Blue Seal E603, Installation And Operation Manual

Page 1: ...E603 E604 ELECTRIC FRYERS 16191 21 Installation and Operation Manual ...

Page 2: ...Spares tel 1800 337 963 Customer Service tel 1800 335 315 fax 1800 350 281 CANADA Serve Canada Web www servecanada com E Mail info servecanada com Sales tel 800 551 8795 Toll Free Service tel 800 263 1455 Toll Free NEW ZEALAND Moffat Limited Web www moffat co nz E Mail sales moffat co nz Main Office tel 0800 663328 UNITED KINGDOM Blue Seal Web www blue seal co uk E Mail sales blue seal co uk Sales...

Page 3: ...INSTALLATION 6 COMMISSIONING 7 CONTROLS FUNCTIONS 8 OPERATION 11 Care of Frying Fats and Oils 13 Cooking Problems 14 CLEANING 17 CIRCUIT SCHEMATIC 19 PARTS LIST 20 BLUE SEAL DEEP FRYER Date Purchased Serial No Dealer Service Agent ...

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Page 5: ...tion book carefully and follow the directions given The time taken will be well spent If you are unsure of any aspect of the installation instructions or performance of your appliance contact your BLUE SEAL dealer promptly In many cases a phone call could answer your question THE OPERATOR MUST TAKE GREAT CARE TO USE THE EQUIPMENT SAFELY TO GUARD AGAINST RISK OF FIRE AND INJURY THE APPLIANCE MUST N...

Page 6: ...d parts for damage Report any damage immediately to carrier and distributor Report any deficiencies to distributor who supplied appliance Check available electrical supply is correct to as shown on rating plate located on inside of access door Remove fryer from the pallet and ensure all packaging has been removed Carefully place fryer onto its back and fit the adjustable legs to the fryer and secu...

Page 7: ...h the compression type gland provided on rear of main electrical switchgear panel 5 Connect mains supply to L1 L2 and L3 fuse carrier connections for 3 phases 6 Connect neutral and earth conductors to neutral stud and earth stud respectively 7 For all connections ensure that conductors are secure and appropriately terminated 8 Tighten cable gland to secure against tension on cable NOTE This applia...

Page 8: ...filling the tank always check that the drain valve s behind the access door is are closed A locking slide is provided on these valves and this should always be locked in position during use 3 Ensure that the elements are swung down into the tank s CORRECT LEVEL FOR FRYING MEDIUM WHEN AT FRYING TEMPERATURE INDICATES CORRECT FRYING MEDIUM LEVEL WHEN COLD THE OPERATOR MUST TAKE GREAT CARE TO USE THE ...

Page 9: ...ank until it reaches the FILL LEVEL mark The E603 E604 fryers will hold 23 to 25kgs of shortening per tank NOTE When pre melting shortening only heat the shortening until it is just liquefied Do not bring the shortening up to high temperature as handling of hot shortening is dangerous If pre melting of shortening is not possible carefully cut the shortening into small pieces and pack below all aro...

Page 10: ...e the shortening in contact with the tank to overheat resulting in premature oil breakdown Never allow the shortening to smoke while melting as this indicates that the temperature is too high If the shortening starts smoking increase the Off intervals of the elements When MELT is selected the elements are cycled ON and OFF to provide controlled low heat for melting solid fat shortening Set thermos...

Page 11: ... to the correct temperature for the particular food and no higher and carefully lower the food into it Turn the fryer to a lower temperature when there is no food being cooked Any frying medium will break down faster if held for long periods at high temperature without frying food Lower food gradually into the hot frying medium using a wire mesh basket until all pieces are submerged Avoid overload...

Page 12: ...its crisp and flavoursome best Serve them within one or two minutes after taking them from the fryer The above chart is intended as a guide and should be marked with your preferred temperature and times should your operating experience prove these to be inadequate FRYING TEMPERATURE CHART Temperature Minutes CHICKEN Small Pieces 175 185 8 10 Large Pieces 160 170 14 16 CHOPS CUTLETS 165 175 5 8 FIS...

Page 13: ... the frying medium This means the rate at which fresh medium is added to the old medium in the tank Don t salt the food before cooking Salt accelerates breakdown when in contact with the cooking medium Filter the medium daily or more often if necessary to remove crumbs and other sediment in the tank Don t leave any trace of detergent or cleaner after cleaning the fryer Rinse and dry the tank thoro...

Page 14: ...e with a thermometer Frying oil broken down Check amount of fresh oil added to fryer to be sure turnover is adequate Using wrong cooking oil Some oils form gums when used in a deep fryer e g safflower oil Greasy Foods Frying temperatures too low Increase temperature and check thermostat setting Inadequate food preparation Be sure foods especially potatoes are cured correctly Excessive amount of br...

Page 15: ...oint Oil Breakdown Inadequate frying oil turnover Adjust procedures to allow more food to be fried Overheating of oil Check setting of thermostat and check temperature with a thermometer Contamination Filter or strain oil daily Poor cleaning procedures Clean fryer each day or at least once a week and rinse thoroughly before use Presence of copper or brass in fryer utensils Do not allow any copper ...

Page 16: ...more rapid turnover or increase quantity of food fried in fryer Cooking high sugar foods Potatoes at the end of each season are higher in sugar and will darken quicker and colour the oil Excess Oil Use Too much oil is being absorbed by food being fried Check setting of thermostat and check temperature with a thermometer Cooking temperature too low Increase frying temperature Not draining after coo...

Page 17: ...e end of each shift if the frying schedule is heavy the frying medium should be drained and filtered into a receptacle Always filter the fryer when the cool zone under the elements is hot and liquid A cold fryer heated up won t drain because the frying medium in this zone will remain hard if using solid fat oils Ensure the fryers power is turned off at the wall To drain position a suitable contain...

Page 18: ...4 Clean the fryer baskets at the same time by immersing them in the cleaning solution Allow fryer to soak for 5 10 minutes or as directed on cleaner instructions Remove baskets and turn Off main burners 5 Scrub the baskets and fryer tank with a stiff nylon bristle brush to remove any remaining deposits DO NOT use a wire brush to clean the tank as this will scratch the sides of the tank 6 Empty fry...

Page 19: ...NO HEATING SAFETY CONTACTOR E L1 L2 L3 CONTACTOR ENERGY REGULATOR COOK MELT OVERTEMP CUTOUT THERMOSTAT SELECTOR SWITCH POWER COOK MELT 3 X ELEMENTS P1 4 2 N 32A MAIN FUSES MELT CYCLE 5666W EACH 11 2 1 1 A1 A2 12 1 2 3 4 5 6 3 5 6 4 2 2 1 4 3 6 5 A2 A1 ...

Page 20: ...pe F1 NS Gg 015300 Element 240V 5666W 014815 Element Microswitch 014858 Spring 231739 Contactor 011982 Thermostat 015562 Knob 025358 Toggle Switch 013528 Pilot Light 024018 Over Temp Cut Out 016319 Pre set Regulator 021966 Basket Small 019390 Drain Valve SA1660 Lid Assembly ...

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