Blue-White FLEXFLO A-100NE, Operating Manual

Page 1: ...Injector Pump Operating Manual 5300 Business Drive Huntington Beach CA 92649 USA Phone 714 893 8529 FAX 714 894 9492 E mail sales blue white com or techsupport blue white com Website www blue white com Blue White Industries Ltd R ...

Page 2: ...FD and FVS System set up 10 6 3 Mode 1 Manually Adjusting the output 12 6 4 Mode 2 4 20 mA input 14 6 5 Mode 3 0 10 VDC input 16 6 6 Mode 4 Frequency Hz input 18 6 7 Mode 5 Pulse input Batch 20 7 How to maintain the A 100NE 21 7 1 Routine inspection and cleaning 21 7 2 How to clean and lubricate the A 100N 21 7 3 500 hour service warning timer 21 7 4 How to replace the pump tube 22 Replacement par...

Page 3: ...ting hardware kit 1 Shroud weather proof cover see page 10 3 0 Features Peristaltic Pump Tube does not require valves Self priming Cannot vapor lock High outlet pressure capability of 100 psig High inlet suction lift capability of 30 feet Patented Tube Failure Detection TFD system Patented pump tube assembly design Digital electronic feed rate control Pump Tube service warning timer Corrosion proo...

Page 4: ...on tank should be sturdy Keep the tank covered to reduce fumes Do not mount the pump directly over your tank Chemical fumes may damage the unit Mount the pump off to the side or at a lower level than the chemical container Mounting the pump lower than the chemical container will gravity feed the chemical into the pump This flooded suction installation will reduce output error due to increased suct...

Page 5: ...d may result in injury The voltage requirement is printed on the pump serial label Removable resistors on the circuit board are factory preset for the correct voltage See page 7 Circuit Board Connections diagram for details The pump is supplied with a ground wire conductor and a grounding type attachment plug power cord To reduce the risk of electric shock be certain that the power cord is connect...

Page 6: ...0Hz 220V 50Hz HOT LEADWIRE NEUTRAL LEADWIRE GROUND LEADWIRE 230V 60Hz YELLOW YELLOW YELLOW BLUE BROWN RED GREEN GREEN GREEN MOTOR LEADWIRES SIGNAL INPUT WIRE COLOR CODES WIRE COLOR CODE INPUT TYPE MOTOR ON SIGNAL 5 20V DC open collector output closed while motor is energized FLOW VERIFICATION SENSOR 4 20 mA 0 10 VDC ALARM RELAY BROWN BLACK PURPLE PURPLE WHITE BLACK BLUE BLACK TTL CMOS ORANGE BLACK...

Page 7: ...R MA BLUE GND BLACK RELAY PURPLE 2 VDC ORANGE VS RED 17V DC PLS WHITE JUNCTION BOX LIQUID TIGHT CONNECTOR MTR BROWN Alarm Relay 3A 125VAC N C COM N O Purple connection wires Default is N O VS VDC MA MTR GND PLS CN3 VS FVS GND TFD GND FVS CN4 Control Circuit Board Back view Program Disable Jumper Located on front of Control board Un installed enable front panel programming default Installed disable...

Page 8: ...let discharge tubing onto the compression barb of the fitting Use the tube nut to secure the tube Hand tighten only Keep outlet tube as short as possible Injection Check Valve Fitting Installation The Injection Check valve fitting is designed to install directly into either 1 4 or 1 2 female pipe threads This fitting will require periodic cleaning especially when injecting fluids that calcify such...

Page 9: ... the digit to be changed DIGIT Button In the programming mode increases the selected digit When pressed with the MODE Button toggles the display from operating time cycle values to input signal value MODE Button Used to select one of five operating modes Mode 0 TFD system and FVS system set up Mode 1 Manual Adjustment external input disabled Mode 2 4 20mA input Mode 3 0 10VDC input Mode 4 Frequenc...

Page 10: ... detected by the system remove the pump tube and roller assembly Place a small amount of the chemical in the bottom of the pump head just enough to cover the sensors Turn on the pump If the TFD system detects the chemical the pump will stop after a five second confirmation period and the ALARM icon will light on the display If the TFD system does not detect the chemical the pump will continue to r...

Page 11: ...he FVS system The relay can be configured for normally open factory default or normally closed operation by properly positioning the connector plug on the circuit board see page 7 FVS Flow Verification System The A 100NE is equipped with a Flow Verification System which is designed to stop the pump and provide a contact closure output in the event the sensor does not detect chemical during pump op...

Page 12: ...on and off Press the MODE button to enter the FVS system programming The FVS icon will blink The display will indicate the current alarm delay time setting in seconds 000 OFF RUN PROGRAM STAND BY PRIME MINIMUM MAXIMUM 0 On MODE TFD RUN PROGRAM STAND BY PRIME MINIMUM MAXIMUM 0 001 MODE FVS SEC 6 3 Mode 1 Manually adjusting the output In this mode the pump is turned on and off by an electronic cycle...

Page 13: ...igit to the right or the time unit Press the DIGIT button to increase the selected digit or time unit Press the MODE button to exit the total time programming screen and enter the on time programming screen The ON T icon will blink The currently selected time unit icon will be displayed The current on time setting will be displayed and the left most selected digit will blink Pressing the DIGIT but...

Page 14: ...tting 14 8mA 6 4 8 10 12 14 16 18 20 0 2 4 6 8 Pump Run Time Sec Milliamp input mA A 100NE Page 14 Set the pump for mode 2 Press the MODE button until MODE 2 is shown on the LCD display Enter the programming mode At the same time press the RUN STANDBY button and the MODE button A blinking ARROW will point to the word PROGRAM indicating the program mode has been activated The on time ON T icon will...

Page 15: ...n and Press the MODE button to exit the mA minimum programming screen and enter the total time programming screen The total time TOT T icon will blink The currently selected time unit icon will be displayed The current total time setting will be displayed and the left most RUN PROGRAM STAND BY PRIME MINIMUM MAXIMUM 2 00 0 MODE SEC TOT T RUN PROGRAM STAND BY PRIME MINIMUM MAXIMUM 2 20 0 mA MODE ent...

Page 16: ...ing 7 5 VDC A 100NE Page 16 RUN PROGRAM STAND BY PRIME MINIMUM MAXIMUM 3 00 0 MODE ON T SEC Set the pump for mode 3 Press the MODE button until MODE 3 is shown on the LCD display Enter the programming mode At the same time press the RUN STANDBY button and the MODE button A blinking ARROW will point to the word PROGRAM indicating the program mode has been activated The on time ON T icon will blink ...

Page 17: ... screen and Press the MODE button to exit the VDC minimum programming screen and enter the total time programming screen The total time TOT T icon will blink The currently selected time unit icon will be displayed The current total time setting will be displayed and the left most enter the VDC maximum programming screen The VDC icon will blink A blinking ARROW will appear next to the word MAXIMUM ...

Page 18: ...mode 4 Press the MODE button until MODE 4 is shown on the LCD display Enter the programming mode At the same time press the RUN STANDBY button and the MODE button A blinking ARROW will point to the word PROGRAM indicating the program mode has been activated The on time ON T icon will blink The currently selected time unit icon will be displayed The current on time setting will be displayed and the...

Page 19: ...ng screen and Press the MODE button to exit the Hz minimum programming screen and enter the total time programming screen The total time TOT T icon will blink The currently selected time unit icon will be displayed The current total time setting will be displayed and the left most enter the Hz maximum programming screen The HZ icon will blink A blinking ARROW will appear next to the word MAXIMUM T...

Page 20: ...he Hz pulses per batch programming screen The HZ icon will blink A blinking ARROW will appear next to the word MAXIMUM The current Hz setting will be displayed and the left most selected digit will blink icon will be displayed The current on time setting will be displayed and the left most selected digit will blink The decimal is fixed and cannot be moved Pressing the DIGIT button will increase th...

Page 21: ...bly and pump head cover should be wiped free of any dirt and debris The pump head cover bearing may require grease periodically Apply a small amount of grease Aeroshell aviation grease 5 or equivalent when necessary Although not necessary 100 silicon lubrication may be used on the roller assembly and tube assembly Periodically clean the injection check valve assembly especially when injecting flui...

Page 22: ...nto the pump head Carefully guide the Pump Tube into the pump head Stretch the tube slightly and insert the outlet discharge fitting into the upper retaining slot in the pump head Place the clear cover on the pump head and secure with three screws 7 4 How to Replace the Pump Tube The pump tube assembly will eventually break if not replaced The tube has been designed for a minimum service life of 5...

Page 23: ...A 100NE Page 23 THIS PAGE BLANK ...

Page 24: ...IT TOT AL TIM E UP DO WN MO DE STA ND BY ON TIM E MA X INP UT MIN INP UT PR IME RE SE T 99 SEC CYC LE TUB E LIFE WAR ING TIM ER P1 MAN UAL INP UT OFF P2 4 20 mA NOR MAL P3 20 4 mA INV ERT ED P4 0 10 VDC NOR MAL P5 10 0 VDC INV ERT ED P6 SLO W PUL SE X 1 P7 FAS T PUL SE X 100 INP UT MO DE SE LE CT ION ME NU REC OM MEN D TUB E CHA NGE WH EN DIS PLA Y BLIN KS 3 2 1 5 4 49 REPLACEMENT PARTS DRAWING ...

Page 25: ...X 25 Phil Pan SS Black 2 55 71000 133 Cover Junction Box with Gasket and Label 1 56 90008 199 Connector Liquid tight 1 1 71000 214 Enclosure Back Plate With Gasket Valox 1 2 90011 094 Washer Mounting 10 Stainless 2 3 90011 091 Mounting Screw 10 X 1 0 Phillips Steel 4 4 76001 001 Tubing Spacer A 100N digital 2 5 90010 036 Wire Nut Blue 1 6 90006 580 Gasket Enclosure Back Plate 1 7 A 023N E 115 Time...

Page 26: ...formed and aware of the precautions to be taken when injecting various chemicals especially those considered hazardous or dangerous Should it become necessary to return an injector for repair or service you must attach information regarding the chemical used as some residue may be present within the unit which could be a hazard to service personnel Blue White Industries will not be liable for any ...

Page 27: ...c Co Rock City Machine 753 Camden Avenue 307 3rd Avenue South Picard Chemical Campbell CA 95008 Nashville TN 37201 1670 S Congress Avenue 408 378 2607 615 244 1371 W Palm Beach FL 33406 CALIFORNIA 561 965 3434 SOUTHERN TEXAS Blue White Industries ILLINOIS Alamo Water Refiners Repair Center Mullarkey Associates 13700 Hwy 90 West 5300 Business Drive Repair Center San Antonio TX 78245 Huntington Bch ...

Page 28: ...Rev 8 13 2009 5300 Business Drive Huntington Beach CA 92649 USA Phone 714 893 8529 FAX 714 894 9492 E mail sales blue white com or techsupport blue white com Website www blue white com Blue White Industries Ltd R ...