BONFIGLIOLI BE 100, Installation, Operation And Maintenance Manual

Page 1: ...647 3111 fax 39 051 647 3126 bonfiglioli bonfiglioli com www bonfiglioli com BN BE BX M ME MX series Installation Operation and Maintenance Manual We have a relentless commitment to excellence innovation sustainability Our team creates distributes and services world class power transmission drive solutions to keep the world in motion ...

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Page 3: ...S SERIES BX BE BN MX ME M Description 1 Field of application 2 General safety info 3 Installation 4 Wiring 5 Start up 6 Maintenance 7 Disassembly recycling or disposal 8 Spare parts Read carefully Electrical hazard Revisions Refer to page 32 for the catalogue revision index Visit www bonfiglioli com to search for catalogues with up to date revisions ...

Page 4: ...y qualified personnel who have thorough knowledge of the instructions and technical data for the product and who have been authorised to perform such operations by the safety supervisor Since the electric motor does not have a defined function for the final user and is going to be physically coupled to another machine it is the responsibility of the installer to guarantee that all provisions for i...

Page 5: ...ransportation if damage is noted inform the carrier immediately In addition check that the characteristics stated on the plate conform to those ordered and confirmed by BONFIGLIOLI RIDUTTORI S p A 3 3 Transport and handling Cartons containing more than one motor are usually attached to wooden boards to facilitate handling by forklifts or transpallets FD IE1 CUS CCC IE2 IE3 ...

Page 6: ...e information on the plate and described in the technical documentation The following instructions must be observed when installing the motor Prior to installing the motor remove from the shaft the plastic guards that are supplied for transporta tion purposes These must be disposed of according to the rules applicable in the Country where the installation takes place If applicable remove oxidation...

Page 7: ...n make sure the motor is secured tightly to mating gear box flange Should the motor need to be painted screen name plate as well as vented plug if appli cable and machined parts on beforehand After the installation of a brake motor is complete unscrew and remove the lever that operates the manual brake release thus preventing any accidental operation of the same 3 6 Balancing The rotor shaft is dy...

Page 8: ...tions Wire any device according to the diagrams contained in the conduit box During rest time voltage may still apply to terminals of the heaters and or the brake When installing repairing or maintaining the motor double check that all connections to the mains have been cut Furthermore always prevent uncontrolled restarting of the motor as this may be extremely hazardous for the operator At the en...

Page 9: ...r is cooled by an axial fan with independent power supply and fitted on the fan cover IC 416 cooling system Brake motors of BN_BA type and all motors with rear shaft projection PS option are excluded U1 V a c 10 Hz P W I A BN 71 M1 1 230 50 60 22 0 12 BN 80 M2 22 0 12 BN 90 40 0 30 BN 100 M3 50 0 25 BN 112 3 230 400Y 50 0 26 0 15 BN 132 BN 160MR M4 110 0 38 0 22 BN 160M BN 180M M5 50 180 1 25 0 72...

Page 10: ...cial attention when single direction status is imposed by machine or plant specifications 4 6 FD brake connections On standard single pole motors the rectifier is connected to the motor terminal board at the factory For switch pole motors and where a separate brake power supply is required connection to rectifier must comply with brake voltage VB stated in motor name plate Because the load is of t...

Page 11: ...il and a c line disconnect Regular stopping time inde pendent on time constants of motor Scheme C Brake coil power supply from motor terminals and AC DC line disconnection Scheme D Brake coil with separate power supply and AC DC line disconnection A B C D Start coil coil coil coil Start Start Start Stop Stop Stop Stop 4 7 FA and BA brake connections The diagram below shows the wiring when brake is...

Page 12: ...hecking on values of absorbed cur rent power and voltage Abnormal operations such as over current overheating noise or vibrations may cause seri ous damage or hazardous conditions In these cases cut power and notify maintenance per sonnel immediately Switch pole motors nine pin motors motors with voltage in ratio 2 and at request single pole mo tors with separate power supply are equipped with an ...

Page 13: ... check that seal rings are in good condition 5 check that lead in wires and all wirings are safely and tightly secured 6 If condensate draining holes are provided remove periodically the screws that close the holes and allow the condensate to drain On installing the motor make sure that the drain hole is located at the lowest point 7 standard bearings are grease packed for life and in general no p...

Page 14: ...a gap may lead the braking torque to drop significantly as a consequence of the reduced play in the release mechanism Distance X must mandatorily be equal to or greater than the value listed in the chart Thickness of disc lining must always be greater than 1 5 mm FD FD 02 FD 03 FD 53 FD 04 FD 14 FD 05 FD 15 FD 55 FD 06S FD 06 FD 56 FD 07 FD 08 FD 09 FA FA 02 FA 03 FA 04 FA 14 FA 05 FA 15 FA 06S FA...

Page 15: ...rs with a c brake FA Brake torque can be adjusted steplessly by changing the preload of springs 3 WARNING For safety reasons brake torque will not be set lower than 30 of rated value even at springs fully unloaded FA 02 3 5 FA 03 7 5 FA 04 15 FA 14 15 FA 05 40 FA 15 40 FA 06S 60 FA 06 75 FA 07 150 FA 08 250 BRAKE Max brake torque ...

Page 16: ... may result into noise and vibrations in operation and in extreme cases even prevent the motor from braking 6 4 Brake torque setting on motors with a c brake BA Brake torque can be adjusted steplessly by changing the preload of springs 4 acting on nuts 3 Braking torque will increase proportionally to the compression of springs 4 Repeat the operation symmetrically on each stud bolt holding the brak...

Page 17: ...moved from discarded equipment other than those mentioned in 16 02 15 where 16 02 09 transformers and capacitors containing PCBs 16 02 10 discarded equipment containing or contaminated by PCBs other than those mentioned in 16 02 09 16 02 11 discarded equipment containing chlorofluorocarbons HCFC HFC 16 02 12 discarded equipment containing free asbestos 16 02 13 discarded equipment containing hazar...

Page 18: ...16 32 IOM BX BE BN MX ME M_eng Translation of original instructions in Italian Rev 02_0 30 09 16 8 SPARE PARTS M05 M05 M05 FA ...

Page 19: ...30 Bearing 6050 Compensation ring 6310 Circlip 6320 Circlip 6234 Blank plug 6250 Terminal board 6440 Flange bolt 6444 NDE shield bolt M05 1070 Rear shield KSA 6080 V ring kit ref Description M05 FD M05 FA 1080 Shield for brake motor 1290 Spacer ring 1310 Brake disc 1320 Brake springs KTF 1325 Brake hub 6290 Key brake hub 6300 Circlip 1328 Stainless steel disc KPF 1370 Water dust guard IP55 6080 Br...

Page 20: ...ions in Italian Rev 02_0 30 09 16 ME2 ME4 MX2 MX4 M1 M4 M ME MX 1010 1100 6030 6050 1370 1290 1300 1325 6080 6300 6290 1150 1180 1360 1320 1310 1328 1080 1230 6250 6234 1220 1240 1390 1200 6020 1 1030 6310 6320 1340 6385 1030 M ME MX M_ ME_ MX_ M_ FD ME_ FD MX_ FD ...

Page 21: ...0 Circlip 6234 Blank plug 6250 Terminal board 6385 Kit bushing for W gearbox M_ ME_ MX_ 1070 Rear shield KSA 6080 V ring kit ref Description M_ FD M_ FA ME_ FD ME_ FA MX_ FD MX_ FA 1080 Shield for brake motor 1290 Spacer ring 1310 Brake disc 1320 Brake springs KTF 1325 Brake hub 6290 Key brake hub 6300 Circlip KPF 1370 Water dust guard IP55 6080 Brake seal ring V ring IP55 M_ FD ME_ FD MX_ FD KSM ...

Page 22: ...20 32 IOM BX BE BN MX ME M_eng Translation of original instructions in Italian Rev 02_0 30 09 16 M5 ME5 MX5 M5 ME5 M5 FD ME5 FD MX5 MX5 FD ...

Page 23: ...tion ring 6310 Circlip 6320 Circlip 6234 Blank plug 6250 Terminal board 6440 Flange bolt 6448 NDE shield bolt kit ref Description M5 ME5 MX5 1070 Rear shield KSA 6080 V ring M5 FD M5 FA ME5 FD ME5 FA MX5 FD MX5 FA 1080 Shield for brake motor 1310 Brake disc 1320 Brake springs KTF 1325 Brake hub 6045 Spacer 6290 Key brake hub 6300 Circlip KPF 1370 Water dust guard IP55 6080 Brake V ring IP55 M5 FD ...

Page 24: ...30 Rotor shaft 1050 Mounting flange IM B5 IM B14 1070 Rear shield 1150 Fan 1180 Fan cover KSM 1200 Terminal box lid 1230 Terminal box gasket 6234 Blank plug kit ref Description 6250 Terminal board 6440 Flange bolt 6444 NDE shield bolt KSA 6020 Bearing 6030 Bearing 6050 Compensation ring 6060 Key 6070 Seal ring 6080 V ring Only available as a complete kit ...

Page 25: ... 1010 Stator winding complete 1030 Rotor shaft 1050 Mounting flange B5 B14 1070 Rear shield 1100 Tie rods 1150 Fan 1180 Fan cover KSM 1200 Terminal box lid 1230 Terminal box gasket kit ref Description 6234 Blank plug 6250 Terminal board KSA 6020 Bearing 6030 Bearing 6050 Compensation ring 6060 Key 6070 Seal ring 6080 V ring Only available as a complete kit ...

Page 26: ...ft 1050 Mounting flange IM B5 1070 Rear shield 1150 Fan 1180 Fan cover KSM 1200 Terminal box 1220 Terminal box lid 1230 Terminal box gasket 1240 Lid gasket kit ref Description 6234 Blank plug 6250 Terminal board 6440 DE flange bolts 6448 NDE shield bolts KSA 6020 Bearing 6030 Bearing 6050 Compensation ring 6060 Key 6070 Seal ring 6080 V ring Only available as a complete kit BX 160 BX 180 ...

Page 27: ...1230 Terminal box gasket 1240 Lid gasket 1290 Spacer ring 1300 d c brake type FD 1310 Brake disc 1320 Brake springs KTF 1325 Brake hub 6290 Key brake hub 6300 Circlip kit ref Description 1328 Stainless steel disc IP55 1360 Hand release lever KPF 1370 Grommet IP55 6080 V ring IP55 1390 ac dc rectifier KSA 6020 Bearing 6030 Bearing 6050 Compensation ring 6060 Key 6070 Seal ring 6234 Blank plug 6250 ...

Page 28: ...n cover KSM 1200 Terminal box 1220 Terminal box lid 1230 Terminal box gasket 1240 Lid gasket 1290 Spacer ring 1300 d c brake type FD 1310 Brake disc 1320 Brake springs kit ref Description KTF 1325 Brake hub 6290 Key brake hub 6300 Circlip 1328 Stainless steel disc IP55 1360 Hand release lever KPF 1370 Grommet IP55 6080 V ring IP55 1390 ac dc rectifier KSA 6020 Bearing 6030 Bearing 6050 Compensatio...

Page 29: ...Terminal box 1220 Terminal box lid 1230 Terminal box gasket 1240 Lid gasket 1300 d c brake type FD 1310 Brake disc 1320 Brake springs KTF 1325 Brake hub 6290 Key brake hub 6300 Circlip kit ref Description 1328 Stainless steel disc IP55 1360 Hand release lever KPF 1370 Grommet IP55 6080 V ring IP55 1390 ac dc rectifier KSA 6020 Bearing 6030 Bearing 6050 Compensation ring 6060 Key 6070 Seal ring 623...

Page 30: ...nal box 1230 Terminal box gasket 1290 Spacer ring 1310 Brake disc 1320 Brake springs KTF 1325 Brake hub 6290 Key brake hub 6300 Circlip kit ref Description 1328 Stainless steel disc IP55 1350 a c brake type FA KPF 1370 Grommet IP55 6080 V ring IP55 1380 Hand release lever KSA 6020 Bearing 6030 Bearing 6050 Compensation ring 6060 Key 6070 Seal ring 6234 Blank plug 6250 Terminal board 6440 Flange bo...

Page 31: ...erminal box 1230 Terminal box gasket 1290 Spacer ring 1310 Brake disc 1320 Brake springs KTF 1325 Brake hub 6290 Key brake hub 6300 Circlip kit ref Description 1350 a c brake type FA KPF 1370 Brake seal kit IP55 6080 V ring IP55 1380 Hand release lever KSA 6020 Bearing 6030 Bearing 6050 Compensation ring 6060 Key 6070 Seal ring 6234 Blank plug 6250 Terminal board Only available as a complete kit B...

Page 32: ...inal box gasket 1240 Terminal box lid gasket 1310 Brake disc 1320 Brake springs KTF 1325 Brake hub 6290 Key brake hub 6300 Circlip kit ref Description 1350 a c brake type FA KPF 1370 Brake seal kit IP55 6080 V ring IP55 1380 Hand release lever KSA 6020 Bearing 6030 Bearing 6050 Elastic ring 6060 Key 6070 Seal ring 6234 Blank plug 6250 Terminal board 6310 Circlip 6440 Bolt DE 6448 Bolt NDE Only ava...

Page 33: ...shield 1100 Tie rods 1110 Fan cowling KSF 1120 Brake holding plate 6130 Bolts 1150 Fan 1190 Brake guard KSM 1200 Terminal box 1230 Terminal box gasket 1310 Brake disc kit ref Description 1312 Armature plate 1315 a c brake type BA 1460 Brake release KSA 6020 Bearing 6030 Bearing 6050 Compensation ring 6060 Key 6070 Seal ring 6080 V ring 6190 Nut screw 6234 Blank plug 6250 Terminal board Only availa...

Page 34: ...2_0 Description Removed information on brakes type AFD Added information on BX MX motors 15 Added new chapter Disassembly recycling or disposal This publication supersedes and replaces any previous edition and revision We reserve the right to implement modifications without notice This catalogue cannot be reproduced even partially without prior consent ...

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Page 36: ...647 3111 fax 39 051 647 3126 bonfiglioli bonfiglioli com www bonfiglioli com BN BE BX M ME MX series Installation Operation and Maintenance Manual We have a relentless commitment to excellence innovation sustainability Our team creates distributes and services world class power transmission drive solutions to keep the world in motion ...