Blue Seal Fast-Fri E43, Service Manual

Page 1: ...1 Blue Seal Evolution Series E43 E44 Electric Fryers Revision 1 Moffat Ltd January 2007 Service Manual Electric Fryers E43 E43E and E44 E44E ...

Page 2: ...Series E43 E44 Electric Fryers Revision 1 Moffat Ltd January 2007 ALL INSTALLATION AND SERVICE REPAIR WORK MUST BE CARRIED OUT BY QUALIFIED PERSONS ONLY WARNING MAKING ALTERATIONS MAY VOID WARRANTIES AND APPROVALS IMPORTANT ...

Page 3: ...ss and those special cases where these settings are required to change this manual gives a full explanation as to how and what effects will result Section Page Number 1 Specifications 1 2 Installation 5 3 Operation 9 3 1 Description of Controls 4 Cleaning and Maintenance 13 5 Trouble shooting Guide 15 5 1 Trouble shooting Chart 5 2 Fault Diagnosis 6 Service Procedures 21 6 1 Access 6 2 Replacement...

Page 4: ...4 Blue Seal Evolution Series E43 E44 Electric Fryers Revision 1 Moffat Ltd January 2007 ...

Page 5: ...1 Specifications Blue Seal Evolution Series E43 E44 Electric Fryers Revision 1 Moffat Ltd January 2007 LEGEND Electrical connection entry point Dimensions shown in millimetres External dimensions E43 E43E ...

Page 6: ...Specifications 2 Blue Seal Evolution Series E43 E44 Electric Fryers Revision 1 Moffat Ltd January 2007 External dimensions E44 E44E LEGEND Electrical connection entry point Dimensions shown in millimetres ...

Page 7: ... dimensions of tank width x length 365mm x 380mm 175mm x 380mm Useable depth of oil 95mm 95mm Tank capacity Model Power Supply Total Power Input Amps Voltage Type Frequency L1 L2 L3 E43 400 415 Vac 3 P N E 50 60 Hz 17 kW 23 6 23 6 23 6 E43E 400 415 Vac 3 P N E 50 60 Hz 17 kW 23 6 23 6 23 6 E44 400 415 Vac 3 P N E 50 60 Hz 17 kW 23 6 23 6 23 6 E44E 400 415 Vac 3 P N E 50 60 Hz 17 kW 23 6 23 6 23 6 ...

Page 8: ...damage immediately to the carrier and distributor Report any deficiencies to the distributor who supplied the appliance Check that the available electrical supply is correct to that shown on the rating plate located on the inside of the access door Check that the following parts have been supplied with the appliance E43 E43E E44 E44E Baskets 2 2 Sediment Trays 1 2 Lid 1 1 Adjustable Legs 4 4 Drain...

Page 9: ...ructions specified in the Operation section of the User manual Check the current draw and loading for the equipment Refer specification section for correct electrical requirements Check that all the connections are correct and that all cover panels have been re fitted Check that the unit functions in accordance with the operating instructions Ensure that the tank drain extension and this instructi...

Page 10: ...h resets the element Press to operate Turns power ON and OFF to the unit White LED Indicator illuminates Green when switched ON Neon Indicator White Neon Indicator Orange Temperature Cut Out Reset Switches Located Behind Main Access Door Electronic Controller See description of Electronic Controller overleaf Operating the reset switches resets the elements One switch for each element Press to oper...

Page 11: ...r each cleaning To keep your fryer clean and operating at peak efficiency follow the procedures below Draining and Cleaning Opening the Drain Valve a Lift the locking slide on valve handle to release valve b While holding the locking slide in the withdrawn position rotate the handle anticlockwise to open the valve c When the valve is closed the locking slide will drop down over the locking valve t...

Page 12: ...t in the bag but frying medium will strain freely through bag the bag into the receptacle 9 When the tank has been drained use a ladle or small pan with a handle as a ladle and dip into the hot frying medium from the receptacle and pour vigorously around sides and bottom of the tank to wash out crumbs and particles adhering to them 10 Continue to dip and pour until all crumbs are washed down and i...

Page 13: ...cleaner residue Use a weaker solution of up to 1 part vinegar to 25 parts water if this proves unsuitable for the cleaner being used 7 Rinse the tank thoroughly with water drain and dry 8 Refill the tank with new filtered frying medium to the correct level as shown in the Operation section Filling the Tank s Stainless Steel Surfaces a With the tank s drained cleaned and dried as shown above clean ...

Page 14: ...eal Evolution Series E43 E44 Electric Fryers Revision 1 Moffat Ltd January 2007 ALL INSTALLATION AND SERVICE REPAIR WORK MUST BE CARRIED OUT BY QUALIFIED PERSONS ONLY WARNING Fault Possible Cause Remedy 5 1 Trouble shooting chart ...

Page 15: ...5 Trouble shooting 11 Blue Seal Evolution Series E43 E44 Electric Fryers Revision 1 Moffat Ltd January 2007 5 2 Fault Diagnosis 5 2 1 A a ...

Page 16: ...on 1 Moffat Ltd January 2007 ALL INSTALLATION AND SERVICE REPAIR WORK MUST BE CARRIED OUT BY QUALIFIED PERSONS ONLY ENSURE ELECTRICAL SUPPLY IS SWITCHED OFF BEFORE SERVICING WARNING Section Page Number 6 1 Access 22 6 1 1 6 2 Replacement 22 6 2 1 6 3 Adjustment Calibration 28 6 3 1 ...

Page 17: ...6 Service Procedures 13 Blue Seal Evolution Series E43 E44 Electric Fryers Revision 1 Moffat Ltd January 2007 6 1 1 Control panel 6 1 Access ...

Page 18: ...7 Accessories 14 Blue Seal Evolution Series E43 E44 Electric Fryers Revision 1 Moffat Ltd January 2007 ...

Page 19: ...PANEL RH 2 227512 FRYER SIDE PANEL LH 3 228792 SPLASHBACK E43 44 4 227441 BASKET HANGER 370mm 5 228761 LID 450 FRYER 6 227762 HOB FRONT WA BSEAL 7 230422 FRYER DOOR ASSEMBLY NO BADGE 227449 DOOR HANDLE 228846 DOOR OUTER 227453 DOOR INNER 227466 FRYER CATCH RECEIVER 228132 TUBE CLIP 228308 HINGE PIVOT WA 8 227960 BADGE BLUESEAL 9 228300 HINGE PLATE 228301 HINGE BUSH 8 1 1 E43 Main Assembly ...

Page 20: ... Item Part No Description 10 014612 ELEMENT 5666W 240V 11 018019 FRYER BASKET STANDARD 12 229419 SEDIMENT TRAY WA E43 229404 TIE WIRE 13 228247 SEDIMENT TRAY HANDLE E43 14 227856 MAGNETIC CATCH 02 10 201 10 15 018358 BALL VALVE 16 227852 LEG PLATE 17 227850 LEG 150mm FLUSH STUD 18 229674 REAR ROLLER ASSY 19 229671 LEG RING PLATE THREADED ...

Page 21: ...m Part No Description 20 014814 EYE BOLT M10 x 200 CW M10 NUT 21 014858 ELEMENT SPRING 22 229589 CAPILLARY PLATE ELECTRIC 23 229587 PIVOT CLAMP SINGLE 24 014812 SPRING PIVOT ROD 25 229596 PIVOT ROD 26 228564 MICROSWITCH LINK ARM 27 227975 ELEMENT PIVOT BUSH 28 228539 ELEMENT SWITCH CRANK 29 228544 CRANK MTG BRACKET 30 228563 MICROSWITCH ACTUATOR ARM ...

Page 22: ...ITCH KIT 33 228571 INDEX MARK MOULDING 34 229410 CONTROL PANEL WA E43 35 228922 NEON WHITE 36 227963 NEON ORANGE 4122000478 37 227389 KNOB BLUE SEAL 6mm 60 200 deg 38 015966 CONTACTOR 100C09VA10 39 024018 OVERTEMP THERMOSTAT 238 C 40 021965 LABEL RESET 41 013977 MICROSWITCH INSULATOR 42 024802 DOOR MICROSWITCH E32 G32 43 228375 ACTUATOR ON OFF RED YELLOW 44 228374 LOAD SWITCH ON OFF 32A 3 POLE 45 ...

Page 23: ... LH 3 228792 SPLASHBACK E43 44 4 227441 BASKET HANGER 370mm 5 228761 LID 450 FRYER 6 227762 HOB FRONT WA BSEAL 7 229530 CONTROL PANEL WA E43E GT45E 8 228707 FAST DIGITAL CONTROLLER KIT 230101 OVERLAY DIGITAL 3 BASKET BSEAL 9 230422 FRYER DOOR ASSEMBLY NO BADGE 227449 DOOR HANDLE 228846 DOOR OUTER 227453 DOOR INNER 227466 FRYER CATCH RECEIVER 228132 TUBE CLIP 228308 HINGE PIVOT WA 10 227960 BADGE B...

Page 24: ... Description 12 017717 PROBE ELECTRONIC 13 014612 ELEMENT 5666W 240V 14 018019 FRYER BASKET STANDARD 15 229419 SEDIMENT TRAY WA E43 229404 TIE WIRE 16 228247 SEDIMENT TRAY HANDLE E43 17 227856 MAGNETIC CATCH 02 10 201 10 18 018358 BALL VALVE 19 227852 LEG PLATE 20 227850 LEG 150mm FLUSH STUD 21 229674 REAR ROLLER ASSY 22 229671 LEG RING PLATE THREADED ...

Page 25: ...em Part No Description 23 014814 EYE BOLT M10 x 200 CW M10 NUT 24 014858 ELEMENT SPRING 25 229589 CAPILLARY PLATE ELECTRIC 26 229587 PIVOT CLAMP SINGLE 27 014812 SPRING PIVOT ROD 28 229596 PIVOT ROD 29 228564 MICROSWITCH LINK ARM 30 227975 ELEMENT PIVOT BUSH 31 228539 ELEMENT SWITCH CRANK 32 228544 CRANK MTG BRACKET 33 228563 MICROSWITCH ACTUATOR ARM ...

Page 26: ...10 35 024018 OVERTEMP THERMOSTAT 238 C 36 021965 LABEL RESET 37 013977 MICROSWITCH INSULATOR 38 024802 DOOR MICROSWITCH E32 G32 39 228660 TRANSFORMER WORKED 40 025948 TERMINAL BLOCK 6 WAY 41 229033 FUSEHOLDER 6 3x32mm 020109 GLASS FUSE 2AMP 250V 1 x 42 228375 ACTUATOR ON OFF RED YELLOW 43 228374 LOAD SWITCH ON OFF 32A 3 POLE 44 229582 NEUTRAL TERMINAL 45 020532 RELAY BASE 020256 RESET RELAY 24V AC...

Page 27: ... 1 227511 FRYER SIDE PANEL RH 2 227512 FRYER SIDE PANEL LH 3 228792 SPLASHBACK E43 44 4 227441 BASKET HANGER 370mm 5 228761 LID 450 FRYER 6 227762 HOB FRONT WA BSEAL 7 230422 FRYER DOOR ASSEMBLY NO BADGE 227449 DOOR HANDLE 228846 DOOR OUTER 227453 DOOR INNER 227466 FRYER CATCH RECEIVER 228132 TUBE CLIP 228308 HINGE PIVOT WA 8 227960 BADGE BLUESEAL 9 228300 HINGE PLATE 228301 HINGE BUSH ...

Page 28: ...em Part No Description 10 015299 ELEMENT 2833W 240V 11 018019 FRYER BASKET STANDARD 12 228240 SEDIMENT TRAY WA E44 229420 TIE WIRE SHORT 13 228245 SEDIMENT TRAY HANDLE E44 14 227856 MAGNETIC CATCH 02 10 201 10 15 019390 BALL VALVE 16 227852 LEG PLATE 17 227850 LEG 150mm FLUSH STUD 18 229674 REAR ROLLER ASSY 19 229671 LEG RING PLATE THREADED ...

Page 29: ...m Part No Description 20 014814 EYE BOLT M10 x 200 CW M10 NUT 21 014858 ELEMENT SPRING 22 229589 CAPILLARY PLATE ELECTRIC 23 229588 PIVOT CLAMP DOUBLE 24 014812 SPRING PIVOT ROD 25 229596 PIVOT ROD 26 228564 MICROSWITCH LINK ARM 27 227975 ELEMENT PIVOT BUSH 28 228539 ELEMENT SWITCH CRANK 29 228544 CRANK MTG BRACKET 30 228563 MICROSWITCH ACTUATOR ARM ...

Page 30: ...ITCH KIT 33 228571 INDEX MARK MOULDING 34 229411 CONTROL PANEL WA E44 35 228922 NEON WHITE 36 227963 NEON ORANGE 4122000478 37 227389 KNOB BLUE SEAL 6mm 60 200 deg 38 015966 CONTACTOR 100C09VA10 39 024018 OVERTEMP THERMOSTAT 238 C 40 013977 MICROSWITCH INSULATOR 41 024802 DOOR MICROSWITCH E32 G32 42 021965 LABEL RESET 43 228375 ACTUATOR ON OFF RED YELLOW 44 228374 LOAD SWITCH ON OFF 32A 3 POLE 45 ...

Page 31: ...ACK E43 44 4 227441 BASKET HANGER 370mm 5 228761 LID 450 FRYER 6 227762 HOB FRONT WA BSEAL 7 229533 CONTROL PANEL WA 8 228707 FAST DIGITAL CONTROLLER KIT 230101 OVERLAY DIGITAL 3 BASKET BSEAL 9 230422 FRYER DOOR ASSEMBLY NO BADGE 227449 DOOR HANDLE 228846 DOOR OUTER 227453 DOOR INNER 227466 FRYER CATCH RECEIVER 228132 TUBE CLIP 228308 HINGE PIVOT WA 10 227960 BADGE BLUESEAL 11 228300 HINGE PLATE 2...

Page 32: ... ELECTRONIC 13 015299 ELEMENT 2833W 240V 14 018019 FRYER BASKET STANDARD 15 228240 SEDIMENT TRAY WA E44 229420 TIE WIRE SHORT 16 228245 SEDIMENT TRAY HANDLE E44 17 227856 MAGNETIC CATCH 02 10 201 10 18 019390 BALL VALVE 19 227852 LEG PLATE 20 227850 LEG 150mm FLUSH STUD 21 229674 REAR ROLLER ASSY 22 229671 LEG RING PLATE THREADED 8 4 2 E44E Main Assembly ...

Page 33: ...em Part No Description 23 014814 EYE BOLT M10 x 200 CW M10 NUT 24 014858 ELEMENT SPRING 25 229589 CAPILLARY PLATE ELECTRIC 26 229588 PIVOT CLAMP DOUBLE 27 014812 SPRING PIVOT ROD 28 229596 PIVOT ROD 29 228564 MICROSWITCH LINK ARM 30 227975 ELEMENT PIVOT BUSH 31 228539 ELEMENT SWITCH CRANK 32 228544 CRANK MTG BRACKET 33 228563 MICROSWITCH ACTUATOR ARM ...

Page 34: ...10 35 021965 LABEL RESET 36 024018 OVERTEMP THERMOSTAT 238 C 37 013977 MICROSWITCH INSULATOR 38 024802 DOOR MICROSWITCH E32 G32 39 228660 TRANSFORMER WORKED 40 025948 TERMINAL BLOCK 6 WAY 41 229033 FUSEHOLDER 6 3x32mm 020109 GLASS FUSE 2AMP 250V 1 x 42 228375 ACTUATOR ON OFF RED YELLOW 43 228374 LOAD SWITCH ON OFF 32A 3 POLE 44 229582 NEUTRAL TERMINAL 45 020532 RELAY BASE 020256 RESET RELAY 24V AC...

Page 35: ...offat Ltd January 2007 9 1 E43 Single Tank Fryer MICROSWITCH GEAR TRAY OVERTEMP PANEL ELEMENTS THERMOSTAT PANEL SELECTOR SWITCH THERMOSTAT POWER HEAT OVERTEMP L1 L2 L3 N EARTH 1 1 1 2 2 2 3 3 3 3 3 3 4 5 6 7 10 13 11 10 12 6 14 15 15 16 17 18 17 18 16 20 21 12 14 8 8 9 9 19 21 20 19 7 ...

Page 36: ...ry 2007 9 2 E43E Single Tank Fryer CONTROL PANEL BROWN BROWN BROWN BROWN MICROSWITCH GEAR TRAY OVERTEMP PANEL ELEMENTS OVERTEMP L1 L2 L3 N 1 1 1 2 2 2 3 3 3 3 3 3 4 5 6 21 21 22 23 24 23 24 22 27 11 Com N O 26 7 7 8 8 9 19 12 13 14 15 16 11 11 18 10 10 20 20 25 13 25 19 12 14 15 16 17 17 25 25 26 27 ...

Page 37: ...PANEL CONTROL PANEL THERMOSTAT OVERTEMP L1 L2 L3 N EARTH 1 1 1 2 2 2 3 3 3 7 9 10 27 26 26 25 23 29 24 23 25 35 36 7 7 3 3 3 8 8 4 4 6 6 6 15 7 5 7 31 22 16 17 30 31 SELECTOR SWITCH POWER HEAT 20 33 21 20 22 16 SELECTOR SWITCH POWER HEAT 13 28 14 13 15 9 5 5 5 27 10 29 30 32 5 7 5 17 ELEMENTS 34 24 QC DOUBLE CONECTOR P N 013107 19 19 12 12 18 18 11 11 34 35 36 32 ...

Page 38: ...N EARTH 1 1 1 2 2 2 3 3 3 7 9 23 24 24 25 27 45 26 27 25 51 7 7 3 3 3 8 8 4 4 6 6 6 15 5 5 5 43 44 22 28 42 43 5 5 5 45 44 7 7 7 ELEMENTS 50 26 30 11 29 29 10 10 50 51 11 12 41 34 35 36 37 38 33 33 40 39 22 15 16 17 18 19 14 14 21 13 20 31 PROBE PROBE BROWN BROWN 32 FUSE QC DOUBLE CONECTOR P N 013107 BROWN BROWN 38 37 35 41 48 49 36 15 22 46 47 16 18 17 47 46 12 23 19 20 31 42 38 39 49 48 FUSE 22 ...

Page 39: ...ng QLD 4034 Spare Parts Free Call 1800 337 963 Fax 03 9518 3895 WESTERN AUSTRALIA MOFFAT PTY 67 Howe St Tel 08 9202 6820 Osbourne Park WA 6017 Fax 08 9202 6836 Spare Parts Free Call 1800 337 963 Fax 03 9518 3895 NATIONAL COVERAGE FOR 24 HOUR SERVICE OR MAINTENANCE DIAL FREE CALL 1800 622 216 AUSTRALIA ONLY Canada SERVE CANADA 22 Ashwarren Rd Tel 416 631 0601 Downview Fax 416 631 0315 Ontario M3J1Z...

Page 40: ...BLUESEAL LTD Units 67 Gravely Industrial Park Tel 0121 327 5575 Gravely Park Erdington Fax 0121 327 9711 Birmingham B24 8TQ England United States of America MOFFAT INC 3765 Champion Blvd Winston Salem Tel 1800 551 8795 NC27115 Fax 336 661 9546 NATIONAL COVERAGE FOR SERVICE OR MAINTENANCE DIAL FREE CALL 1800 551 8795 USA ONLY ...