Blaze King PEGASUS 9703, Owner'S Installation And Operation Manual

Page 1: ...other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and servi...

Page 2: ... insurance Since some insurance carriers require notification of an appliance installation we recommend you contact your insurance agent We want your Blaze King to give you a lifetime of trouble free operation We have made every effort to make these installation and operating instructions as complete as possible If you have any questions that have not been answered here contact your BLAZE KING dea...

Page 3: ...AL GROUNDING INSTRUCTIONS 9 CAUTION 9 PLANNING YOUR STOVE PLACEMENT 10 Z 9723 INSERT KIT 11 AIR SHUTTER ADJUSTMENT 15 OAK LOG INSTALLATION AND POSITIONING 15 GAS CONNECTIONS 16 CLEARANCE DIAGRAM 16 FLUE VENTING 17 ORIFICE SIZING TABLE 17 BURNER CONVERSION INSTRUCTIONS 18 PILOT CONVERSION 19 WIRING DIAGRAMS 20 LIGHTING PREPARATION 20 LIGHTING INSTRUCTIONS 21 PARTS LIST 22 TABLE OF CONTENTS ...

Page 4: ... 49 Front 33 Back 63 Front 52 Back Unit Factory Equipped For 0 610m 0 2000 ft Minimum Input BTU hr 25 000 20 500 Manifold Pressure in w c kPa 3 5 0 87 11 0 2 74 Manifold Pressure Lo Setting in w c kPa 1 3 0 42 2 7 0 67 Minimum Inlet Pressure in w c kPa 4 5 1 12 12 2 3 04 Maximum Inlet Pressure in w c kPa 10 5 2 62 13 0 3 24 Shipping Weights Dimensions Freestanding Fire Box Only Shroud Width 31 5 2...

Page 5: ... the controls Severe burns may be result when touching the door or glass the front sides or top of the appliance Train children to stay away from the appliance and never leave children unattended in the room when the appliance is in operation SMOKE DETECTORS and CARBON MONOXIDE DETECTORS CO DETECTORS Install at least one smoke detector on each floor of your home to ensure your safety It should be ...

Page 6: ...price but does not cover any charges relating to labor This portion of the warranty coverage is not transferable and applies only to the original purchaser How to Get Service If this product requires repair or replacement due to defects in material or craftsmanship during the first five years of ownership contact your Blaze King dealer and explain the nature of the problem If the dealer is unable ...

Page 7: ... Use a soft damp preferably cotton cloth to apply the cleaner and a soft dry cloth to dry the glass Most paper towels and synthetic materials are abrasive to ceramic glass and should be avoided WHITE OFF by Rutland has been tested and shown to be effective in removing ugly mineral deposits from ceramic glass NOTE This is a problem beyond BLAZE KING S control and is not covered under warranty Legal...

Page 8: ...ner 2 in Alcove Minimum 50 in Minimum Height 60 in Maximum Depth 30 in Minimum Mantel Height 27 Above the top of unit 15 Floor protection required if unit is not on a 6 elevated Hearth insert only For more details see Instruction Manual Electrical Rating 115 Volts 1 Amp 60 Hz DANGER Risk of electrical shock Disconnect power before servicing unit Do not route power cord beneath heater Manufactured ...

Page 9: ...the manual gas valve to the appliance before shutting off the electrical supply Due to high temperatures the appliance should be located out of traffic and away from furniture and draperies Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition Young children should be carefully supervised when they are in the same...

Page 10: ...floor protector may be used for aesthetics but is not required The freestanding 9703 units may be installed directly onto carpet vinyl or any other flooring WARNING ONLY PERSONS LICENSED TO WORK WITH GAS PIPING MAY MAKE THE NECESSARY GAS CONNECTION TO THIS APPLIANCE YOU ARE NOW READY TO HOOK UP THE GAS SUPPLY BE SURE GAS PLUMBING INSTRUCTIONS AND ALL PROVINCIAL AND LOCAL CODES ARE CAREFULLY FOLLOW...

Page 11: ...sday July 05 2007 Revision Date March 6 2006 MAIN SHROUD FIG 27 WIRE SUPPORT BRACKET FIG 29 OUTER TOP FIG 28 VALVE BRACKET Z9723 9703 PEGASUS INSERT KIT CONTENTS LOWER LEFT AND RIGHT SHROUD FIG 26 FASTENERS FIG 30 COVER PLATES TOP TRIM ...

Page 12: ...N FIG 32 ATTACH OUTER TOP TO MAIN SHROUD FIG 35 Z9723 9703 PEGASUS INSERT KIT ASSEMBLY 4 Screws WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury ATTACH LOWER LEFT AND RIGHT SHROUDS FIG 33 ATTACH LEFT AND RIGHT COVER PLATES FIG 34 ...

Page 13: ... and towards the firebox 10 Line up the three holes on the valve side with the holes in the bracket and secure with the three machine screws previously removed 11 Locate two oblong screw holes on top of the right lower shroud The insert valve bracket will mount under here 12 Position the valve bracket just behind the right lower shroud The small support leg on the bracket should be facing up and t...

Page 14: ...you can obtain the appropriate length at your local hardware store You can also purchase a Hearth Ext Kit from your Dealer WARNING INSERT IS FRONT HEAVY USE CAUTION WHEN INSTALLING TWO PEOPLE ARE RECOMMENDED TO PERFORM THIS TASK 22 Connect the 1 2 flex gas supply line to the valve NOTE The 9703 fire box comes with a wall Thermostat The leads should be hooked up to the terminals on the valve labele...

Page 15: ... not rise above the burner plate Thermopile Pilot Proper Flame Pattern A REAR LOG This larger log should be placed in the back of the stove close to the far back wall The flat side should rest flush against the flat part of the back bracket with the rough textured side of the log pointing towards you B FRONT LOG This smaller log fits in the right and left side brackets closest to you The flat port...

Page 16: ...CTOR CHECK FOR GAS LEAKS WITH SOAP AND WATER SOLUTION 1 2 INCH FLEX OR RIGID PIPING MAY BE USED TO CONNECT THE GAS SUPPLY TO THE UNIT DEPENDING ON STATE PROVINCIAL AND LOCAL CODES GAS SUPPLY PRESSURE NATURAL GAS 7 inch w c recommended 5 5 min 10 5 max 1 2 Flex connector or rigid pipe GAS CONNECTION 9703 FREE STANDING 30 9703 FREESTANDING INSERT CLEARANCE DIAGRAMS 9703 FREE STANDING 18 5 1 4 8 20 M...

Page 17: ...oud cannot touch combustibles 27 Top of unit to mantle Apron Distance to floor DF Distance of protection DP Distance From Apron To Floor DF Floor Protection Must Extend Out From Apron DP 0 15 1 13 2 10 3 7 4 5 5 2 6 0 R 2 2 R 1 1 Note If distance to floor is less than 2 the R value must be greater or equal to 2 2 If distance to the floor is greater than 2 an R vlaue of 1 21 is sufficient for the 6...

Page 18: ...ble codes and requirements of the authorities having jurisdiction If the information in these instructions are not followed exactly a fire explosion or production of carbon monoxide may result causing property damage personal injury or loss of life The qualified service agency is responsible for the proper installation of this kit The installation is not proper and complete until the operation of ...

Page 19: ... appropriate range If regulator is not properly set replace it Stick conversion marking on the panel inside the right door just above the valve Fill out conversion information on label inside of the left door on unit ADJUST PILOT AS NECCESARY SEE ILLUSTRATION ABOVE FOR PROPER SIZE AND LOOK OF PILOT LIGHT OUTLET PRESSURE TAP INLET PRESSURE TAP TH TP TH TP LO H I VENT OUT IN ON OFF P I T O L PILOT A...

Page 20: ...GAS SUPPLIER CALL THE FIRE DEPARTMENT C Never use tools to turn or push any control knobs or switches If any controls on your appliance knobs switches buttons dials fail to move or operate properly do not force them Excessive force or the use of tools on these controls may damage them and could result in a fire or explosion If you have a problem do not try to repair it Call a qualified service tec...

Page 21: ...technician or gas supplier 8 Turn the gas control knob counter clockwise to ON Turn on all electric power to the appliance Set the thermostat to desired setting or if you are not using the thermostat switch the Stove On Off Switch to the on position NOTE IF THERMOSTAT IS TO BE USED THE STOVE ON OFF SWITCH SHOULD BE IN THE OFF POSITION IF SWITCH IS LEFT ON THE STOVE WILL CONTINUE TO RUN AND THE THE...

Page 22: ...om frame of door 6 Remove channel tape from around 3 pieces glass 7 Remove gold door from work area and completely clean all debris to prevent gold door from being scratched 8 Place new glass flat and allow approx 1 8 space between outside pieces and center 9 Starting at a corner and using channel tape 5 8 peel backing off of tape and in small sections at a time wrap around the outer edges of glas...