Blastrac 1-10DS Global, Operating Instructions Manual

Page 1: ...Original instructions in English language OPERATING INSTRUCTIONS 1 10DS Global TS VERSION 2 3 ...

Page 2: ...gs Repairs Cleaning Test on By Inspection before initial operation on __________________________________________ By __________________________________________ Date of initial operation __________________________________________ Serial number Year of manufacture __________________________ _____________ ...

Page 3: ... the machine 14 Driving without connected drive motor 14 4 7 Connecting the drive motor to the traction wheel 15 4 8 Driving with connected drive motor 15 4 9 Blast wheel 16 4 10 The abrasive valve 16 4 11 Separator 16 4 12 Abrasive sealing 17 5 Operation 18 5 1 Before switch on 18 5 2 Checking Correcting the turning direction 18 5 3 Switching the machine on 18 5 4 Operation 19 5 5 Switching the m...

Page 4: ...escription The Blastrac blast cleaning machine 1 10DS Global is a downward blasting machine with a closed abrasive exclusively designed for the pre treatment of dry frost free horizontal surfaces The bouncing impact of metallic abrasive onto the surface to be treated thoroughly removes surface contaminants coats of paint sealants and thin coatings The intended use of this machine is blast cleaning...

Page 5: ...he surface to be treated j Make sure that there are no cables or hoses in the driving direction of the machine k Make sure that there is nothing standing or situated on the surface to be treated l Make sure the machine can travel over all inequalities on the surface small inequalities like weld seams or floor joints are no barriers for the machine m Never operate the machine when workplace is wet ...

Page 6: ...roperly Do not wear loose clothing or jewellery Keep your hair clothing and gloves away from moving parts c Personnel must tie back long hair and not wear loose clothing or jewellery including rings d Stay alert watch what you are doing and use common sense when operating the machine e Always seek professional medical attention immediately in case of injury f All persons surrounding the machine sh...

Page 7: ...lways switch on the dust collector first 3 7 Maintenance safety a Pull out the main plug and place it in sight before starting inspections and repairing on the machine The main switch can be locked in the OFF position by using a padlock and placing it through the main switch b Wait for standstill of all drives before any inspections adjustments and or maintenance work is started c Block machine in...

Page 8: ...lso be used to fasten the machine on a pallet or during transport j Always drive backwards when driving up to a ramp or grade and forwards when driving of the ramp k Chock wheels for transport and keep control handle in neutral position l Don t leave the machine unsecured on jobsites m Park the machine always on a flat horizontal and levelled surface n Remove the abrasive from the machine before t...

Page 9: ...ar a dust mask class FFP3 or higher Hearing protection is obliged Safety glasses with lateral protection are obliged CE mark on this machine Wear protecting gloves Safety shoes obliged Consult the manual before operating the machine Name address and CE mark The machine type The net weight of the machine in kilogram The year of manufacture The serial number of the machine Email address Website Tele...

Page 10: ...th the current legal regulations and directives in force this applies to the protective earth conductor in particular in order to ensure that all safety devices are functioning and to eliminate possible damage to electrical components 4 2 Checkpoints of machine Safety functions and operating functions must work correct Check all screws and other fasteners for tightness No loose bolts and or nuts a...

Page 11: ...l working hours performed by the blastwheel Useful for maintaining a proper maintenance schedule 10 Emergency shutdown button Red mushroom shaped emergency shutdown push button this button cuts off all power to the machine Turn to unlock After use of the emergency button all functions have to be re started manually 11 Main power switch The main power switch is located on the control box It has to ...

Page 12: ...et button 5 Blast motor ON OFF Pressing the button below Blast motor switches the blastwheel motor on The button will turn into green when the motor has reached the nominal rotation speed Pressing the button again will stop the blastwheel motor and the button will turn blue 6 Settings This button will take you to the Settings menu 7 Work Lights ON OFF This slider button will turn the work lights o...

Page 13: ...Instructions or Service manual on the touchscreen 19 In Outputs Opens the In Outputs menu 20 Main Back to main menu 21 Alarm History Opens Alarm history menu 22 Active Alarms Opens Active alarms Error warning menu 23 Screen Dimmer Adjust brightness of the touch screen 24 Clock Adjust the time and date 25 Metric Imperial Indications in Metric or Imperial 24 25 15 16 17 18 19 20 21 22 23 ...

Page 14: ...el and all other rotating parts have come to a complete standstill before moving the machine around 4 6 Manual moving of the machine Driving without connected drive motor When the traction wheel is not connected to the drive motor you can tilt the complete drive unit downwards by pressing down on the handgrip of the drive unit This will lift the blasthouse off the ground and makes it easier to mov...

Page 15: ...imum speed The FORWARD button is used to drive forward press and hold the button to do so WARNING Do not drive forward while blasting This function is only used for maneuvering without blasting Make sure the dust hose and electrical cable are out the way when driving forward Set the drive speed knob to the lowest possible setting approximately 0 5 Open the wheel guard Insert the quick release pin ...

Page 16: ...r The valve is hand operated by the abrasive control lever This lever is located on the control box and can be adjusted so that any quantity of abrasive can be fed to the blastwheel Optimum blast cleaning power is reached when the ammeter indicates the operating current It is not permitted to blast with a higher current value 4 11 Separator The abrasive separator is mounted to the end of the rebou...

Page 17: ...tionability of the machine The adjustment is done using the 4 setting screws one each at the rear wheels and one at the front drive wheel bracket below the control box The height of the brush seals should be maximum 1 mm above the surface Adjustment is effected through slotted holes If the length of the brushes is due to wear less than 5mm or they are extremely deformed the brushes have to be repl...

Page 18: ...still of all drives Open the control box of the machine Set the inverter switch to the opposite position Close the control box and check the turning direction of the motor again 5 3 Switching the machine on Before switching on the blast machine switch the dust collector on The dustcollector is needed to vacuum off all the created dust and helps to cool the blast machine Press the green push button...

Page 19: ...ing speed can be found out by observing the blasted surface and varying the speed during the blast cleaning process Slight profiling on concrete requires a higher speed than coarse profiling 6 10 Blasting on steel requires a very low advancing speed 0 2 Check the separator tray every 3 hours for foreign matter and large contaminants 5 5 Switching off the machine Close the abrasive valve Press the ...

Page 20: ...rtant factor to obtain an optimum blast pattern Each control cage has a lateral window The position of the window determines where the abrasive is fed onto the blast wheel blades and where it hits the surface to be treated Different types and hardness of surfaces 5 7 Adjusting the blast pattern a Move the blast head of the blast machine onto a 5 8 mm thick steel plate and blast for 45 seconds at f...

Page 21: ... wheel cover when the machine is in operation Hotspot is too far to LH side Hotspot perfect Hotspot too far to RH side Adjust the Control Cage in CounterClockWise direction to get the hotspot perfect Adjust the Control Cage in ClockWise direction to get the hotspot perfect ...

Page 22: ...r Check the separator tray the hopper the feed spout and blast wheel unit for foreign matter and large contaminants Daily and prior to starting work Check that all safety devices working adequate Check the feed spout magnet and brush sealing Check the blastwheel control cage and liners Check the electric connections for sediments of dirt or foreign bodies Check the electric motors for dirt and oth...

Page 23: ...ts drives secure the machine against unintentional switching on Put the machine to its safety off position The machine is in a safe condition when it cannot generate any hazard Further is advised Clean the machine every day with air and non aggressive materials Never use a high pressure water cleaner to clean the machine Store the cleaned and dry machine in a dry and humid free room Protect the el...

Page 24: ...l the blastwheel coverplate is released from the blasthousing Block the blastwheel 7 and remove the central fixing bolt 6 Take the blastwheel 7 out of the housing and check the hub 8 for wear Use a new central fixing bolt when mounting a new blastwheel Place the blastwheel 7 on the hub 8 and tighten the central fixing bolt 6 Fix the blastwheel cover plate 5 with 4 nuts and place the control cage s...

Page 25: ...t the bottom of the housing To mount the liners keep on the following sequence Prior to mounting the liners check all threads for contaminants and clean them if necessary First place the left and right plenum liners 4 and fix them with the nuts Place the side liners 3 inside the housing The sideliners may stick out the body for max 1mm Tighten the nuts Place the top liner 1 in the housing and make...

Page 26: ...drives have to be checked every 3 months 6 4 V belt mounting Reduce the distance between the driving motor and the bearing to release the tension of the V belt drive Carefully put the V belts in the grooves of the V belt pulley by hand and without using the force Increase the distance between the driving motor and the bearing to stretch the V belts as following described Fix the required driving g...

Page 27: ...mm between the chain wheels Fitting the chain Before mounting the chain it must be degreased to prevent any abrasive or abrasive particles from adhering The chain is supplied as a chain string and has to be prepared during mounting This is done as follows Place the chain on the chain wheels so that the links lie in tow adjacent gaps between the teeth Now close the chain using the coupling link Wit...

Page 28: ...ing of smooth concrete or natural stone removes coatings with a thickness of 1 3 mm cleaning of steel surfaces Media nr 5 Abrasive S460 This media is used to create a coarse profile or to increase the work speed in the case of surfaces hard to treat removes sediments on concrete prior to coating removes thick paint coatings or rust from steel surfaces bridges tanks etc removes flexible coatings on...

Page 29: ...ed is too high Clean wire mesh top up abrasive if necessary Abrasive is heavily contaminated check the dust collection system Check and clean blocked feed spout or magnetic valve Worn blast wheel or control cage replace tune up kit if necessary Check the adjustment of the magnetic valve Close the magnetic valve and stop the blast wheel motor Start the blast process again and slowly open the valve ...

Page 30: ...ion switch has triggered Check and switch on again Check the mains power supply Blast wheel motor switches off during operation Safety fuse or fault current breaker has triggered Connection cable is defective Cables connecting the units travel motor etc are defective Motor protection switches have triggered Have the fault checked by an electrician Replace the cable Replace the cable s Have the fau...

Page 31: ...ive relais CHECK Is the supply cable plugged in the wall socket generator Is the supply cable plugged in the socket of the BDC and is the BDC switched on see manual of BDC Is the main switch turned on Check if the EM stop button is pushed in Check circuit breakers Check main Relais Is General failure LED on Check failure LED on softstarter If the LED is blinking count the amount of blinks Is contr...

Page 32: ... but should be disposed of at a suitable proper collection system e g via your communal disposal location This way the materials can be re used in an environmentally responsible manner Despite the fact that this guide is made with care Blastrac takes no liability for errors in the manual and the possible consequences We are naturally very interested in your findings and additions No part of this p...

Page 33: ...rent tools or accessories poor maintenance etc will give different values at all time and could increase the exposure level over the total working period The declared vibration and noise emission levels represent the main applications of the machine The values may be measurements from a representative sample of technically comparable machinery The values may be used for a preliminary assessment of...

Page 34: ... info blastrac de WWW BLASTRAC DE BLASTRAC UKRAINE SALES SERVICE CENTRE Nezalezhnosti 14 of 21 07400 Brovary Tel 38 0 44 222 51 28 Fax 38 0 44 277 98 29 Email info blastrac com ua WWW BLASTRAC COM UA BLASTRAC SPAIN SALES SERVICE CENTRE Calle del Estío 9 E 28500 Arganda del Rey Madrid Tel 34 91 660 10 65 Fax 34 91 672 72 11 Email info blastrac es WWW BLASTRAC ES BLASTRAC UNITED KINGDOM SALES SERVIC...