Bomag BPR 35/60, Operating Instructions And Maintenance Instructions

Page 1: ...tructions Original operating instructions 01 2013 Catalogue No 008 041 81 BPR 35 60 S N 101 690 45 1916 Reversible Vibrating Plate www discount equipment com G o t o D i s c o u n t E q u i p m e n t...

Page 2: ...e needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulotte Barreto Power Blanket Nifty Lift Atlas Copco...

Page 3: ...G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 4: ...anual was written for operators and mainte nance personnel on construction sites These operating and maintenance instructions are part of the machine You should only operate the machine after you have...

Page 5: ...the above listed data when receiving the ma chine Upon receipt of the machine our organization will instruct you about correct operation and mainte nance Please observe strictly all safety regulation...

Page 6: ...s 36 6 4 Running in instructions 37 6 5 Maintenance table 38 Maintenance every day 41 6 6 Cleaning the machine 41 6 7 Check the engine oil level 41 6 8 Check the fuel level 42 Wartung w chentlich 43 6...

Page 7: ...using 55 6 20 Check the hydraulic oil level 56 6 21 Check the rubber buffers 58 As required 59 6 22 Tightening the screws 59 6 23 Engine conservation 59 7 Trouble shooting 61 7 1 General notes 62 7 2...

Page 8: ...BOMAG 7 BPR 35 60 2 Technical Data G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 9: ...E 195 kg 430 lbs Basic weight 192 kg 423 lbs Full engine protection cover1 18 kg 40 lbs Transport wheels1 5 kg 11 lbs Travel characteristics Working speed max 27 m min 89 ft min Max gradability depend...

Page 10: ...1 3600 rpm Drive system mechanical mechanical Exciter system Frequency 80 Hz 4800 vpm Centrifugal force 35 kN 7868 lbf Filling capacities Fuel gasoline 3 6 l 1 0 gal us Engine oil approx 0 6 litres a...

Page 11: ...essure level on the place of the operator LpA 91 dB A determined acc to ISO 11204 and EN 500 Guaranteed sound power level LWA 108 dB A determined acc to ISO 3744 and EN 500 Danger Loss of hearing Wear...

Page 12: ...BOMAG 11 BPR 35 60 3 Safety regulations G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 13: ...the one it is intended for Any danger caused by intended use is the sole re sponsibility of the customer or driver operator the manufacturer cannot be made liable Examples for unintended use are l Dr...

Page 14: ...perating and maintenance instructions Danger Paragraphs marked like this highlight possible dangers for persons Caution Paragraphs marked like this highlight possible dangers for machines or parts of...

Page 15: ...he steering han dle Always keep an eye on a running machine Watch out for unusual noises and development of smoke Perform trouble shooting and have the fault corrected Operate the machine only with fu...

Page 16: ...able substances for cleaning When using a steam cleaner for cleaning do not subject electrical parts and insulation material to the direct jet or cover these items beforehand Do not guide the water je...

Page 17: ...mation sticker Lifting point 4 Information sticker Throttle lever 5 Information sticker Travel lever 6 Information sticker Guaranteed sound capac ity level 7 Brief operating instructions 8 Maintenance...

Page 18: ...Safety regulations BOMAG 17 BPR 35 60 Fig 6 Information sticker Open choke and fuel valve G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 19: ...BOMAG 19 BPR 35 60 4 Indicators and Controls G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 20: ...ra tion on the machine Here all functions are de scribed in detail The section Operation contains only brief de scriptions of the individual control steps 4 2 Description of indicators and control ele...

Page 21: ...oke closed Position right Choke open No 7 Fuel cock Position left Fuel tap closed Position right Fuel tap open Fig 10 No 8 Recoil starter Fig 11 No 9 Engine stop button Fig 12 No 10 Operating hour met...

Page 22: ...BOMAG 23 BPR 35 60 5 Operation G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 23: ...r before a longer working period Danger Danger of accident Please observe strictly the safety regulations in the corresponding section of this instruc tion manual l Park the machine on ground as level...

Page 24: ...ches Danger Danger of accident Before starting make sure that there are no persons in the danger area of engine or ma chine and that all safety installations are in place Before starting check the sta...

Page 25: ...res Caution The engine is equipped with low oil level safety shut down The engine cannot be started if the oil level is too low Fig 18 l Slightly pull the starter handle Fig 18 until resistance can be...

Page 26: ...the choke is closed and the starter rope is pulled several times the engine draws in too much fuel and will probably not start Remedy l Close the fuel cock l Open the choke l Set the throttle lever to...

Page 27: ...peed position this avoids premature wear of the centrifugal clutch Fig 23 l Set the throttle lever Fig 23 to position MAX Drive forward Fig 24 l Push the travel lever Fig 24 forward until the vibrator...

Page 28: ...y the steering rod to the right and left until it comes free 5 6 Shut down the engine Caution Do not shut the engine down all of the sudden from full speed but let it idle for a while for temperature...

Page 29: ...sembling the transport wheels Caution Shut down the engine Fig 30 l Adjust the steering rod upright and lock it En gage the locking pawl lever securely l Remove the spring cotter Fig 30 and pull the t...

Page 30: ...the spring cotter Fig 33 l Insert the second wheel into the bracket on the opposite side of the base plate and secure it with the spring cotter Fig 34 l Unlock the steering rod and fold it down Fig 3...

Page 31: ...be effective in verti cal direction The machine must not swing about when be ing lifted Do not step or stand under suspended loads Always use suitable lashing gear on the lifting points to lash down...

Page 32: ...BOMAG 33 BPR 35 60 6 Maintenance G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 33: ...ispose of environmentally Notes on the fuel system The lifetime of the engine mainly depends on the purity of the fuel l Keep fuel clean of any contamination and wa ter l When choosing the storage pla...

Page 34: ...ng gasoline Gasohol you should make sure that the octane number is at least as high as for unleaded gaso line There are two types of Gasohol available one contains ethanol and the other one methanol D...

Page 35: ...to 30 C 4 F to 86 F SAE 10W 40 20 C to 40 C 4 F to 104 F SAE 15W 40 15 C to 40 C 5 F to 104 F SAE 30 10 C to 30 C 50 F to 86 F SAE 10W 20 C to 0 C 4 F to 32 F SAE 40 25 C to 45 C 77 F to 113 F SAE 20W...

Page 36: ...he oil consumption will drop to the normal level after approx 100 to 200 operating hours After 25 operating hours l Change the engine oil l Check engine and machine for leaks l Check the valve clearan...

Page 37: ...hange the engine oil at least every 100 operating hours X 6 12 Check clean the spark plug replace if necessary X 6 13 Clean the slurry filter X 6 14 Check the oil level in the exciter housing X 6 15 C...

Page 38: ...BOMAG 39 BPR 35 60 6 23 Engine conservation X No Maintenance work Comment daily weekly monthly half annually annually as required G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r...

Page 39: ...g run the engine warm to evaporate all water residues and to avoid cor rosion 6 7 Check the engine oil level Caution Park the machine on level ground so that the engine is in horizontal position For q...

Page 40: ...y fuel fumes Environment Catch running out fuel do not let it seep into the ground Fig 41 l Clean the area around the filler cover unscrew the filler cover Fig 41 Caution Contaminated fuel can cause m...

Page 41: ...w air filter Incorrectly handled air filters may become in effective because of damage e g cracks and cause damage to the engine In case of wet or oily dirt replace the filter ele ment Note i Under ex...

Page 42: ...g 47 l Blow the paper element 3 Fig 47 carefully out from inside to outside with dry clean com pressed air do not exceed 29bar In case of excessive contamination replace the paper el ement l Clean the...

Page 43: ...8 l Loosen dried on dirt with a suitable brush Fig 48 from all cooling fins and cooling air intake openings and blow it off with compressed air Danger Fire hazard Do not use any inflammable solvents C...

Page 44: ...lean the drain hose from dust and dirt l Unscrew the oil drain plug and catch any oil running out Fig 49 l Clean the oil drain plug and screw it back in tightening torque 15 Nm 11 ft lbs Fig 50 For qu...

Page 45: ...the spark plug Fig 52 visually and clean it if necessary l Check the electrode gap with a feeler gauge if necessary adjust the gap to 0 7 0 8 mm 0 028 0 032 in l Turn the spark plug carefully in by ha...

Page 46: ...mind the O ring 6 14 Check the oil level in the ex citer housing Caution Park the machine on level ground For quality and quantity of oil refer to the ta ble of fuels and lubricants l Clean the area...

Page 47: ...if the compression measurement is exceeded Replacing the V belt Fig 57 l Remove the safety cover 3 Fig 57 l Loosen screw 2 l Remove the front disc 1 from the centrifugal clutch l Take off the V belt...

Page 48: ...t mark 1 Fig 59 on the starter disc to the top bore 2 Check the valve clearance Valve clearance Intake valve 0 15 mm 0 006 in Exhaust valve 0 20 mm 0 008 in Fig 60 l Check the valve clearance with a f...

Page 49: ...Fig 62 l Open the fuel tap Fig 62 by turning in direc tion of arrow Environment Catch running out fuel do not let it seep into the ground and dispose off environmentally Fig 63 l Unscrew the sediment...

Page 50: ...ssary l Check the seal 3 replace if necessary l Turn the fuel screen filter tightly in with the seal l Fasten the hose and reassemble the fuel tank 6 18 Replacing the starter rope Fig 66 l Disassemble...

Page 51: ...th ends and remove the old starter rope l Thread in the new starter rope 3 and fix at both ends with knots Fig 70 Danger Danger of injury Do not allow the starter handle to hit back but guide it back...

Page 52: ...n plug and support it safely l Unscrew the bleeding screw 1 Fig 71 l Unscrew oil drain plug 2 drain and catch run ning out old oil Fig 72 l Tilt the machine to the opposite side and se cure it properl...

Page 53: ...height adjustment Fig 74 so that the area with the level inspec tion plugs is horizontal l Unscrew the plug Fig 75 l Hold the travel lever in forward position Fig 75 Fig 76 l Check whether the hydraul...

Page 54: ...e bleeding screw Fig 78 l Wait until all air has escaped then tighten the bleeding screw Fig 79 l Fill in hydraulic oil to approx 40 mm 1 6 in below the edge of the filler opening Fig 79 Fig 80 l Scre...

Page 55: ...8 BPR 35 60 6 21 Check the rubber buffers Fig 81 l Check all rubber buffers Fig 81 for tight fit cracks and damage and replace immediately if damaged G o t o D i s c o u n t E q u i p m e n t c o m t...

Page 56: ...ll in fresh engine oil Danger Fire hazard Gasoline is easily inflammable do not spill When working on the fuel system do not use open fire do not smoke l Close the fuel cock l Remove and empty the fue...

Page 57: ...itions these conserva tion measures will protect the machine for approx 6 to 12 months Caution A machine with conserved engine must be clearly marked by attaching a clear warning tag G o t o D i s c o...

Page 58: ...BOMAG 61 BPR 35 60 7 Trouble shooting G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 59: ...incorrect operation of the machine or insufficient mainte nance Whenever a fault occurs you should there fore thoroughly read these instruction on correct operation and maintenance If you cannot locat...

Page 60: ...lter clogged Clean or replace the air filter Engine defective Replace the engine have the fault correct ed Carburettor defective Clean carburettor Repair carburettor No vibration Centrifugal clutch de...

Page 61: ...BOMAG 65 BPR 35 60 8 Disposal G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 62: ...workshop Environment Catch all fuels and lubricants do not let them seep into the ground and dispose of in compli ance with legal regulations l Empty the fuel tank l Drain lubrication oil from engine...

Page 63: ...e needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulotte Barreto Power Blanket Nifty Lift Atlas Copco...