Bluerock Tools PTK-300, Operational Manual

Page 1: ...OPERATIONAL MANUAL MODEL PTK 300 PIPE THREADING KIT FOR PD 300 PTM 300 by BLUEROCK Tools Volume 1 0 ...

Page 2: ... the retailer as soon as possible Do not throw away the packaging until the item is out of the guarantee period Dispose of the packaging in an environmentally responsible manner Recycle if possible Keep all plastic bags away from children due to risk of suffocation WEEE Waste Electrical Electronic Equipment Note this machine should be disposed of as electrical electronic waste ã THE NEWMAN TRADING...

Page 3: ...NAL ACCESSORIES FOR THIS MACHINE CAN BE FOUND IN BLUEROCK TOOLS ONLINE SHOP AT WWW BLUEROCKTOOLS COM OR FROM YOUR LOCAL RETAILER 3 OPERATIONS 4 MACHINE COMPONENTS 4 PURPOSE 4 MACHINE SET UP IF USING THE OPTIONAL PD 300 POWER DRIVE 4 PREPERATION FOR THREADING WITH THE PTK 300 5 RUNNING THE OPTIONAL POWER DRIVE WITH PTK 300 PIPE THREADING KIT 9 TROUBLESHOOTING 11 CORRECTION 11 GENERAL MAINTENANCE 12...

Page 4: ...ed to the machine Ø Make certain the on off switch is in the off position before plugging into power to prevent unintentional starting OPERATIONAL SAFETY CHECKS Ø ONLY to be operated by qualified personal who have read instructions o NOTE Failure to read and follow instructions could result in electrical shock fire property damage and or serious injury Ø DO ensure all non essential people are clea...

Page 5: ...r secure work piece Ø DO NOT allow liquids or dust to enter the machine s ventilation system Ø DO NOT operate machine outside of machine specifications Ø DO NOT touch moving parts while the machine is running as death or dismemberment could occur Ø DO NOT remove machine s panels while machine is connected to a power source Only to be removed for service by qualified personal and put back on the ma...

Page 6: ...NG DATA Shipping Weight 53lbs Shipping Carton 560mm x 350mm x 300mm Included Accessories DESCRIPTION QTY Instruction Manual 1 BLUEROCK PTK 300 Pipe Threading Kit 1 811A Die Head 1 Set of 4 3 4 Dies 1 Set of 4 1 2 Dies 1 Pipe Reamer 1 Pipe Cutter 1 Carriage 1 Additional Available Accessories Additional accessories for this machine can be found in BLUEROCK Tools online shop at www bluerocktools com ...

Page 7: ...tock and rotates it while threading cutting and reaming operations are performed Forward clockwise or Reverse counterclockwise rotation can be selected with the FOR OFF REV switch and a foot switch provides ON OFF control of the motor MACHINE SET UP IF USING THE OPTIONAL PD 300 POWER DRIVE Ø The PD 300 Power Drive machine is designed to mount securely to the H 300 Tri Stand o CAUTION This machine ...

Page 8: ...ose and re center the pipe Secure the pipe by using repeated and forceful counterclockwise spins of the speed chuck handwheel at the front of the Power Drive This action hammers the jaws tightly around the pipe o NOTE This prevents movement of the pipe that can result in poor thread quality CAUTION Keep hands and fingers away from the chuck jaws when the machine is plugged into a power source Clos...

Page 9: ...l distort the pipe and cause damage to the pipe cutting assembly CAUTION Once the pipe piece is cut the steel remnant will fall o Release the foot switch and remove your foot from the housing o Swing pipe cutter back to the UP position o Ø Pipe reamer operations o Move reamer arm down into reaming position o Check the directional switch to insure it is in the FOR Forward position Depress and hold ...

Page 10: ... switch to insure it is in the FOR Forward position Depress and hold the foot switch down with the left foot o CAUTION To avoid serious injury from rotating parts allow adequate clearance between your hand and rotating parts when oiling o Feed the diehead into contact with the pipe Apply pressure to the diehead assembly arm until the dies are engaged and start threading When thread is completed ra...

Page 11: ... on bench with numbers face up o Flip throwout lever to OPEN position see figure below o Loosen clamp lever approximately three turns o Lift tongue of clamp lever washer up and out of slot under size bar Slide throwout lever all the way to end of slot in the OVER direction indicated on size bar in direction of CHANGE DIES arrow on rear of cam plate o Remove dies from die head o Select the dies tha...

Page 12: ...on size bar o Place the diehead assembly back in the sledge o o RUNNING THE OPTIONAL POWER DRIVE WITH PTK 300 Pipe Threading Kit Ø Do all pre operational and operational safety checks from Chapter 1 Ø Consider your security and stability as well as the orientation of the machine in the work area o Consider the work surface material condition strength density and rigidity These factors directly aff...

Page 13: ...ensure the off function is working properly NOTE Be sure to position the foot pedal in an accessible place CAUTION Always allow the pipe to completely stop turning before touching the chuck handwheel pipe die assembly pipe cutting assembly or pipe reamer assembly CAUTION Ensure the main on off switch is off before making adjustments any adjustments Ø Cut the pipe end to ensure a clean edge see fig...

Page 14: ...e thread cutting oil in adequate quantity Sparks coming from motor IF USING OPTIONAL PD 300 Bad contact between brushes and brush holder Tighten the screws make sure brush is pressed firmly onto armature Brushes do not touch armature properly Replace worn brushes Sharp edge on brush Break edge with sand paper Die head does not start threading Dull or broken dies Replace dies Improperly set dies Re...

Page 15: ...rpness on the dies If they are dull or broken replace ALL dies with identical set Ø Clean chuck teeth with wire brush if using optional PD 300 power drive Check the attrition of the claw points on the 3 jaw chuck If the points are worn replace with identical piece Ø Proper lubrication is essential to trouble free operation and long life of the optional PD 300 Power Drive Grease main shaft bearings...

Page 16: ... Parts List PTK 300 811A Diehead 425 811A 37400 S N new Ref No Ridgid Ref Description 1 50103153 32205 Screw UNC1 4 20x5 8 2 40303028 97020 Retaining Ring 3 40901028 46520 Throw Out Lever 4 40401013 39860 Lock Screw 5 41802013 39950 Link Chapter 6 ...

Page 17: ...Post Component 9 40303027 40922 Head w post 40957 10 40303026 43360 Cam Plate PTK 300 Pipe Reamer 524 37500 S N new Ref No Ridgid Ref Description 1 40402007 47155 Pin 2 2 41701007 43790 Reamer Bar 3 50702003 44700 Latch Spring 1x6 5x3012 5 4 41001009 46665 Reamer Latch 5 42001016 47065 Hinge Pin 6 41801009 46585 Reamer Knob ...

Page 18: ...4 20x3 4 8 40304017 43230 Reamer Arm 9 40602006 36277 Cone 10701004 42365 Reamer complete PTK 300 Pipe Cutter 624 37600 S N new Ref No Ridgid Ref Description 1 30104004 43625 Handle Component 2 41801010 Support Pillar 3 40304019 43595 Cutter Frame 4 42001017 45505 Support Arm ...

Page 19: ...3 33105 Cutting Wheel H D 40601008 44185 Cutting Wheel Std 8 50705005 Cutter Shaft Ring Φ1 4x9 9 42001018 34780 Wheel pin 10 40403029 34305 Roll 2 11 50705006 Ring Φ1 4x10 2 12 42001019 34310 Roll pin 2 13 40304018 33400 Roll Housing Assembly 10801003 42370 Cutter complete PTK 300 Carriage 10401006 227 37800 ...

Page 20: ...rriage Assembly 7 21 8 40401014 46220 Thumb Screw 9 41502019 Collar 10 40401015 46210 Shoulder bolt 11 30108017 46215 Collar Assembly 2 12 50402004 46810 Detent assembly 13 50702005 14 50103187 15 40401016 46205 Eye Blot assembly 16 41902001 46235 Hand Grip 30104006 42385 Lever Assembly 17 30104005 43400 Lever arm 18 50102032 Nut UNC5 16 18 19 50702006 Adjusting Compression Spring 2x14x16x45 20 50...