Bosch Rexroth IndraControl VCP 11.2, Project Planning Manual

Page 1: ...Project Planning Manual Electric Drives and Controls Pneumatics Service Linear Motion and Assembly Technologies Hydraulics Rexroth IndraControl VCP 11 2 R911311481 Edition 03 ...

Page 2: ...or the payment of damages All rights are reserved in the event of the grant of a patent or the registration of a utility model or design DIN 34 1 Validity The specified data is for product description purposes only and may not be deemed to be guaranteed unless expressly confirmed in the contract All rights are reserved with respect to the content of this documentation and the availability of the p...

Page 3: ...ctrical Parts 3 4 3 6 Protection Against Electric Shock by Protective Low Voltage PELV 3 5 3 8 Protection Against Magnetic and Electromagnetic Fields Du ring Operation and Mounting 3 7 3 9 Protection Against Contact with Hot Parts 3 8 3 11 Battery Safety 3 9 4 Technical Data 4 1 4 1 Front Panel and Enclosure 4 1 4 2 Touchscreen and Display 4 1 4 3 Electrical Data 4 2 4 4 Interfaces 4 2 4 5 Central...

Page 4: ...and Installation 8 1 8 1 General Information 8 1 8 2 Exchange of Hardware Components 8 1 8 3 Data Backup 8 1 8 4 Unpacking the Device 8 1 8 6 1 Supply Voltage 24 V 8 3 8 7 Front Panel 8 5 8 8 Fuse 8 5 8 9 1 Changing the Battery 8 6 8 9 2 Battery Disposal 8 6 9 Ordering Information 9 1 9 1 Type Code 9 1 10 Disposal and Environmental Protection 10 1 10 1 Disposal 10 1 10 1 1 Products 10 1 10 1 2 Pac...

Page 5: ...R911311481 03 Rexroth IndraControl VCP 11 2 Electric Drives and Controls Bosch Rexroth AG V Contents 13 1 Helpdesk 13 1 13 2 Service Hotline 13 1 13 3 Internet 13 1 13 4 Helpful Information 13 1 ...

Page 6: ...VI Bosch Rexroth AG Electric Drives and Controls Rexroth IndraControl VCP 11 2 R911311481 03 Contents ...

Page 7: ...plica tion Special features of the Device are its compact design and the seal run ning around the rear Thus it is suitable for various applications Fur thermore every mounting position is possible Depending on the variant the small operator terminal is equipped eit her with two serial standard interfaces or with a field bus interface The front panel with touch screen allows to operate the applicat...

Page 8: ...ng the System 1 2 Operating System The Windows CE operating system is installed on the small operator terminal 1 3 Commissioning Mount the device properly for more information see chapter Dimensi ons Then connect the device to the voltage supply and to the control unit or the field bus system if required ...

Page 9: ... use of the products are satisfied Personnel that in any way shape or form uses our products must first read and understand the relevant safety instructions and be familiar with appropriate use If the product takes the form of hardware then they must remain in their original state in other words no structural changes are permit ted It is not permitted to decompile software products or alter source...

Page 10: ... Using the small operator terminal outside of the above referenced areas of application or under operating conditions other than described in the document and the technical data specified is defined as inappro priate use The small operator terminal may not be used if they are subject to operating conditions that do not meet the above specified ambient conditions This includes for example operation...

Page 11: ...ion immediately to the person or persons responsible for the safe operation of this equipment If the equipment is resold rented or transferred or passed on to others then these safety instructions must be delivered with the equipment 3 2 Explanations The safety instructions describe the following degrees of hazard seriousness in compliance with ANSI Z535 The degree of hazard seriousness informs ab...

Page 12: ...is equipment Only persons who are trained and qualified for the use and operation of the equipment may work on this equipment or within its proximity DANGER High voltage and high discharge current Danger to life or severe bodily harm by electric shock DANGER Dangerous movements Danger to life severe bodily harm or material damage by unintentional motor movements WARNING High electrical voltage due...

Page 13: ...n equipment also in a machine The information given in the documentation of the product with re gard to the use of the delivered components contains only examples of applications and suggestions The machine and installation manufacturer must make sure that the delivered components are suited for his individual application and check the information given in this documentation with regard to the use...

Page 14: ...pment at any time even for brief measurements or tests if the ground wire is not permanently con nected to the points of the components provided for this purpose Before working with electrical parts with voltage higher than 50 V the equipment must be disconnected from the mains voltage or power supply Make sure the equipment cannot be switched on again un intended The following should be observed ...

Page 15: ...n necessary for brief tests Connect the safety conductor of the electrical equipment always per manently and firmly to the supply mains Leakage current exceeds 3 5 mA in normal operation Use a copper conductor with at least 10 mm2 cross section over its entire course for this safety conductor connection Prior to startups even for brief tests always connect the protective conductor or connect with ...

Page 16: ...lly the danger of bodily injury and material damage this alone cannot be relied upon to ensure complete safety Until the inte grated monitoring functions become effective it must be assumed in any case that faulty drive movements will occur The extent of faulty drive movements depends upon the type of control and the state of operation DANGER Dangerous movements Danger to life risk of injury sever...

Page 17: ...ll can be achieved by switching off the power supply contactor or by safe mechanical locking of moving parts Secure vertical axes against falling or dropping after switching off the motor power by for example mechanically securing the vertical axes adding an external braking arrester clamping mechanism ensuring sufficient equilibration of the vertical axes The standard equipment motor brake or an ...

Page 18: ...a doctor must be consulted prior to doing so Heart pacemakers that are already implanted or will be implanted in the fu ture have a considerable variation in their electrical noise immunity Therefore there are no rules with general validity Persons with hearing aids metal implants or metal pieces must con sult a doctor before they enter the areas described above Otherwi se health hazards will occu...

Page 19: ...ct documentati on special tools must be used Use lifting devices and tools correctly and safely For safe protection wear appropriate protective clothing e g safety glasses safety shoes and safety gloves Never stand under suspended loads Clean up liquids from the floor immediately to prevent slipping CAUTION Risk of injury by incorrect handling Do not attempt to reactivate discharged batteries by h...

Page 20: ...lines or connections can cause injuries or material damage CAUTION Danger of injury by incorrect handling of pressurized systems Do not attempt to disassemble to open or to cut a pressurized sys tem danger of explosion Observe the operation instructions of the respective manufacturer Before disassembling pressurized systems release pressure and drain off the fluid or gas Use suitable protective cl...

Page 21: ...m 3 465 x 4 803 H x W Mounting Depth Standard About 33 mm 1 299 Fieldbus About 45 mm 1 772 Standard About 34 mm 1 339 Fieldbus About 46 mm 1 811 Degrees of Protection Front IP65 Rear IP20 Total Weight About 500 g Touchscreen Type Analog Resistive 4 Wire Technology Activation Force 15 g Standard With R8 HS60 Silicon Rubber Durability No Damages or Malfunctions after 3 Million Strokes un der the fol...

Page 22: ...nimum Voltage 18 V Maximum Voltage 30 V Power Consumption Typical at 24 V 0 25 A 0 2 A Power Consumption Maximum 0 35 A 0 3 A Connected Load 6 W 4 8 W Fuse Semiconductor Fuse Self resetting Protection Against Polarity Reversal Integrated Ethernet X5 Ethernet 10 100 Base T Serial Interfaces Variable Baud Rates and Data Formats X6 SER1 RS485 In Accordance With DIN 66259 4 Transmission Length 0 1200 ...

Page 23: ... 2 0 X9 X10 Host Min 1 5 Mbit s Max 12 Mbit s Max Output Current 100 mA per Output Central Processing Unit Central Processing Unit RISC ARM9 Clock Frequency 200 MHz Other Features Watchdog Timer Real Time Clock Battery Monitoring Memory Application Memory 3 MByte Flash 16 MByte SDRAM 32 MByte SRAM 512 KByte Connection System D SUB female and male connector strips 9 pin and 25 pin Female and male c...

Page 24: ...umidity 25 g m3 No Condensation Permitted According to the Clima Class 2K2 to EN 60721 3 2 Storage Minimum Relative Humidity 5 Maximum Relative Humidity 85 Minimum Absolute Humidity 1 g m3 Maximum Absolute Humidity 25 g m3 No Condensation Permitted According to the Clima Class 1K2 to EN 60721 3 1 Atmospheric Pressure Operation To 2000 m about Sea Level According to DIN EN 61131 2 Transportation To...

Page 25: ...ction EN 60529 Impact Load Shocks EN 60068 Part 2 27 Sinusoidal Vibrations EN 60068 Part 2 6 UL CSA Certification UL508 Industrial Control Equipment C22 2 No 14 95 CSA This is a class A device This device may cause radio interference in residential areas In this case the user may be required to introduce ap propriate countermeasures and to bear the cost of same You must satisfy the following condi...

Page 26: ...rt As it is impossible to follow the continuing development of all materials e g lubricants in machine tools which may interact with our controls and drives it cannot be completely ruled out that any reactions with the materials used by Bosch Rexroth might occur For this reason before using the respective material a compatibility test has to be carried out for new lubricants cleaning agents etc an...

Page 27: ...d snap the brackets down into place point 2 3 Fasten the operating device with the grub screws point 3 When installing the operating device keep a minimum clearance of 30 mm 1 181 around the operating device to ensure adequate air cir culation When the operating device is installed horizontally please note that ad ditional sources of heat beneath the operating device may result in heat accumulatio...

Page 28: ...5 2 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraControl VCP 11 2 R911311481 03 Dimensions 5 1 1 Front Panel Dimensions Fig 5 2 Front panel dimensions ...

Page 29: ...R911311481 03 Rexroth IndraControl VCP 11 2 Electric Drives and Controls Bosch Rexroth AG 5 3 Dimensions 5 1 2 Mounting Cutout Fig 5 3 Mounting cutout A Mounting Cutout B Front Panel ...

Page 30: ...ls Rexroth IndraControl VCP 11 2 R911311481 03 Dimensions 5 1 3 Side View with Dimensions Fig 5 4 Side view and mounting depth VCP 11 2 1 Mounting Bracket 2 Threaded Pin 3 Mounting Surface Thickness 1 mm to 6 mm 4 Circumferential Seal 5 Front Panel ...

Page 31: ...rol VCP 11 2 Electric Drives and Controls Bosch Rexroth AG 5 5 Dimensions Fig 5 5 Side view and mounting depth VCP 11 2T 1 Mounting Bracket 2 Threaded Pin 3 Mounting Surface Thickness 1 mm to 6 mm 4 Circumferential Seal 5 Front Panel ...

Page 32: ...5 6 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraControl VCP 11 2 R911311481 03 Dimensions ...

Page 33: ...tness To do so use the keyboard shown on the screen 3 Confirm with Enter The new contrast setting becomes effective immediately after the Enter key is pressed If necessary repeat the steps two and three until you are satisfied with the contrast Danger of intoxication If the display is damaged avoid touching swallowing or breathing in the liquids or gases which may leak out Danger of corrosion If t...

Page 34: ...und background color 6 1 3 Fonts You can use Windows fonts Windows and unicode character sets are possible 6 2 Touch Screen The device is equipped with a resistive 4 wire touch screen You ope rate the small operator terminal using this touch screen Pointed or sharp objects such as pens or fingernails can lead to irre parable damages of the touch screen Exclusively therefore use the fin gertips or ...

Page 35: ...s 7 Interfaces Depending on the device variant several interfaces are available to you Type Code Available Interfaces USB X9 X10 Ethernet X5 RS485 RS232c X6 SER1 RS232 X6 SER2 PROFIBUS DP X6 VCPxx xxxx xxx NN xx xx X X VCPxx xxxx xxx PB xx xx X X X VCPxx xxxx xxx SR xx xx X X X X Fig 7 1 Device Variants ...

Page 36: ... RJ45 female connector 7 1 1 2 Cable Pin Designation Function 1 Tx Transmitted Data Positive Polarity 2 Tx Transmitted Data Negative Polarity 3 Rx Received Data Positive Polarity 4 n c Not connected 5 n c Not Connected 6 Rx Received Data Negative Polarity 7 n c Not Connected 8 n c Not Connected Fig 7 2 Pin assignment of the Ethernet interface A twisted pair cable of category 6 CAT 6 must be used T...

Page 37: ... 2 1 Cable No Color State Designa tion Function 1 Green ON XMT Sending ethernet data tele gram 2 Yellow ON RCV Receiving ethernet data tele gram Fig 7 4 Function of the ethernet diagnostics LEDs Using input devices not suitable for industrial use e g keyboard mouse may decrease safety of operation This includes input devices intended for home and office use For the specification of a suitable cabl...

Page 38: ... for the communication SER1 is operated separately from the channel for the logging printer scanner SER2 Due to the protocol only one of the two interface standards can be used for the communication channel SER1 Fig 7 5 Rear view RS422 RS485 RS232 1 Female Connector X5 Ethernet 2 Female Connector X6 RS422 RS485 RS232 3 Female Connector X9 X10 USB Host Type A 4 Termination Switch X6 SER1 RS485 5 Co...

Page 39: ...here A and B 7 2 1 1 Pin Assignment Fig 7 6 25 pin D SUB female connector strip Connector in the small operator terminal 25 pin D SUB female con nector strip Signal Logic 1 UA UB 0 3 V i e UA UB Signal Logic 0 UA UB 0 3 V i e UA UB Pin Designation Function 8 T A Transmitted data 9 T B Transmitted data 11 SGND Signal Ground 22 R A Received data 23 R B Received data Fig 7 7 Pin assignment RS485 The ...

Page 40: ... Legend for table I Switch ON Switch OFF Designation Value R1 R3 510 Ohm R2 150 Ohm R4 120 Ohm Fig 7 9 Resistance values termination RS422 RS485 The switch positions for ON or OFF are printed onto the termination switch Only the specified switch positions are permitted Switch on the transmitter termination S1 S2 and switch off the recei ver termination S3 S4 if you terminate a RS485 interface S1 S...

Page 41: ...trip Connector in the small operator terminal 25 pin D SUB female con nector strip 7 2 2 2 Termination Pin Designation Function 6 TD Transmitted Data 15 CTS Clear to Send 17 RTS Request to Send 18 RD Received Data 25 SGND Signal Ground Fig 7 12 Pin assignment RS232 The D SUB connector strips must be shielded sufficiently See chapter Shielding D SUB Connectors on page 7 12 When channel SER1 is oper...

Page 42: ...nt Fig 7 13 25 pin D SUB female connector Connector in the small operator terminal 25 pin D SUB female con nector strip Pin Designation Function 1 Low Noise Ground 2 TD Transmitted Data 3 RD Received Data 4 RTS Request to Send 5 CTS Clear to Send 7 SGND Signal Ground 20 DTR Data Transfer Request Fig 7 14 Pin assignment of the RS232 interface The D SUB connector strips must be shielded sufficiently...

Page 43: ...ave X6 The interface for PROFIBUS DP connections is available to integrate the device into a PROFIBUS DP structure Fig 7 15 Rear view PROFIBUS DP 1 Female Connector X5 Ethernet 2 Female Connector X6 PROFIBUS 3 Female Connectors X9 X10 USB Host Type A 4 Connector X1 Supply Voltage 5 Threaded Bolt for Protective Grounding 6 Diagnostics LED PROFIBUS DP ...

Page 44: ...Plus 4 CNTR P Repeater Control Signal Plus 5 DGND Data Transmission Potential 6 VP Supply Voltage of Terminators Plus 7 nc Not Connected 8 RxD TxD N Received Data Transmitted Data Minus 9 CNTR N Repeater Control Signal Minus Fig 7 17 Pin assignment PROFIBUS DP The D SUB connector strips must be shielded sufficiently See chapter Shielding D SUB Connectors on page 7 12 Any PROFIBUS DP approved cable...

Page 45: ... connected 7 3 1 4 Diagnostics A diagnostics LED is located on the rear of the small operator terminal The LED shows the states of the bus system The diagnostics LED on the small operator terminal has the following function Baud Rate Cable Length 187 5 kBit s 1000 m 3280 839 feet 500 kBit s 400 m 1312 335 feet 1500 kBit s 200 m 656 167 feet 3000 to 12000 kBit s 100 m 328 083 feet Fig 7 19 Baud rat...

Page 46: ...d D SUB connectors as follows Fig 7 21 Shielding D SUB connectors 1 D SUB connector 2 Shield 3 Cable clip 4 Cable The shield must be folded back into a flat position over the cable she ath When fastening the cable with the cable clip as much of the shielding as possible must be in contact with the housing and sufficient strain relieve must be ensured ...

Page 47: ...visible damage in transit Also check whether the shipment matches the spe cifications on your delivery note If you notice damages in transit or discrepancies please contact our sales department immediately CAUTION Maintenance work in the device is only permissible by skilled stuff If hardware components have to be exchanged please contact the Bosch Rexroth Service or ensure that only skilled stuff...

Page 48: ...VCP 11 2 R911311481 03 Maintenance and Installation 8 5 Identification You can identify the small operator terminal by the nameplate on the rear Fig 8 1 Nameplate example 1 Ordering name Short type designation 2 Part number 3 Voltage and power specification 4 Serial number ...

Page 49: ...MBICON MSTBV 2 5 3 GF A suitable female connector strip of the type Phoenix COMBICON MSTB 2 5 3 STF is supplied Use the following procedure to connect the device to the supply vol tage 1 Remove approx 30 mm 1 181 off the outer cable sheath and ap prox 5 mm 0 197 off the wires Pin Designation Function 1 Low Noise Ground 2 0 V Supply Voltage 0 V 3 24 VDC Supply Voltage 24 VDC Fig 8 2 Pin assignment ...

Page 50: ...lation Fig 8 3 Preparing the cable 2 Fit the wires with wire end ferrules and connect the wires to the con nector Fig 8 4 Connecting the female connector strip 3 Plug the female connector strip onto connector X1 If shielded connecting cables are used in the supply voltage area the shield should be connected to pin 1 ...

Page 51: ...ctor fuse is used to protect the device Once the fuse has been tripped the device must be disconnected from the supply voltage to allow the semiconductor fuse to regenerate At an ambient tempera ture of 20 C 68 F the regeneration takes approximately 20 seconds The higher the ambient temperature the longer the regenera tion takes A separate conductor must always be provided for the protective groun...

Page 52: ...anging the Battery To ensure that the data in the SRAM and the time are preserved it is possible to change the battery under operating voltage Observe the corresponding safety notices 1 Remove the screws on the rear panel of the device and lift off the enclosure cover 2 Remove the adhesive tape securing the battery 3 Disconnect the connector from the battery and remove the dead bat tery 4 Plug in ...

Page 53: ...P VCP Line 11 11 Design 2 2 Front panel and display Rexroth design 3 8 graphic display 320 x 240 Touch Screen DW 3 5 TFT graphic display 320 x 240 Touch Screen EC Customized design Clear 3 5 TFT graphic display 320 x 240 Touch Screen EB Clear 3 8 graphic display 320 x 240 Touch Screen ED Upgrade option None N Application memory 3 MB 003 Interface Standard NN PROFIBUS DP PB Serial RS232 485 SR Addi...

Page 54: ...5271 Serial Cable from PC to VCP for Loop through Operation RKB0002 000 0 MN R911307610 Serial Cable RS232 to IndraControl L40 RKB0004 002 0 MN R911309311 RKB0004 005 0 MN R911309098 RKB0004 010 0 MN R911309312 Serial Cable RS232 to IndraDrive IKB0033 000 0 MN R911291808 PROFIBUS Cable Fig 9 2 Accessories 15 1 INS0645 K01 INS0520 L01 25 1 IKB0051 IKB0051 1 25 1 15 INS0520 L01 IKB0052 INS0760 C01 I...

Page 55: ...UL Pre assembled on Both Sides with RJ45 Connector 10 m 32 8 ft RKB0007 025 0 R911170150 Ethernet Cable 10 Base T CAT 6 Crosslink UL Pre assembled on Both Sides with RJ45 Connector 25 m 82 ft RKB0008 002 5 R911170151 Ethernet Cable 10 Base T CAT 6 UL Pre assembled on Both Sides with RJ45 Connector 2 5 m 8 2 ft RKB0008 005 0 R911170152 Ethernet Cable 10 Base T CAT 6 UL Pre assembled on Both Sides w...

Page 56: ...9 4 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraControl VCP 11 2 R911311481 03 Ordering Information ...

Page 57: ...AG Electric Drives and Controls Bürgermeister Dr Nebel Straße 2 D 97816 Lohr am Main 10 1 2 Packaging Materials The packaging materials consist of cardboard wood and polystyrene These materials can be easily recycled For ecological reasons please refrain from returning the empty packages to us 10 2 Environmental Protection 10 2 1 No Release of Hazardous Substances Our products do not contain any h...

Page 58: ...of metal most of the product components can be recycled In order to recycle the metal in the best possible way the products must be disassembled into individual modules Metals contained in electric and electronic modules can also be recyc led by means of special separation processes The synthetic materials remaining after these processes can be thermally recycled If the products contain batteries ...

Page 59: ... Position of the ethernet diagnostics LEDs 7 3 Fig 7 5 Rear view RS422 RS485 RS232 7 4 Fig 7 6 25 pin D SUB female connector strip 7 5 Fig 7 8 Block diagram termination RS422 RS485 7 6 Fig 7 11 25 pin D SUB female connector strip 7 7 Fig 7 13 25 pin D SUB female connector 7 8 Fig 7 15 Rear view PROFIBUS DP 7 9 Fig 7 16 9 pin D SUB female connector strip 7 10 Fig 7 21 Shielding D SUB connectors 7 1...

Page 60: ...11 2 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraControl VCP 11 2 R911311481 03 List of Figures ...

Page 61: ... Character attributes 6 2 Compatibility test 4 6 Connecting 8 3 D Device variants 7 1 Diagnostics Ethernet 7 3 PROFIBUS DP 7 11 Dimensions Cutout 5 3 Front panel 5 2 Side view 5 4 F Font Windows 6 2 Fuse 8 5 I Identification 8 2 Interface Ethernet 7 2 PROFIBUS slave 7 9 RS232 7 7 7 8 RS485 7 5 USB 7 3 L LcdContrast 6 1 N Nameplate 8 2 P Pin assignment Ethernet 7 2 PROFIBUS DP 7 10 RS232 7 7 7 8 RS...

Page 62: ... 2 R911311481 03 Index R Rear view PROFIBUS DP Slave 7 9 RS422 RS485 RS232 7 4 S Setting the contrast 6 1 Standards 4 5 Supply voltage 24 V 8 3 T Technical data 4 1 Termination PROFIBUS DP 7 11 RS232 7 7 RS422 7 6 RS485 7 6 Termination switch 7 6 Touch screen 6 2 U Unpacking 8 1 ...

Page 63: ... 333 88 26 or 49 0 172 660 04 06 Hotline numbers for other countries can be found in the addresses of each region on the Internet see below 13 3 Internet Additional notes regarding service maintenance and training as well as the current addresses of our sales and service offices can be found on Outwith Germany please contact our sales service office in your area first 13 4 Helpful Information For ...

Page 64: ...13 2 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraControl VCP 11 2 R911311481 03 Service and Support ...

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Page 66: ...2 PR03 EN P R911311481 Bosch Rexroth AG Electric Drives and Controls P O Box 13 57 97803 Lohr Germany Bgm Dr Nebel Str 2 97816 Lohr Germany Phone 49 0 93 52 40 50 60 Fax 49 0 93 52 40 49 41 service svc boschrexroth de www boschrexroth com ...