Block ECONOMY SMART, Manual

Page 1: ... ECONOMY SMART with IO LINK PC 0724 800 0I1 PM 0724 400 0I1 BLOCK Transformatoren Elektronik GmbH Max Planck Strasse 36 46 27283 Verden Germany Tel 49 0 4231 678 0 Fax 49 0 4231 678 177 info block eu block eu ...

Page 2: ...and Signaling 9 3 Initialization 10 3 1 Operating Statuses 10 3 1 1 Activation delay 10 3 1 2 ON OFF and RESET buttons 11 3 2 Charging Capacitive Loads 11 3 3 Communication 12 4 Process Data and Parameters 13 4 1 Process Data 13 4 1 1 PC 0724 800 OI1 13 4 1 2 PM 0724 400 OI1 16 4 2 Acyclic IO LINK I O Data 19 4 3 Acyclic I O Data of the Circuit Breaker 20 4 3 1 PC 0724 800 OI1 20 4 3 2 PM 0724 400...

Page 3: ...pecific documentation pertinent to the respective task in particular the safety instructions and warnings contained therein Qualified personnel can as a result of their training and experience help to ensure that the use of the described product meets all safety requirements as well as applicable regulations provisions standards and laws 1 3 Intended Use This device is designed for installation wi...

Page 4: ...individually adjusted with a current selector switch accessible from the front or via the IO LINK interface The outputs are activated in a time delayed and load dependent manner in order to reduce peak inrush currents If the rated current is exceeded the output is automatically switched off after a defined tripping time and this can be switched on again after a short waiting time thermal release v...

Page 5: ... 1 System Design Up to eight channels from the breaker can be used to connect loads and lines to protect them from overload and short circuits Figure 2 shows an example structure Always ensure that there is a separate GND line between the load and the power supply Figure 2 System Design Note Deviations in the wiring can destroy the modules The IO LINK cable must not exceed a maximum length of 20 m...

Page 6: ... Tripping Characteristic The tripping time depends on the level of overcurrent In the case of a short circuit the de fective circuit will be shut down reliably within a few milliseconds The level of the short cir cuit current depends on the current limiting of the feeding power supply as well as the line resistance A characteristic describes this behavior in Figure 3 Figure 3 Tripping characterist...

Page 7: ...RT with IO LINK BLOCK Transformatoren Elektronik GmbH Max Planck Straße 36 46 27283 Verden Germany 16 2 2019 Sch Subject to technical changes 6 Figure 4 Dimensions and assembly 2 3 Dimensions The dimensions for the circuit breakers can be found in Figure 4 ...

Page 8: ...lace it on the pro file rail Note that the device slides downward as far as it will go Once the device is sitting on the profile rail press the underside against the mounting rail until it engages with the catch on the profile rail followed by an audible click As a further check gently shake the device to ensure it is properly locked in place To remove the device you only need an ordinary tool lik...

Page 9: ... Transformatoren Elektronik GmbH Max Planck Straße 36 46 27283 Verden Germany 16 2 2019 Sch Subject to technical changes 8 To ensure cooling through natural convection it is important to think about distances from any nearby equipment Figure 6 Convection cooling and distances ...

Page 10: ...nnections and Signaling Figure 7 Overview of Connections and Signaling No Function Note 1 Current selector switch cover Can be closed using a seal 2 Input and output terminals for power supply input 0 75 6 mm 20 10 AWG output 0 2 2 5 mm 24 12 AWG 3 Load output terminals 0 2 2 5 mm 24 12 AWG 4 Current selector 1 10 A 5 Button incl status indicator See Chapter 3 1 6 IO LINK interface 0 2 2 5 mm 24 1...

Page 11: ...he circuit breaker has one LED button for each channel to indicate the operating status The color codes for the operating statuses can be found in Table 1 below Table 1 Operating statuses 3 1 1 Activation delay The outputs are activated sequentially once a minimum input voltage is reached activation threshold All channels are activated in a load dependent manner in order to reduce inrush current p...

Page 12: ... once the button is pressed button light is permanently red Pressing the button again switches the output on once again Button light is permanently green 3 2 Charging Capacitive Loads The electronic circuit breaker allows capacitive loads that are particularly high to be switched on The following capacities determined experimentally serve as guide values Table 2 Line cross section 0 75 mm Line len...

Page 13: ...23 3 10 70 73 3 46 6 20 20 73 63 3 56 6 50 40 100 91 5 91 5 64 8 All capacities were determined experimentally under nominal load The specifications are guide values the potential line capacities depend on the installation circumstances The power supply must be capable of supplying the required current without the output voltage dropping below 18V 3 3 Communication The PC 0724 800 0I1 and PM 0724 ...

Page 14: ...of the PC 0724 800 OI1 is exchanged with the IO LINK Master in a cycle of 2 ms with 230400 baud The process data consists of a total of 13 bytes The coding of the individual bytes can be found in Tables 5 16 Table 5 Collective Message process data Byte 1 MSB LSB Description Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 00 Collective Message Off 0 0 0 0 0 0 0 1 01 Collective Message Tripped 0 0 0...

Page 15: ...Current Channel 2 Unsigned Integer 8 Table 9 Current Channel 3 process data Byte 6 Description Data Type 11 Current Channel 3 Unsigned Integer 8 Table 10 Current Channel 4 process data Byte 7 Description Data Type 12 Current Channel 4 Unsigned Integer 8 Table 11 Current Channel 5 process data Byte 8 Description Data Type 13 Current Channel 5 Unsigned Integer 8 Table 12 Current Channel 6 process da...

Page 16: ...l 8 process data Byte 11 Description Data Type 16 Current Channel 8 Unsigned Integer 8 Table 15 Over Current process data Byte 12 MSB LSB Description Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 17 Over Current Channel 1 0 0 0 0 0 0 0 1 18 Over Current Channel 2 0 0 0 0 0 0 1 0 19 Over Current Channel 3 0 0 0 0 0 1 0 0 20 Over Current Channel 4 0 0 0 0 1 0 0 0 21 Over Current Channel 5 0 0 0 1 ...

Page 17: ...el 7 0 1 0 0 0 0 0 0 32 Tripped Channel 8 1 0 0 0 0 0 0 0 4 1 2 PM 0724 400 OI1 The process data of the PM 0724 400 OI1 is exchanged with the IO LINK Master in a cycle of 2 ms with 230400 baud The process data consists of a total of 9 bytes The coding of the individual bytes can be found in Tables 17 24 Table 17 Collective Message process data Byte 1 MSB LSB Description Bit 7 Bit 6 Bit 5 Bit 4 Bit...

Page 18: ...Type 08 Input Voltage Unsigned Integer 16 Table 19 Current Channel 1 process data Byte 4 Description Data Type 09 Current Channel 1 Unsigned Integer 8 Table 20 Current Channel 2 process data Byte 5 Description Data Type 10 Current Channel 2 Unsigned Integer 8 Table 21 Current Channel 3 process data Byte 6 Description Data Type 11 Current Channel 3 Unsigned Integer 8 Table 22 Current Channel 4 proc...

Page 19: ...it 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 17 Over Current Channel 1 0 0 0 0 0 0 0 1 18 Over Current Channel 2 0 0 0 0 0 0 1 0 19 Over Current Channel 3 0 0 0 0 0 1 0 0 20 Over Current Channel 4 0 0 0 0 1 0 0 0 Table 24 Tripped Channel process data Byte 9 MSB LSB Description Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 21 Tripped Channel 1 0 0 0 0 0 0 0 1 22 Tripped Channel 2 0 0 0 0 0 0 1 0 23 T...

Page 20: ...IO LINK Interface and System Specification V1 1 2 18 Product Name String RO IO LINK Interface and System Specification V1 1 2 19 Product ID String RO IO LINK Interface and System Specification V1 1 2 20 Product Text String RO IO LINK Interface and System Specification V1 1 2 21 Product Serial Number String RO IO LINK Interface and System Specification V1 1 2 22 Hardware Revision String RO IO LINK ...

Page 21: ...t RO Device Name 70 eBreaker RC_Status 1 8 8 Bit RO Check bit for the setting of the cur rent 71 eBreaker Reset Trip Counter 1 8 8 Bit WO Reset the trip counter 72 Number of Channels 8 Bit RO Number of Chan nels 73 Threshold Critical Input Voltage Max 16 Bit RW Threshold UIn Max 74 Threshold Critical Input Voltage Min 16 Bit RW Threshold UIn Min 75 Events PD0 7 8 Bit RW Events 81 88 eBreaker Trip ...

Page 22: ...me 70 eBreaker RC_Status 1 4 8 Bit RO Check bit for the current 71 eBreaker Reset Trip Counter 1 4 8 Bit WO Reset the trip counter 72 Number of Channels 8 Bit RO Number of Chan nels 73 Threshold Critical Input Voltage Max 16 Bit RW Threshold UIn Max 74 Threshold Critical Input Voltage Min 16 Bit RW Threshold UIn Min 75 Events PD0 7 8 Bit RW Events 81 84 eBreaker Trip Counter 8 Bit RO Trip Counter ...

Page 23: ... On Switched on 3 Tripped Tripped 6 Current 90 Nominal Current 90 Nominal 14 Current 100 Nominal Current 100 Nominal 18 Tripped Hardware Error Hardware Error 20 Tripped Thermal release Thermal release 50 Switched Off Local Switched off locally 4 3 4 Coding of the Circuit Breaker Currents The coding for the tripping currents of the PC 0724 800 OI1 Index 310 318 and PM 0724 400 OI1 Index 310 313 is ...

Page 24: ...traße 36 46 27283 Verden Germany 16 2 2019 Sch Subject to technical changes 23 4 3 5 Coding of the Circuit Breaker Type The coding for the type of the PC 0724 800 OI1 Index 69 and PM 0724 400 OI1 Index 69 is shown in Table 30 Table 30 eBreaker Type Dec Value Name Comments 0 N A 47919 PC 0724 800 0I1 43822 PM 0724 400 0I1 ...

Page 25: ... Commands Dec Value Name Comments 111 OFF Channel 1 Off 121 ON Channel 1 On 131 RESET Channel 1 Reset 211 OFF Channel 2 Off 221 ON Channel 2 On 231 RESET Channel 2 Reset 311 OFF Channel 3 Off 321 ON Channel 3 On 331 RESET Channel 3 Reset 411 OFF Channel 4 Off 421 ON Channel 4 On 431 RESET Channel 4 Reset 51 OFF Channel 5 Off 52 ON Channel 5 On 53 RESET Channel 5 Reset 61 OFF Channel 6 Off 62 ON Ch...

Page 26: ...n of the PC 0724 800 OI1 Index 81 88 and PM 0724 400 OI1 Index 81 84 for the trip counter is shown in Table 32 Table 32 eBreaker Trip Counter Dec Value Functions Comments 11 RESET Channel 1 Reset Trip Counter 21 RESET Channel 2 Reset Trip Counter 31 RESET Channel 3 Reset Trip Counter 41 RESET Channel 4 Reset Trip Counter 5 RESET Channel 5 Reset Trip Counter 6 RESET Channel 6 Reset Trip Counter 7 R...