Bosch Basic module TS-AC B1-M2-1X, Operating Instructions Manual

Page 1: ...Operating instructions DOK SUPPL TS AC B1 M2 ITRS EN P 04 2021 Bosch Rexroth AG Automax 100 Basic module TS AC B1 M2 1X ...

Page 2: ...series Automax 100 Title Basic module TS AC B1 M2 1X Type of documentation Operating instructions Documentation type DOK SUPPL TS AC B1 M2 ITRS EN P Materialnummer R901540429 Purpose of the documentation Primäre Information zur Nutzung Sicherheitshinweise Inbetriebnahme Bedienung Handhabung Technischer Aufbau Change history Edition Version Comment DOK SUPPL TS AC B1 M2 ITRS EN P 04 2021 Repla for ...

Page 3: ...on by means of protective extra low voltage PELV against electric shock 9 2 6 5 Protection against contact with hot parts 10 2 6 6 Protection during handling and assembly 10 2 7 Personal protective equipment 10 2 8 Obligations of the operator 10 2 8 1 General information 10 2 8 2 Safety signs 11 2 9 Safety equipment 12 2 10 Operator workstations 12 2 10 1 General information 12 2 10 2 Teaching sta...

Page 4: ...ied 31 Commissioning 33 8 1 First commissioning 33 Operating 35 9 1 Configuration of the NETGEAR Ethernet switch 35 Maintenance and repair 39 10 1 Cleaning and care 39 10 2 Maintenance 39 10 3 Spare parts 40 Diassembly and replacement 41 Disposal 43 12 1 Environmental protection 43 Extension and modification 45 13 1 Extension by 1 level 45 13 2 Extension by 2 levels 46 13 3 Product rebuild 46 Trou...

Page 5: ...ing instructions and the titles with document numbers in the following table can be found online in the Bosch Rexroth media directory https brmv2 kittelberger net Supplementary documentation Title Dokument number Dokument type NETGEAR GS308E https www downloads netgear com files GDC GS305E GS305E_GS308E_IG_GR pdf Data sheet NETGEAR GS308E https www downloads netgear com files GDC GS305E GS305E_GS3...

Page 6: ...ded WARNING Indicates a dangerous situation which may cause death or severe personal injuries if not avoided CAUTION Indicates a dangerous situation which may cause minor to medium personal injuries if not avoided NOTICE Indicates damage to property The product or the environment could be damaged 1 3 2 Symbols The following symbols indicate notes which are not safety relevant but increase the comp...

Page 7: ... TS Training system Basic module Basic module TS AC B1 M2 1X Extension modules Various extension modules are available 1 3 4 Abbreviations The following abbreviations are used in this documentation Abbreviations Abbreviation Meaning BR Bosch Rexroth RD Rexroth document DC Direct current AC Alternating current General abbreviations Abbreviation Unit Meaning U V Electrical voltage I A Electric curre...

Page 8: ...4 54 About this documentation Automax 100 Basic module TS AC B1 M2 1X Bosch Rexroth AG 04 2021 DOK SUPPL TS AC B1 M2 ITRS EN P Abbreviation Unit Meaning T mm Depth M kg Weight ...

Page 9: ...ll as careful operation and maintenance 2 2 Intended use Bosch Rexroth products are developed and produced according to the relevant state of the art Before their delivery they are checked for their operationally safe condition Before using the Bosch Rexroth products the following prerequisites must be complied with in order to guarantee intended use of the products Everyone who in any way deals w...

Page 10: ...rofessional training knowledge and experience as well as their understanding of the relevant conditions pertaining to the work to be undertaken An expert must observe the relevant specific professional rules 2 4 2 Teaching At this product trainees may only work under direct supervision after being given appropriate instructions by an instructor or trained member of staff 2 4 3 Trained personnel Fo...

Page 11: ...r incorrect handling 2 6 3 General information In case of damage due to non compliance with the warnings in these operating instructions Bosch Rexroth AG will not accept any liability Before the commissioning the operating maintenance and safety instructions are to be read If you have not understood the documentation in the available language please contact your responsible Bosch Rexroth customer ...

Page 12: ...isk of burning Before touching first allow devices to cool down for 10 minutes after switching off Touching hot equipment parts such as device housings in which cooling elements and resistors are located can lead to burns 2 6 6 Protection during handling and assembly CAUTION Risk of injury by improper handling Bodily injury by bruising shearing cutting hitting Observe the general construction and ...

Page 13: ...izontal The operator will instruct their employees and or those of third party companies on possible dangers at the place of installation The operator must provide adequate illumination around the area of installation of the product 2 8 2 Safety signs Depending on the installation conditions it may be necessary to attach warnings at the place of installation The operator is responsible for attachi...

Page 14: ...ule in an office as well as in a training room are considered In general sufficient lighting of the workstations in compliance with Lighting of work places DIN EN 12464 1 must be ensured According to DIN EN 12464 1 a light intensity of 500 Lux is recommended in the classification for training institutions for training workshops exercise rooms and laboratories The criteria of the following list mus...

Page 15: ...tween the table rows Escape routes must be generally kept free and may not be obstructed No cables should be routed on the ground in the passages If this is not possible the cables must be covered with suitable cable ducts or similar If cable ducts are installed on the floor within the passage areas a Tripping hazard warning sign must be attached Please refer to the table Warning signs according t...

Page 16: ...xtension module worktable 1 Worktable 1 Basic module with extension module worktable 2 Worktable 2 Operator workplaces dimensions in cm 2 10 2 Teaching stations The following teaching stations are provided depending on how the product is used Teaching stations per training system Work step Recommended max number of people Set up 1 Operating 1 ...

Page 17: ...ue to improper handling Damage to property The product may only be operated according to the intended use NOTICE Contamination by foreign bodies Premature wear and malfunctions During assembly provide for cleanliness in order to prevent foreign bodies from getting into the basic module TS AC B1 M2 1X and causing malfunctions Before commissioning ensure that all electric and mechanical connections ...

Page 18: ...14 54 General instructions concerning property damage and product damage Automax 100 Basic module TS AC B1 M2 1X Bosch Rexroth AG 04 2021 DOK SUPPL TS AC B1 M2 ITRS EN P ...

Page 19: ...ne TS EC 1000 MM RD Contact protected measuring line 4 mm red according to IEC EN 61010 031 measurement category CAT II 1 1827003219 Measuring line TS EC 1000 MM BU Contact protected measuring line 4 mm blue according to IEC EN 61010 031 measurement category CAT II 1 R911405746 Connector XVB 4 19 nsulated connector Ø 4 mm according to IEC EN 61010 031 of measurement category CAT II connector width...

Page 20: ...16 54 Scope of delivery Automax 100 Basic module TS AC B1 M2 1X Bosch Rexroth AG 04 2021 DOK SUPPL TS AC B1 M2 ITRS EN P ...

Page 21: ...lls etc in compliance with IT safety requirements and applicable standards for your application to prevent unauthorized access Operation of systems and machines generally require implementation of a holistic state of the art IT security concept The properties of the Bosch Rexroth products must be taken into consideration for a holistic IT security concept The properties to be considered are docume...

Page 22: ...securing of attached extension modules Operating equipment on front plate 5 2 1 Voltage supply general information The voltage supply on the rear of the basic module TS AC B1 M2 1X is divided as follows Voltage supply for sensors and logics e g PLC ULS red safety socket Voltage supply for actuator technology UA green safety socket Ground 0V GND blue safety socket If no external voltage supply is r...

Page 23: ... for extension modules For attachment of extension modules 2 slots are available Each slot is assigned 3 safety sockets for voltage supply of extension modules The following voltages are supplied GND blue safety socket ULS DC 24 V red safety socket UA DC 24 V green safety socket Information on the attachment of extension modules can be found in chapter Extension and modification as of page 45 Slot...

Page 24: ...e Thru Plus Utility TFTP Yes LEDs per port Speed link activity LEDs at device Power system SUPPORTED IEEE STANDARDS IEEE 802 3 Ethernet EEE 802 3ab 1000BASE T IEEE 802 3u 100BASE T EEE 802 3ab 1000BASE T EEE 802 1p Class of Service IEEE 802 1Q VLAN Tagging IEEE 802 3x Full duplex Flow Control 5 2 4 Dimensional sheet The following figure illustrates the outer dimensions of the basic module TS AC B1...

Page 25: ...raining system Series construction type AC Automation component Version B1 Standalone 2 slots B2 Attachement type 1 slot Option M1 DC 24V distribution M2 Netwerk DC 24V distribution M3 1 emergency stop 1x switch 3x push button 24V distribution Type 1X Type 1 5 3 2 Type plate The information on the type plate is further described below Material number Serial number Device type Technical data opt Te...

Page 26: ...22 54 About this product Automax 100 Basic module TS AC B1 M2 1X Bosch Rexroth AG 04 2021 DOK SUPPL TS AC B1 M2 ITRS EN P ...

Page 27: ...60529 Protection class IP20 means 2 protected against ingress of foreign particles 12 5 mm diameter 0 not protected against ingress of water humidity Prevent increased vibrations and shocks during transport and transport the product inside a packaging that protects it against dust and humidity 6 2 Storing the product NOTICE Risk of damage caused by humidity and dampness Damage to property Protect ...

Page 28: ...ained if additional measures are taken and observed for commissioning However no additional rights can be claimed under guarantee Cable and connector Storage time for cables and plug in connectors Storage time months Measures for commissioning 1 12 60 Visual inspection of all parts for damage Check of electric contacts for corrosion Visual inspection of the cable sheath do not use the cable in cas...

Page 29: ... case of improper handling sharp and pointed parts of the packaging may cause injuries Open the packaging using suitable aids Do not use sharp blades Internal parts might be damaged For unboxing of the device proceed as follows Carefully remove the basic module TS AC B1 M2 1X from its packaging Remove all remaining packaging Keep the original packaging during the guarantee period of the device for...

Page 30: ...ition The product may only be used horizontally The basic module TS AC B1 M2 1X must be set up on a stable and level surface Additionally it must be ensured that sufficient workspace is available around the module for technical or training documentation Detailed information can be found in chapter Operator workstations as of page 12 7 3 Required accessories WARNING High electric voltage by incorre...

Page 31: ...ecified values 2 For operation of the basic module up to its performance limit the specified values are recommended by Bosch Rexroth Compliance with national regulations and standards is within the responsibility of the operator Bosch Rexroth AG does not assume any liability for damage caused by use of power supply units from other suppliers The operator assumes all risks involved with the use of ...

Page 32: ...s required are within reach and functional Consider the following aspects before the final set up Make sure sufficient space is available for the basic module TS AC B1 M2 1X Also refer to chapter Operator workstations as of page 12 Any possible attachment parts should be taken into account Check the levelness of the assembly station Make sure that there is sufficient lighting at the set up locatio...

Page 33: ...3 Insulated connector 4 mm connector width 19 mm mat no R911405746 Connection of basic module to external power supply unit The power supply of the basic module is established 7 4 2 Connecting the power supply UA externally supplied ATTENTION For external voltage supply of the actuator technology UA only modules from this series of training systems may be used Information on the electrical connect...

Page 34: ...30 54 Assembly Automax 100 Basic module TS AC B1 M2 1X Bosch Rexroth AG 04 2021 DOK SUPPL TS AC B1 M2 ITRS EN P ...

Page 35: ...ions must always be observed DANGER High electrical voltage Danger to life risk of injury by electric shock Defective or damaged components or cables must be replaced This also applies for the required power supply units and their connection cables Do not open any covers or device sockets during operation Do not separate or connect plug in connectors when energized CAUTION Risk of tripping and fal...

Page 36: ...ternal power supply unit Activate the main switch at the front of the basic module The green power LED of the Ethernet switch is flashing At the safety socket for slot 1 and slot 2 GND 24 V ULS and 24 V UA are applied If no extension module is available the voltage can be checked with a multimeter at the safety sockets for slot 1 and slot 2 Slot 1 for extension module Voltage supply for extension ...

Page 37: ...tion of the basic module depends on the attached extension module 9 1 Configuration of the NETGEAR Ethernet switch For operation of the basic module with extension modules the NETGEAR Ethernet switch does not need to be configured The default settings are sufficient If it is still necessary to access the configuration menu enter the IP address into the address bar of the web browser This is furthe...

Page 38: ...confirm with Enter Run window The window with the network settings is opened Look for the network adapter to which the NETGEAR Ethernet switch is connected Select it by left click Right click to open the context menu Network Connections window Open the properties Select Internet Protocol Version 4 TCP IPv4 and open it via properties ...

Page 39: ...SUPPL TS AC B1 M2 ITRS EN P Ethernet Properties window Select Use the following IP address Enter the following IP address 192 168 0 4 and the following subnet mask 255 255 255 0 TCP IPv4 properties Confirm the selection with OK Close all windows and open a web browser e g Google Chrome ...

Page 40: ...Enter the password password for login Login screen window The configuration page of the NETGEAR Ethernet switch is displayed NETGEAR Ethernet switch configuration menu The default IP address of the NETGEAR Ethernet switch is 192 168 0 239 and the default login password is password If the changed IP address or password is lost press the reset button at the front of the NETGEAR Ethernet switch to re...

Page 41: ...nts or aggressive cleaning agents which may damage the painted surfaces Ensure that no liquids enter the housing through the ventilation slots Do not use compressed air for cleaning 10 2 Maintenance WARNING Compromising of the training system individual components or other assets Risk for safe operation of the training system Risk of injury or death for operator or third Chapter Safety instruction...

Page 42: ...cording to IEC EN 61010 031 measurement category CAT II 1 1827003219 Measuring line TS EC 1000MM BU Contact protected measuring line 4 mm blue according to IEC EN 61010 031 measurement category CAT II 1 R911405746 Connector XVB 4 19 Insulated connector Ø 4 mm according to IEC EN 61010 031 of measurement category CAT II connector width 19 mm For spare parts orders contact Bosch Rexroth Service and ...

Page 43: ...y the electrical connection to the external power supply must be disconnected To do this disconnect the touch proof test leads 1 and 2 at the rear of the device The insulated connection plug 3 does not have to be disconnected for disassembly See also the following figure 1 Contact protected measuring line 4 mm blue mat no 1827003219 2 Contact protected measuring line 4 mm red mat no 1827003218 3 I...

Page 44: ...40 54 Diassembly and replacement Automax 100 Basic module TS AC B1 M2 1X Bosch Rexroth AG 04 2021 DOK SUPPL TS AC B1 M2 ITRS EN P ...

Page 45: ...components in order to recycle them Separate the materials e g Steel Aluminium Non ferrous metal Electronic waste Plastic Seals 12 1 Environmental protection NOTICE Careless disposal of the product and the packaging material may lead to environmental pollution Illegal waste disposal can lead to criminal charges and fines Dispose of the product and the packaging material in accordance with the appl...

Page 46: ...42 54 Disposal Automax 100 Basic module TS AC B1 M2 1X Bosch Rexroth AG 04 2021 DOK SUPPL TS AC B1 M2 ITRS EN P ...

Page 47: ...urled screws The following figure illustrates the different fitting types Fitting type 1 Fitting type 2 Fitting type 3 Fitting type 4 Fitting type 1 level Fitting type 1 Slot 1 front of the basic module is fitted with an extension module Voltage supply is established via the safety sockets assigned to slot 1 Fitting type 2 Slot 2 rear of the basic module is fitted with an extension module Voltage ...

Page 48: ...dules is not recommended as this would compromise the stability risk of tilting Fitting type 5 Fitting type 6 Fitting type 2 levels Fitting type 5 Slot 2 of the basic module is fitted with an extension module A second extension module is then placed on the previously installed extension module This fitting types offers the advantage that all M12 system connectors can be easily reached and all stat...

Page 49: ...a suitable supply network ATTENTION The specification of the input voltage of the used external power supply unit must be observed No voltage supply Check the output voltage DC 24 V of the external power supply unit by means of a multimeter As necessary check the fuse protection of the output voltage of the external power supply unit If the power supply unit has a main switch check if it is activa...

Page 50: ...46 54 Troubleshooting Automax 100 Basic module TS AC B1 M2 1X Bosch Rexroth AG 04 2021 DOK SUPPL TS AC B1 M2 ITRS EN P ...

Page 51: ...tection class IP20 Supply voltage external power supply unit Voltage DC V 24 10 Current I 6 5 3 Module fuse protection A 6 3 4 A weighted continuous sound level at workplace of operating personnel dB 0 1 Current consumption of the basic module without extension module and connected actuator 2 Power consumption of the basic module without extension module and connected actuator 3 Recommended by Bos...

Page 52: ...48 54 Technical data Automax 100 Basic module TS AC B1 M2 1X Bosch Rexroth AG 04 2021 DOK SUPPL TS AC B1 M2 ITRS EN P ...

Page 53: ...Appendix Automax 100 Basic module TS AC B1 M2 1X 49 54 Bosch Rexroth AG 04 2021 DOK SUPPL TS AC B1 M2 ITRS EN P Appendix 16 1 Electrical circuit diagram Electrical circuit diagram ...

Page 54: ...ct protected measuring line 4 mm red according to IEC EN 61010 031 measurement category CAT II 1 1827003219 Measuring line TS EC 1000MM BU Contact protected measuring line 4 mm blue according to IEC EN 61010 031 measurement category CAT II 1 R911405746 Connector XVB 4 19 Insulated connector Ø 4 mm according to IEC EN 61010 031 of measurement category CAT II connector width 19 mm For spare parts or...

Page 55: ...service svc boschrexroth de Internet http www boschrexroth com Here you will also find supplementary information on service repair e g delivery addresses and training We can help you quickly and efficiently if you have the following information ready detailed description of the fault and circumstances Information on the nameplate of the products concerned in particular type codes and serial number...

Page 56: ...4 Appendix Automax 100 Basic module TS AC B1 M2 1X Bosch Rexroth AG 04 2021 DOK SUPPL TS AC B1 M2 ITRS EN P 16 4 Declaration of confirmity Declaration of confirmity German original Declaration of conformity ...

Page 57: ...and product damage 15 General safety instructions 8 I Illustration of information 3 Improper use 8 Information on IT security 19 Installation conditions 28 Intended use 7 M Maintenance 39 Maintenance and repair 39 Measures in case of faults 47 O Obligations of the operator 10 Operating 35 Operator workstations 12 P Performance description 19 Personal protective equipment 10 Product and technology ...

Page 58: ...54 54 Alphabetical index Automax 100 Basic module TS AC B1 M2 1X Bosch Rexroth AG 04 2021 DOK SUPPL TS AC B1 M2 ITRS EN P ...

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Page 60: ...epla For Version Bosch Rexroth AG 2021 DOK SUPPL TS AC B1 M2 ITRS EN P Bosch Rexroth AG Bosch Rexroth Academy Bahnhofplatz 2 D 97070 Würzburg Germany Phone 49 0 9352 18 1920 E Mail training boschrexroth de http www boschrexroth com academy ...