BLACKHAWK! STL3500, Instruction Manual

Page 1: ...INSSTL3500GB REV 06 06 17 3T5 SCISSOR LIFT STL3500 INSTRUCTION MANUAL Original instructions ...

Page 2: ...I PACKING TRANSPORT AND STORAGE 7 8 IV GENERAL DESCRIPTION 8 9 V TECHNICAL SPECIFICATIONS 10 12 VI INSTALLATION 13 17 VII OPERATION 18 VIII MAINTENANCE 19 IX TROUBLESHOOTING 20 X XI SPARE PARTS FOUNDATION DIAGRAM 21 27 28 XII EC DECLARATION OF CONFORMITY 29 XIII INITIAL TEST 30 31 ...

Page 3: ...tion carefully since it contains important information about the risks which the operator of the lift will be exposed to if the lift is not used properly Please find below useful information about how to avoid dangerous situations WARNING In short the lift is not suitable for the following purposes Washing and spraying work To apply force To be used as a goods lift The manufacturer hereby refuses ...

Page 4: ...ypes except death CAUTION indicates situations and or actions which are unsafe and could lead to light injuries to persons and or damage to the lift the vehicle and other properties RISK OF DAMAGE DUE TO ELECTRICITY special safety arrangements have been made on the lift in places where the risks are very high RISK AND PROTECTIVE MEDIA the risk to which the operator is exposed when the vehicle is i...

Page 5: ... the lift is not used in the appropriate manner Never rest any fittings or other objects against the platform and never place such objects under the platform when there is a load on it since this can impede the lowering operations and may cause the vehicle to fall off the platform Figure 2 Figure 2 RISK OF USE MAINTENANCE BLACKHAWK uses material of the highest quality in its lifts These must be us...

Page 6: ...iately surrounding the platform and the pump Figure 5 Figure 5 RISK OF SLIPPING This risk can be overcome by avoiding the spillage of oil or grease in the area surrounding the lift Apart from that any oil spillage which may occur should be thoroughly removed from the spot Figure 6 Figure 6 CAUTION Never enter the vehicle or start the motor when the vehicle is on the lift Figure 7 Figure 7 CAUTION ...

Page 7: ...e performed by trained personnel with a proper knowledge of the lift and of the contents of this operating manual LIFTING AND MOVING THE PACKING The lift is delivered assembled and packaged as follows N 1 platform complete with base scissors positioned on 2 wooden blocks wrapped in pluriball plastic and closed with metal clips and relative seals N 1 carton containing the control unit wrapped in pl...

Page 8: ...placed in a pit It has been designed and manufactured for lifting cars and holding them in elevated position The main parts of the lift are Base This is the fixed part of the lift equipped with floor fixing holes Scissors Platform This is the mobile and lifting part of the lift It is made up of a series of internal and external arms joined by a eccentric The arms and platforms are fixed together b...

Page 9: ... Main switch The switch can be padlocked to prevent the use of the lift during the maintenance 2 Lifting push button When pressed motor and lifting mechanism are operated 3 Lowering push button When pressed lowering mechanism is operated 4 Emergency push button When pressed deactivates all controls 5 Power led It indicates the unit powered up ...

Page 10: ...a Frequency of 50Hz 230V 10 5A 400V 6 1A Speed 1400 min 1 At a Frequency of 60Hz 230V 9A 400V 5 2A Speed 1690 min 1 Number of wires 3 earth Max oil pressure 300 bars Tank capacity 7 Litres Oil type Hydraulic Viscosity ISO VG32 Lifting jack strength 48 kN Air supply pressure 7 5 à 14 bars Arm self locking system YES with ball Electro hydraulic equipment Rack type mechanical safety device Hydraulic ...

Page 11: ...5 16 130 07 dated May 2017 MANUFACTURER BLACKHAWK SAS RUE DU RHEINFELD 67100 STRASBOURG FRANCE IDENTIFICATION AND CE LABEL PLATE Figure 10 The information given on the identification plate is necessary for any assistance or spare parts required OVERALL DIMENSIONS Figure 11 ...

Page 12: ...used with nearly any vehicle provided that the maximum loading capacity 3500kg is not exceeded Check the weight of the vehicles that are loaded The DANGER AREA Figure 12 is to some extent determined by the dimensions of the vehicle to be lifted Figure 12 ...

Page 13: ...make sure the main power supply has been disconnected to avoid any risk of electrocution INSTALLATION PROCEDURE First connect the electric and hydraulic systems before connecting the pneumatic system of the lift 1 Check for availability of power supply First of all ensure that the power supply is equipped by a magneto thermic switch 380V 16A with protection fuses with suitable protection devices c...

Page 14: ...raulic connections Open the front panel of the control unit remove pull the oil tank cap and using a funnel pour in 5 litres of index 32 viscosity hydraulic oil BLACKHAWK Part Number for 5 Litres LX22Y connect the hydraulic hose ...

Page 15: ...MOTOR THERMAL PROTECTION KM CONTACTOR YV ELECTROVALVE AIR CONTROL M MOTOR 3 PHASES SB3 LOWER LIMIT SWITCH L1 LIGHT R RELAY SB1 EMERGENCY STOP B BUZZER F1 FUSE 2A YV1 ELECTROVALVE DESCENT TR1 TRANSFO 3PH 230 400 24V Q LIMIT SWITCH SB2 UPPER LIMIT SWITCH ...

Page 16: ...BUZZER SOUND SIGNAL FC LIMIT SWITCH EVD ELECTROVALVE DESCENT EVA ELECTROVALVE AIR CONTROL SB1 EMERGENCY STOP SB2 UPPER LIMIT SWITCH SB3 LOWER LIMIT SWITCH DANGER Do not for any reason alter the adjustment of the pressure limiter The mechanical components are not designed to work at a higher pressure ...

Page 17: ...ting button to lift the platform to its maximum height See chapter VII OPERATION If the motor rotates but lifting operations cannot be performed check the motor for correct direction of rotation and if necessary change phases on the power supply line Press the lifting button again until the platform is completely raised Press the lowering button to bring the platform down it will stop about 30cm f...

Page 18: ...ecommended by the manufacturer of the vehicle 4 Press again on the lifting button 2 to continue the lifting LOWERING 5 Press on lowering button 3 until the lift stops Press again on the lowering button 3 The anti crushing safety device will be activated The lift will stop a second time to prevent the arms touching the floor 6 Remove the lifting pads and rotate the arms to their storage position 7 ...

Page 19: ...c tubes once a year Check the oil level inside the tank every 3 4 months Oil must be completely changed at least every 3 years WARNING Used oil is a highly polluting product Always dispose of used oil according to laws of the country where the lift is installed WARNING Brake oil must be immediately removed as it is immediately corrosive for the varnish The piston stem must be protected from impuri...

Page 20: ...all dealer for service Lift does not respond while pushing the descent button Locking device is stuck Check air pressure An obstacle prevents the mobile leg of the lift from moving Remove any object preventing the moving of the bearings Thoroughly clean the surface on which the mobile leg of the lift moves by the means of the bearings Manual Lowering In case of power failure faults or electrical s...

Page 21: ...rts To order spare parts it is necessary to indicate the lift model the Lift and pump serial numbers as well as the year of manufacturing mentioned on the serial number plate DECALS AND SERIAL NUMBER PLATE Placed under the top frame ITEM PART NUMBER DESCRIPTION Q 1 S064A296C S Nr PLATE 1 2 S064A234 WARNING DECAL 1 3 S064A126 DECAL FOOT WARNING 1 4 S064A380 DECAL 3500KG 7714LBS MAX 1 5 S064A342 BLA...

Page 22: ...STL3500 22 TOP FRAME AND ARMS BASE ...

Page 23: ...OUTER SCISSOR LEFT 2 21 S950B141 INNER SCISSOR LEFT 1 9 S950B144 OUTER SCISSOR RIGHT 2 22 S101B989 LOWER PAD BRONZE 2 10 MBBF1027 SCREW M10X35 4 23 S950B142 INNER SCISSOR RIGHT 1 11 S104A179 PIN D 25 L 634 1 24 S104A182 PIN D 25 35 L 445 1 12 S104A172 PIN D 25 L 88 2 25 S104A178 PIN D 30 L 230 1 13 S101B985 PLATE 145X60X20 2 26 S104A186 ARM LOCK PIN L 90MM 4 14 S108A104 WASHER D 45 d 25 1 EP 9 2 2...

Page 24: ... S190A097 PARACHUTE VALVE 1 4G 2 5A S096A224 PARACHUTE VALVE COLOMN 1 4G 2 6 S108A105 WASHER SEAL D 20 7 d 14 EP 2 2 7 S096A146 DRILLED SCREW 1 4G 2 8 S108A106 WASHER D 24 d 16 5 EP 2 4 9 S646A211 HYD HOSE 1 4 G L 6M50 1 10 S006A058 PLUG 1 4G 1 11 S885A510 SPLITTER 1 12 S096L002 NIPPLE 1 4G M M 3 13 S096A154 THREADED BANJO 1 4G 2 14 S646A210 HYD HOSE 1 4 G L 1M 1 NOTE Not shown ...

Page 25: ... LIMIT SWITCH 1 LOCK PLATE AND PNEUMATIC SYSTEM ITEM PART NUMBER DESCRIPTION Q 1 S950B150 LOCK PLATE 1 2 S030A070 AIR CYLINDER 1 3 MBAF623 SCREW M6x25 4 4 S291A006 ELBOW 90 D 4 M5 1 5 MWAE1060 WASHER M6 4 6 S646A143 RILSAN HOSE L 6M 1 7 S034A108 SILENCER 1 NOTE Not shown ...

Page 26: ...RIPTION Q 1 S021A020 ELECTRIC PUMP 380V 3PH 50 60HZ 1 2 S064A341 BLACKHAWK DECAL 40x360MM 1 3 S980A194 REMOTE CONTROL 1 4 S064A377 WARNING DECAL 1 5 S064A378 WORK AREA DECAL 1 6 S064A379 MIN CONTROL DECAL 1 7 S064A296C NAME PLATE 1 8 S646A211 HOSE 6M50 1 9 S646A212 RILSAN TUBE 6x4 BLACK L 1M 1 10 S034A109 DIRECT FEMALE COUPLER D 6 8030 1 4 6 1 4 5 6 7 ...

Page 27: ...0 27 HYDRAULIC UNIT ITEM REFERENCE DESCRIPTION 1 S900B247 PUMP KIT 2 S900B248 ELECTROVALVES BOBBIN KIT 3 S900B249 COMPLETE FLANGE 4 S018A015 ASPIRATION FILTER 5 S900B250 PLASTIC TANK COMPLETE 6 S006A054 PLUG ...

Page 28: ...N206 CN Concrete C35 45 according to NF EN206 CN when installation is made inside a KOREK Frame B Contact surfaces must be level C Concrete thickness 200mm Minimum NOTE For installation inside a KOREK Frame please refer to the installation drawings supplied by BLACKHAWK ...

Page 29: ...STL3500 29 XII EC DECLARATION OF CONFORMITY ...

Page 30: ...k compressed air supply line 5 Check lift balance 6 Check lift operation 7 Check operation of the mechanical safety systems 8 Check operation of the electrical safety systems 9 Check lift under load 10 Check lift anchorages 11 Check oil level 12 Check hydraulic malfunctions 13 Check pneumatic malfunctions 14 Instruction manual Comments Installer Stamp and signature User Stamp and signature Date Da...

Page 31: ... OF THE REPORT OR THE REPORT NUMBER OF THE ORGANISM Result of the service In conformity Not in conformity Organism Stamp and signature User Stamp and signature Date Date of the next test PERIODICAL SERVICE REFER TO MAINTENANCE BOOKLET IN CASE OF ANOMALY STOP THE LIFT AND CONTACT OUR SERVICE DEPARTMENT IMMEDIATELY ...

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