BLACKHAWK! PL10C, Instruction Manual

Page 1: ...PL10CMGB REV 12 16 POSTLIFT PL10C PL20B INSTRUCTION MANUAL Original manual ...

Page 2: ... 7 II INTRODUCTION 8 III PACKING TRANSPORT AND STORAGE 8 IV GENERAL DESCRIPTION 9 V TECHNICAL SPECIFICATIONS 10 11 VI INSTALLATION 11 13 VII PULLING SYSTEM 14 16 VIII MAINTENANCE 17 IX TROUBLESHOOTING 18 X ELECTRIC DIAGRAM 19 22 XI HYDRAULIC DIAGRAM 23 XII SPARE PARTS 24 32 XIII MAINTENANCE BOOKLET 33 36 XIV DECLARATION OF CONFORMITY 37 ...

Page 3: ... to read this section carefully since it contains important information about the risks which the operator of the lift will be exposed to if the lift is not used properly Please find below useful information about how to avoid dangerous situations WARNING The lift is designed to lift vehicles and hold them in a certain position in a covered working place Any other form of use is forbidden In short...

Page 4: ...nd could lead to injuries of various types except death CAUTION indicates situations and or actions which are unsafe and could lead to light injuries to persons and or damage to the lift the vehicle and other properties RISK OF DAMAGE DUE TO ELECTRICITY special safety arrangements have been made on the lift in places where the risks are very high RISK AND PROTECTIVE MEDIA the risk to which the ope...

Page 5: ...used in the appropriate manner Never rest any fittings or other objects against the platform and never place such objects under the platform when there is a load on it since this can impede the lowering operations and may cause the vehicle to fall off the platform Figure 2 Figure 2 RISK OF USE MAINTENANCE Blackhawk uses material of the highest quality in its lifts These must be used according to t...

Page 6: ...T be standing in the operating zone during the lifting and lowering operations Figure 4 RISK OF ELECTROCUTION Never spray water or steam of solvents or paint in the area immediately surrounding the platform and the pump Figure 5 Figure 5 RISK OF SLIPPING This risk can be overcome by avoiding the spillage of oil or grease in the area surrounding the lift Apart from that any oil spillage which may o...

Page 7: ...or they could be damaged Do not stand in front of or behind the pulling devices while in use Always make sure that the anchoring and pulling accessories and clamps are correctly set up Keep the jaws of the clamps clean to avoid sliding Replace used or damaged jaws Always set up the Dozer and lock it to the frame before lifting or performing a pull Set up the rotation locking axis of the arms befor...

Page 8: ... relating to the POSTLIFT system please contact BLACKHAWK or its distributor III PACKING TRANSPORT AND STORAGE CAUTION Any action involving the operation transportation or unpacking of the equipment must ONLY be performed by trained personnel with a proper knowledge of the lift and of the contents of this operating manual LIFTING AND MOVING THE PACKING The wooden crates must be lifted and moved wi...

Page 9: ...mposed of all these elements plus a pulling arm a vertical extension 4 anchoring clamps 4 wheel supports and various pulling accessories clamp chain safety cable It has been designed for lifting vehicles and keeping them at working height securing them with the anchoring clamps and straightening them Figure 9 Control cabinet pump Figure 10 1 Descent button remote control 2 Lifting button remote co...

Page 10: ...conds Total weight PL20 550 kg Total weight PL10 1370 kg Noise level 70 dB A 1m Working temperature 10 C 40 C Working environment covered Dimensions Minimum height 115 mm Maximum height 1700 mm Width of frame 770 mm Length of frame 2830 mm Electromotor Motor power 1 1 kW Voltage 230V 400V 3 ph 10 Frequency 50 Hz Amperage 230V 5 8 A 400V 3 4 A Number of wires 3 earth Speed 1380 rpm Figure 12 ...

Page 11: ...walls should be 750 mm on the side and 1900 mm at the back for the PL20 Sufficient room for operations Sufficient room to carry out maintenance as well as space for access and exit routes Position in relation to other machines The lift must be installed near a power supply point to enable problem free power connection LIFTING The lifts must be adequately and uniformly lighted FLOOR The lift must b...

Page 12: ...ns Insert the hydraulic hoses and the limit switch wires through the pipe into the pump 3 Connect the hydraulic hoses to the valve block of the pump Figure 14 Figure 14 Figure 15 Oil return hose Hydraulic connections 4 Connect the limit switch cables of the lift to the XT6 connector of the pump circuit board Figure 15 FILLING THE HYDRAULIC SYSTEM Fill the oil tank with around 10 litres of hydrauli...

Page 13: ...pages 10 and 11 In the case of in floor installation ensure that the lift is positioned exactly in the centre of the pit frame The lift must rest evenly on the floor If the surface of the floor or of the pit is not even there can be a bit of play which must be arranged by the means of wedges or by installing the lift in tiling glue DANGER It is strictly forbidden to use the lift before it is fixed...

Page 14: ...e knurled knob in order to control the speed of descent of the lift 5 Tighten the 3 knobs and the caps securely after repair VII PULLING SYSTEM PL10C version VEHICLE SET UP Bring the vehicle on the lift and centre it For help place white stripes on the floor at a distance of 550 mm from the frame on the side The front of the vehicle must be positioned at approximately 450 mm from the front of the ...

Page 15: ...system and remove the wheel stands Figure 21 SET UP OF THE FRAME STRAIGHTENER Lower the lift until it stops automatically at about 450 mm from the floor See note below for adjustments Position and fix the frame straightener where needed to perform the straightening Figure 22 NOTE The height of the automatic stop during descent is set during manufacturing for use on the floor For pit installations ...

Page 16: ...ing manual supplied with your measuring system for details PULLS Set up the clamps or the pulling accessories Set up the safety cable Place the arms of the Dozer in order to obtain the pulling angle required Lock them into place by the means of the pin Figure 24 SIDE PULLS Figure 25 DOWNWARD PULLS EXTENSION Use the vertical extension to perform high pulls Figure 26 ...

Page 17: ... the mobile leg moves Figure 27 Once a month oil the tightening screws of the clamps and the locking screws of the Dozer to guarantee them a longer life Replace the used screws by original screws or of a similar quality Control the oil level regularly and carry out a draining at least every 5 years WARNING Waste oil should be disposed of according to local legislation In accordance with the legisl...

Page 18: ...ealer for service Too little hydraulic oil Fill in hydraulic oil The lift does not lift the whole way The lift is overloaded Maintain max weight according to specifications Too little hydraulic oil Fill in hydraulic oil The platform moves downwards whereas the descent button is not pushed Leakage in hydraulic system Call dealer for service The hydraulic cylinder is dirty Call dealer for service No...

Page 19: ...________________________________________PL10C PL20B_____________________________________ 19 X ELECTRIC DIAGRAM 1 2 ...

Page 20: ...________________________________________PL10C PL20B_____________________________________ 20 ELECTRIC DIAGRAM 2 2 Diagram for control panel buttons Diagram for remote control ...

Page 21: ... FUSE 1A GG FU3 FUSE HOLDER 10X38 FUSE 1A GG HL1 LIGHT 24V HA1 BUZZER 24V SBS UP BUTTON SBD DOWN BUTTON SBQ EMERGENCY STOP BUTTON EK20 CIRCUIT BOARD YVD ELECTRO VALVE DESCENT YVSS ELECTRO VALVE ASCENT DESCENT YVSD ELECTRO VALVE ASCENT DESCENT SQS LIMIT SWITCH ASCENT SQSP SAFETY LIMIT SWITCH DESCENT M1 MOTOR TRI 230 400 1 1KW 50HZ ST1 THERMIC SAFETY DEVICE MOTOR LIMIT SWITCH CONNECTION LIMIT SWITCH...

Page 22: ...trol panel buttons SBQ emergency stop Ascent SBS Descent SBD Remote control Not connected Power supply 24V AC ORANGE ORANGE RED RED RED RED BROWN BLUE Y G RED RED BROWN BLUE BROWN BLUE BLACK GREY BROWN BLUE BLACK GREY BROWN BLUE ELECTROVALVE DESCENT ELECTROVALVEASCENT ELECTROVALVE ASCENT LIMIT SWITCH ASCENT SQS LIMIT SWITCH ASCENT SQS ...

Page 23: ...LINDER A 2 CYLINDER B 3 ELECTRO VALVE ASCENT DESCENT CYLINDER B 4 ELECTRO VALVE ASCENT DESCENT CYLINDER A 5 ELECTRO VALVE DESCENT 6 FLOW VALVE 7 CHECK VALVE NON RETURN 8 MAX PRESSURE VALVE 9 OIL FILTER 10 OIL TANK 11 PUMP 3L 12 MOTOR TRI 230 400V 50HZ 1 1KW 13 MANUAL OPENING OF ELECTRO VALVES 14 SAFETY VALVE PARACHUTE ...

Page 24: ...0B_____________________________________ 24 XII SPARE PARTS DOZER ITEM REFERENCE DESCRIPTION QUANTITY 2 S064A194 BLACKHAWK DECAL 2 3 S064A057 DECAL SAFETY CABLE 1 4 S064A188 BLACKHAWK DECAL 2 5 S064A296 SERIAL Nr PLATE 1 6 S064A218 INDIAN HEAD DECAL 1 ...

Page 25: ... Y 1 14 S101A808 LOCK PLATE WELDMENT 1 15 S061A119 LOCK PIN L 155 1 16 S101A807 SPECIAL NUT 2 17 S061L166 PIN D 25x64 2 18 MQOC1240 RETAINING RING M24 6 19 S103P001 DOZER ARM WELDMENT 1 20 S264P003 DOZER HEAD WELDMENT 1 21 MBBF825 SCREW M8x30 4 22 MAAF2049 HEX BOLT M20x110 2 23 MWSB1200 WASHER M20 2 24 S110A034 SPRING D 25x130 1 25 S950P421 DOZER BASE 1 26 MBAF3665 SCREW M36x220 1 27 MWAE1360 WASH...

Page 26: ...3 S950A648 BOTTOM LOCK PLATE 4 4 MABC1643 HEX BOLT M16x80 8 5 MWAE1160 WASHER M16 16 6 S111A031 S111A031A THREADED PLATE Till S Nr 1 776 THREADED PLATE From S Nr 1 777 and up 8 7 MBBF823 SCREW M8x25 16 8 S950A573 UBCS PILLAR 4 9 S299A018 CLAMP FLAG ASS Y 4 10 MABF1625 HEX BOLT M16x30 8 11 S149P121 ANCHOR ROD 4 12 S047A001 LOCKING WEDGE 4 13 MPEH1641 PIN D 16x60 4 14 MWSB1160 WASHERM16 8 ...

Page 27: ...SCRIPTION QUANTITY 1 ACP2018101 CLAMP PLATE 4 2 ACE5056103A CLAMP ARM 4 3 MABC1643 BOLT HEX M16x80 4 4 MBCB817 SCREW HSHC M8x12 8 5 MWSB1160 WASHER M16 4 6 S950A570 CLAMP FLAG WELDMENT 2 7 ACE4080110X SPRING 4 8 MNDB1160 NUT HEX M16 4 9 MWAE1160 WASHER M16 4 10 MNBE1160 NUT H T M16 4 Screw package for 4 clamps S900A731 ...

Page 28: ...________________________________________PL10C PL20B_____________________________________ 28 PL100B POSTLIFT PARACHUTE VALVE ADJUSTMENT ...

Page 29: ... D 25 8 18 S046A053 PAD SUPPORT 4 19 S061A189 ARM PIN 4 20 S061A132 LOCKING PIN 4 21 MQOC1240 RETAINING RING D 24 4 22 S350A015 CAM FOR LIMIT SWITCH 2 23 S107A015 SELF LUBRICATING BUSHING D25x15 8 24 MABF615 SCREW M6x10 4 25 MHAC615 SCREW M6x10 4 26 S036A022 SELF LUBRICATING BUSHING D30x30 4 27 S107A016 SELF LUBRICATING BUSHING D30x20 4 28 S107A017 SELF LUBRICATING BUSHING D35x20 4 30 MWAE1060 FLA...

Page 30: ... 4 54 MHBC621 SCREW M6x20 2 55 MBAF419 SCREW HSHC M4x16 4 56 S030A058 CYLINDER WITHOUT PARACHUTE 1 57 S096A171 BANJO BODY 1 4 1 58 S096A146 BANJO FITTING 1 4 1 59 S108L002 SEAL 1 4 3 60 S096L002 NIPPLE 1 4 2 61 S096A174 ELBOW 1 8 D 6 2 62 S646A176 RILSAN HOSE D 6 L 8500 1 63 S646A177 RILSAN HOSE D 6 L 10500 1 64 S055A082 SELF LOCKING NUTM25x1 5x10 4 2 NOTE NOT SHOWN from S Nr 100953 From S Nr 1010...

Page 31: ...________________________________________PL10C PL20B_____________________________________ 31 PL101B ELECTRIC PUMP ASSEMBLY ...

Page 32: ...C BLOCK 1 17 S008A039 ELECTROVALVE CONNECTOR 3 18 S008A037 ELECTROVALVE BODY 3 19 S021A008 HYDRAULIC PUMP 1 20 S008A038 COIL 24DC 18W 3 21 S268A294 ASPIRATION TUBE 1 22 S018A012 ASPIRATION FILTER 1 23 S006A038 RESERVOIR PLUG 1 24 S190A064 SPEED RESTRICTOR 1 25 S006A037 PLUG 1 26 S885A410 ELECTROVALVES BLOCK 1 27 MABF843 SCREW M8x80 2 28 S006A036 PLUG 1 4 2 29 S096A169 SPACER 1 30 S046A081 SCREW M8...

Page 33: ...supply line 4 Check compressed air supply line depending on the lift model 5 Check lift balance 6 Check lift operation 7 Check operation of the mechanical safety systems 8 Check operation of the electrical safety systems 9 Check lift under load 10 Check lift anchorages 11 Check oil level 12 Check hydraulic malfunctions 13 Check pneumatic malfunctions depending on the lift model 14 Instruction manu...

Page 34: ...e mechanical safety systems 3 Check operation of the electrical safety systems 4 Check oil level 5 Grease rails 6 Lubricate moving parts 7 Check high pressure hoses 8 Check hydraulic malfunctions 9 Check pneumatic malfunctions depending on lift model 10 Check lift balance 11 Check lift under load Comments Result of the service Positive Negative Installer Stamp and signature User Stamp and signatur...

Page 35: ...e mechanical safety systems 3 Check operation of the electrical safety systems 4 Check oil level 5 Grease rails 6 Lubricate moving parts 7 Check high pressure hoses 8 Check hydraulic malfunctions 9 Check pneumatic malfunctions depending on lift model 10 Check lift balance 11 Check lift under load Comments Result of the service Positive Negative Installer Stamp and signature User Stamp and signatur...

Page 36: ...________________________________________PL10C PL20B_____________________________________ 36 REPAIR Fault Action Date Stamp and signature REPAIR Fault Action Date Stamp and signature ...

Page 37: ...________________________________________PL10C PL20B_____________________________________ 37 DECLARATION OF CONFORMITY ...

Page 38: ...ax 33 3 88 65 76 31 E Mail blackhawk export snapon com www blackhawk fr France Benelux BP 5 67026 Strasbourg Cedex FRANCE Tel 03 88 65 76 30 Fax 03 88 65 76 31 E Mail blackhawk france snapon com blackhawk benelux snapon com www blackhawk fr Deutschland Schweiz Österreich BP 5 67026 Strasbourg Cedex FRANCE Tel 33 3 88 65 76 30 Fax 33 3 88 65 76 31 E Mail blackhawk deutschland snapon com www blackha...