BLUM MINIPRESS P, Manual

Page 1: ...BA 101 3EN M53 XXXX Please keep a copy of the operating instructions MINIPRESS P EN HO 051140 ...

Page 2: ...e Do not remove and replace immediately with original parts if damaged L 1 9 6 4 3 10 3 23 3 21 3 18 3 17 3 19 1 7 1 2 1 2 2 4 2 1 2 2 2 3 2 5 3 20 3 8 5 3 3 11 1 7 6 6 3 3 DIN 911 SW 4 DIN 911 SW 4 DIN 911 SW 3 DIN 911 SW 6 1 8 6 1 6 2 3 5 3 7 3 6 3 12 4 3 ...

Page 3: ...f operator panels 13 2 1 Description of operator panels 13 2 1 1 Designation of operating elements 13 2 1 2 Feed switch 13 2 1 3 Hold down clamp switch 13 3 Assembly 14 3 1 Furniture hinge assembly 14 3 1 1 Required parts 14 3 1 2 Setting drill bit length 14 3 1 3 Setting drilling pattern 14 3 1 4 Inserting drill bits 14 3 1 5 Setting drilling depth 14 3 1 6 Drilling depth stop 15 3 1 7 Setting ca...

Page 4: ... 5 1 8 Setting swivel stops 20 5 1 9 Drilling hole groups 20 5 1 10 Placing cabinet side on the work top and pushing up against the stop or marking line 20 5 1 11 Setting hold down clamps to the material thickness 20 5 1 12 Drilling 20 5 1 13 Loosing hold down clamps 20 6 Maintenance and service 21 6 1 Maintenance 21 6 1 1 Maintenance 21 6 1 2 Damaged coupling 21 6 1 3 Replacing the operational st...

Page 5: ...bly machine that will give you years of productive use with the proper care and maintenance We realise that your time is valuable However you should carefully read these operating instructions before you set up and use the machine for the first time In this way you will best determine how to adjust the assembly machine to your needs as well as protect yourself against injury In addition the operat...

Page 6: ...rticle board should be used as the work piece since they are non reflective Coated and or reflective work pieces may not be used Laser module MZR 5300 may only be used in combination with MINIPRESS P in commer cial and industrial applications The manufacturer does not assume liability for uses not described in this instruction leaflet or the MINIPRESS P instruction leaflet Before retooling cleanin...

Page 7: ...are Work place noise level is work cycle 80 4 dB A measured at a height of 1 5 m and at 1 m forward of the worktable edge The ambi ent correction factor K3A is 4 dB and is calculated according to EN ISO 11204 Appendix A The difference between the extraneous noise level and the sound intensity level at each measuring point is 6dB The specified values are emission values which means that they are no...

Page 8: ...anas iekārta LT Gręžimo montavimo staklės NL Boor en beslagmachines PL Maszyna do nawiercania i osadzania okuć PT Furadeira e máquina para a montagem de ferragens RO Maşină de găurit şi montat feronerie SV Borr och beslagsmonteringsmaskiner SK Vŕtací a lisovací stroj SL Vrtalni stroj in stroj za okovje ES Máquinas para taladrar y de instalación de herrajes CS Vrtací a lisovací stroje HU Fúró és va...

Page 9: ...esting certification no 051141 Hoechst 06 07 09 Documentation authorised agent Dipl Ing Herbert Blum Dipl Ing FH Thomas Maier Managing Director www blum com www blum com F 1 EC Declaration of Conformity F EC Declaration of Conformity Techn Data F 2 Technical data 1 General data Voltage see serial tag Current see serial tag Connected load Motor 1 1 kW RPM see serial tag Air consumption 1 5 litres N...

Page 10: ...ge as per included MZE 1300 BA 199 installation instructions Recommended table height 80 90 cm Pre drill holes and then attach assembly machine 1 1 using the screws Do not setup or store assembly machine in a moist environment The space should be dry ATTENTION The assembly machine weighs approx 47 kg The table should have the proper dimensions ATTENTION The centre of gravity for the assembly machi...

Page 11: ... The electrical connection must be performed by a qualified electrician 1 1 5 Attaching work table a Accessory work top MZA 5300 table Set work table on runner plate Attach work table to runner plate b User supplied work table see Chapter 8 Appendix ATTENTION The assembly machine should not be operated without the work top The work top must be securely fastened to the assembly machine using the in...

Page 12: ...a minimum air velocity of 20 m sec is provided at the cross section of the 100 mm hose 1 4 2 Attaching the extraction system with the controller ATTENTION The electrical connection must be performed by a qualified electrician The extraction system can be connected to contact S1 7 8 to enable the system to turn on automatically using the main switch See chapter 9 Diagrams Set main switch 2 1 to Pos...

Page 13: ... using a standard padlock 2 1 2 Feed switch 2 2 ATTENTION When pressing the feed switch keep your hands away from the work area A of the assembly machine Pressing the feed switch will carry out the currently selected workprocess Set up Main switch at Pos 0 feed switch pressed Drill Main switch at Pos 1 feed switch pressed Insert fitting Swivel in swing arm press feed switch 2 1 3 Hold down clamp s...

Page 14: ...ing head fixing knob 3 5 At the same time move the lever 3 6 to the Furniture hinge symbol 3 7 Release drilling head fixing knob 3 5 3 1 4 Inserting drill bits Main switch 2 1 at Pos 0 Push drill bits all the way into the chuck The surface of the drill shaft must be placed in the direction of the fixing screw Use a hex wrench to tighten the fixing screws Insert cover caps into the unused chucks 3 ...

Page 15: ...t 3 1 8 Checking cam brake The cam brake slows down the cam speed just before the drill enters the wood This extends the life of the drill and ensures tear free drilling Main switch 2 1 at Pos 0 Keep the assembly machine s work area A free Press the feed switch 2 2 and observe the cam movement 3 1 9 Setting cam brake The brake is set by turning the screw 3 14 on the cylinder Hard wood Turn screw 3...

Page 16: ...he stop flap forward for grooved work pieces and work pieces with radiuses see picture 3 1 13 Setting hold down clamps 3 17 to the material thickness Open clamping knob 3 18 Set the hold down clamps 3 17 so that the distance between the door and the clamp guard 3 19 is a max x 3 mm Loosely tighten clamping knob 3 18 3 1 14 Attaching insertion ram to swing arm 3 8 Place insertion ram on to the two ...

Page 17: ... is aligned with the drilling If it is misaligned this can be caused by two things a Swivel arm 3 8 is not set vertical Use the screw to correct this setting 3 21 b Insertion ram is off centre Correct this setting using the adjustment screws 3 22 on the insertion ram IMPORTANT If the feed switch 2 2 is only lightly pressed a few millimetres the drill and insertion assembly moves downwards at creep...

Page 18: ...symbol 4 3 Release drilling head fixing knob 3 5 4 1 4 Installing drill bits into the chuck see point 3 1 4 4 1 5 Checking drilling depth setting see points 3 1 5 3 1 6 4 1 6 Setting the cam speed see points 3 1 7 3 1 8 3 1 9 4 1 7 Setting the stop system Set the desired dimension using the hand wheel or set the stop system to SY using this fixed setting the drilling distance is 37 mm 4 1 8 Settin...

Page 19: ... Move ruler 16 mm in the direction of the outside drill bit Secure screws 4 1 9 Placing cabinet side on the work top and pushing up against the stop or marking line See point 3 1 12 4 1 10 Setting hold down clamps 3 16 to the material thickness See point 3 1 13 4 1 11 Drilling See point 3 1 16 4 1 12 Releasing hold down clamps Briefly press hold down clamp switch 2 3 Push cabinet side to the next ...

Page 20: ...etting stop system Set the desired dimension using the hand wheel or set the stop system to SY using this fixed setting the drilling distance is 37 mm 5 1 8 Setting swivel stops 1 7 See point 3 1 11 5 1 9 Drilling hole groups Place setup gauge 5 3 on the stop that has already been set 1 7 and set an ad ditional stop This results in a 7 hole group with a 32 mm hole spacing 5 1 10 Placing cabinet si...

Page 21: ... hood 6 1 3 Replacing the operational status indicator Disconnect assembly machine from the power supply Set main switch to pos 0 Remove front 6 7 from the operational status indicator unscrew Remove defective lamp 6 8 Press and turn to the left Install new lamp 6 8 Press and turn to the right Reattach front 6 7 to the operating mode display indicator The supports are maintenance free and should n...

Page 22: ...ckage in wood Drill rotation not set properly Install left hand drill bits into chucks marked in red and right hand drill bits into chucks marked in black none Assembly machine connected to the wrong voltage Check mains voltage and compare with motor data Have checked by authorised electrician See chapter 9 Dia grams Drill bits full of chips Clean drill chuck User cover caps none Drill shaft diame...

Page 23: ... point 3 1 9 none Ruler not set properly Set ruler to the 0 point See point 1 1 3 Chips between the ruler and the work piece Remove dirt and chips none Extension ruler is not attached properly Check ruler attachments and extension check spacing of both rulers none Swivel gear not engaged Allow index bolts to engage See point 3 1 3 Drillings are off centre or in the wrong posi tion Work piece is no...

Page 24: ...g steps when the laser is not perpen dicular The laser beam is not perpendicular when it has moved from the zero position due to the stroke movement Loosen set screw using allen key counter clockwise Move laser diode until the laser beam is perpendicular Re tighten set screw using allen key clockwise Adjusting the laser angle Only carry out the following steps when the laser angle is not correct L...

Page 25: ...achine connected to the wrong voltage See electrical dia gram Error Cause Solution Comment Error Cause Solution Comment Fittings cannot be inserted or only with great difficulty The air pressure is too low Air pressure must be 5 7 bars See point 1 2 2 Insertion ram or swing arm is driving against an object e g swivel stop The surface of the work piece is too hard Drillings are not deep enough The ...

Page 26: ...spindles or gears are damaged Replace gearbox none Error Cause Solution Comment 7 3 Function errors Assembly machine is not connected to the air supply Air pressure is too low Pneumatic hose is kinked or damaged Restrictor for setting the cam speed is closed Connect assembly machine to the air supply Adjust air pressure 5 7 bar Check air lines Open restrictor See point 1 2 1 See point 1 2 2 none S...

Page 27: ...27 BA 101 3EN M53 XXXX 8 1 User supplied work top 8 Appendix If you are making your own work table use plywood or laminated wood In addition please use the supplied screws for fixing the work table ...

Page 28: ...28 BA 101 3EN M53 XXXX 9 Diagrams 9 1 Electrical diagram 1x 230 V 50 Hz ...

Page 29: ...29 BA 101 3EN M53 XXXX 9 Diagrams 9 2 Electrical diagram 3x 230 V 50 Hz ...

Page 30: ...30 BA 101 3EN M53 XXXX 9 Diagrams 9 3 Electrical diagram 3x 400 V 50 Hz ...

Page 31: ...31 BA 101 3EN M53 XXXX 9 Diagrams 9 4 Pneumatic diagram 7 7 ...

Page 32: ...Printed in Austria IDNR 905 268 0 BA 101 3EN M53 XXXX DokId BAU0014224236 Idx 04 ...