BKI MDW, Service Manual

Page 1: ...Multi Deck Warmer MODEL MDW Service Manual Serial Numbers 121764 and Higher ...

Page 2: ...ville South Carolina or F O B authorized BKI Distributor The Company and or its authorized representatives will assume the normal replacement labor expense for the defective part for the period of the warranty as stated above excluding travel and or other expenses incidental to the replacement of the defective part where replacement work is performed during standard business hours and not subject ...

Page 3: ...d Indicators 4 Shelf Power Lighting 4 Shelf Temperature 4 Power Up and Preheating 4 Temperature Adjustment 4 Operational Guidelines 4 Unit Shutdown 5 Installation 6 Unpacking and Handling 6 Floor Model 6 Counter Model 8 Caster Model 8 Wiring 8 Initial Setup and Adjustment 8 Replacement Parts 9 Ballasts 9 Shelf and Lights 10 Switch Plate 11 Shelf Controls 12 Wiring Diagrams 13 Notes 32 ...

Page 4: ...NSF requirements Dow Corning RTV 732 Multi purpose Sealant Safety Precautions Always follow recommended safety precautions listed in this manual Below is the safety alert symbol When you see this symbol on your equipment be alert to the potential for personal injury or property damage Safety Signs and Messages The following Safety signs and messages are placed in this manual to provide instruction...

Page 5: ...utside the U S call 864 963 3471 Protect Children Keep children away from this equipment Children may not understand that this equipment is dangerous for them and others NEVER allow children to play near or operate your equipment 911 Be Prepared for Emergencies Be prepared for fires injuries or other emergencies Keep a first aid kit and a fire extinguisher near the equipment You must use a 40 poun...

Page 6: ...has a number corresponding to the shelf that it controls The decal shows the relationship between the knobs and shelves The initial knob settings are depicted in Figure 1 Power Up and Preheating 1 Ensure that the power supply cord is connected to an appropriate power receptacle 2 Place the POWER ON OFF circuit breaker in the ON position 3 Place the LIGHTS ON OFF circuit breaker in the ON position ...

Page 7: ...y have sanitation regulations governing how long foods can be held Make certain to check with your local authorities Unit Shutdown 1 Remove product from the unit 2 Place the POWER ON OFF circuit breaker in the OFF position 3 Place the LIGHTS ON OFF circuit breaker in the OFF position 4 After the unit has cooled down remove any residue from the shelves and clean the unit thoroughly Figure 1 Control...

Page 8: ... excessive external loading Move the unit as close as possible to its permanent location before moving it off of the shipping pallet Make certain there are no separately packed accessories before discarding packaging Floor Model Follow the procedure below to level the unit and mount the kick plates See Figure 2 1 Slide kick plates ends first between the base frame and outer panels Secure in raised...

Page 9: ...Multi Deck Warmer Installation 7 Figure 2 Floor Model Leveling Kick Plate Mounting ...

Page 10: ...PA 70 20XX This unit when installed by an authorized BKI service agent must be wired for use in accordance with all applicable local state and federal codes For specific electrical requirements and connections refer to the wiring diagram attached to the unit or provided in the Service Manual Initial Setup and Adjustment Follow the procedure below to setup and adjust the unit for proper operation 1...

Page 11: ...lacement parts call your local BKI sales and service representative Before calling please note the serial number on the rating tag affixed to the unit Ballasts ITEM PART DESCRIPTION 1 TB0065 TB0067 TB0068 TB0069 TERM BLOCK 4 CONDUCTOR W MTG FOOT TERM BLOCK 2 CONDUCTOR TERM BLOCK END PLATE TERM JUMPER 2 B0084 BALLAST 3XF32T8 OR 2XF40T8 ...

Page 12: ...10 X 36 HINGED 208 240V SHELF 10 X 48 BOTTOM 208 240V SHELF 10 X 48 HINGED 208 240V SHELF 20 X 36 BOTTOM 120V SHELF 20 X 36 BOTTOM 208 240V SHELF 20 X 36 HINGED 208 240V SHELF 20 X 48 BOTTOM 208 240V SHELF 20 X 48 HINGED 208 240V 2 FL0041 FL0042 FL0100 LAMP FLUORESCENT F25T8 TL830 LAMP FLUORESCENT F32T8 TL830 HV ALTO LAMPHOLDER CAP FLUORESCENT 3 FB68632203 FB68632403 FRONT GUARD 36 SHELF MDW FRONT...

Page 13: ...Multi Deck Warmer Replacement Parts 11 Switch Plate ITEM PART DESCRIPTION 1 CB0067 CIRCUIT BREAKER GFI 25A 2 CB0065 BREAKER CIRCUIT 2 5A 250V 2P 3 PL0004 PILOT LIGHT ...

Page 14: ...B0068 TB0069 TERM BLOCK 4 CONDUCTOR W MTG FOOT TERM BLOCK 2 CONDUCTOR TERM BLOCK END PLATE TERM BLOCK JUMPER BAR 2 CP0043 CP0045 CONTROL VOLTAGE 36 120V 48 ALL CONTROL VOLTAGE 36 208 240V 3 FN0013 FN0014 FAN 115V NMB 3115FS12WB30 FAN 230V NMB 3115FS23WB30 4 T0099 THERMOSTAT 45 C NO 5 K0052 KNOB ...

Page 15: ...Figure 6 17 MDW36 4V SB68690500 Figure 7 18 MDW36 4VW SB68692100 Figure 8 19 MDW36 5C SB68690600 Figure 9 20 MDW36 5V SB68690700 Figure 10 21 MDW36 5VW SB68691900 Figure 11 22 MDW48 3C SB68690800 Figure 12 23 MDW48 3V SB68690900 Figure 13 24 MDW48 3VW SB68692200 Figure 14 25 MDW48 4C SB68691000 Figure 15 26 MDW48 4V SB68691100 Figure 16 27 MDW48 4VW SB68692000 Figure 17 28 MDW48 5C SB68691200 Figu...

Page 16: ...Multi Deck Warmer Wiring Diagrams 14 Figure 3 MDW36 3C ...

Page 17: ...Multi Deck Warmer Wiring Diagrams 15 Figure 4 MDW36 3V ...

Page 18: ...Multi Deck Warmer Wiring Diagrams 16 Figure 5 MDW36 3VW ...

Page 19: ...Multi Deck Warmer Wiring Diagrams 17 Figure 6 MDW36 4C ...

Page 20: ...Multi Deck Warmer Wiring Diagrams 18 Figure 7 MDW36 4V ...

Page 21: ...Multi Deck Warmer Wiring Diagrams 19 Figure 8 MDW36 4VW ...

Page 22: ...Multi Deck Warmer Wiring Diagrams 20 Figure 9 MDW36 5C ...

Page 23: ...Multi Deck Warmer Wiring Diagrams 21 Figure 10 MDW36 5V ...

Page 24: ...Multi Deck Warmer Wiring Diagrams 22 Figure 11 MDW36 5VW ...

Page 25: ...Multi Deck Warmer Wiring Diagrams 23 Figure 12 MDW48 3C ...

Page 26: ...Multi Deck Warmer Wiring Diagrams 24 Figure 13 MDW48 3V ...

Page 27: ...Multi Deck Warmer Wiring Diagrams 25 Figure 14 MDW48 3VW ...

Page 28: ...Multi Deck Warmer Wiring Diagrams 26 Figure 15 MDW48 4C ...

Page 29: ...Multi Deck Warmer Wiring Diagrams 27 Figure 16 MDW48 4V ...

Page 30: ...Multi Deck Warmer Wiring Diagrams 28 Figure 17 MDW48 4VW ...

Page 31: ...Multi Deck Warmer Wiring Diagrams 29 Figure 18 MDW48 5C ...

Page 32: ...Multi Deck Warmer Wiring Diagrams 30 Figure 19 MDW48 5V ...

Page 33: ...Multi Deck Warmer Wiring Diagrams 31 Figure 20 MDW48 5VW ...

Page 34: ...Multi Deck Warmer Notes 32 Notes ...

Page 35: ...Multi Deck Warmer Notes 33 ...

Page 36: ...P O Box 80400 Simpsonville S C 29680 0400 USA http www bkideas com Made and printed in the U S A LI0230 0407 ...