatigue injuries and product damage They are well suited for handling...

Page 10: ...he function of each component proceeding Figure 6 Maintenance Bars in Stored Position Figure 7 Installation Components Power Cord All OPTIMUS lift tables are supplied with an eight 8 ft power cord of the proper size and rating for the hydraulic power unit Power Cord Plug All 115 volt lifts are supplied with a power cord plug for use with a conventional 115 volt 20 amp receptacle For all other volt...

Page 11: ... in Figure 7 Lift the LK lift off the pallet Next remove the pallet and place if off to the side Position the lift in the desired location Use care not to damage the lift s power cord or control cord The OPTIMUS base frame must be secured to the floor for maximum stability Contact your Dealer or Bishamon Industries Corporation if you have any questions regarding the proper installation of the lift...

Page 12: ...position and condition of the load 2 Depress the DOWN button or pedal see Figures 9 and 10 to lower the lift platform CONTINUOUSLY WATCH the condition of the load as the platform is lowering If the load appears to be shifting STOP and adjust the load ROUTINE MAINTENANCE The OPTIMUS lift table is designed to provide years of trouble free service and requires very little maintenance However a routin...

Page 13: ...unt of fluid around the cylinder rod is normal However fluid flowing from around the top of the cylinder head cap indicates worn seals Replace the cylinder seals at once 6 Inspect the flexible hydraulic lines for chaffing and sign of wear If worn replace at once 7 Inspect the hydraulic line connections for tightness Tighten if necessary 8 Check the level and appearance of the hydraulic fluid To do...

Page 14: ... inhibitors and anti wear properties for use in normal ambient temperatures Type Manufacturer Premium AW Hydraulic Oil 32 Goldenwest Lubricants Conoco 32 Conoco DTE 24 Exxon Mobile NUTO H32 Exxon Mobile AMOCO AW32 Chevron AMOCO CO AW32 CITGO Chart 1 Hydraulic Oil Specifications 6 Fill the reservoir with the new hydraulic fluid refer to chart 1 for the recommended hydraulic fluid and run the motor ...

Page 15: ...12 Figure 14 Lift2K 115 Volt Wiring Diagram Figure 15 Lift3K Lift5K 115 Volt Wiring Diagram ...

Page 16: ...13 Figure 16 Lift3K Lift5K 208 230 Volt 3 Phase Wiring Diagram Figure 17 Lift3K Lift5K 480 Volt 3 Phase Wiring Diagram ...

Page 17: ...14 Figure 18 Lift3K Lift5K 230 Volt Single Phase Wiring Diagram Figure 19 Hand Control Wiring Diagram ...

Page 18: ...15 Figure 20 Foot Control Wiring Diagram 20A Figure 21 Foot Control Wiring Diagram 15A ...

Page 19: ...low limiting valves Platform lowers too slowly Lowering valve not opening completely Obstruction in flow limiting valve s Clean and or replace lowering solenoid Flush flow limiting valve s Cylinder s leaking Cylinder seals worn or damaged Valves fitting or hoses loose Repack cylinder s Tighten valves fittings or hoses Pump leaking Reservoir over filled with oil Hose or fitting loose Drain excess f...