Bosch rexroth PR30, Operating Instructions Manual

Page 1: ...PR30 and VR30 Control Cabinet PC and Panel PC Operating Instructions R911384706 Edition 01 ...

Page 2: ...the event of applications for industrial property rights Liability The specified data is intended for product description purposes only and shall not be deemed to be a guaranteed characteristic unless expressly stipulated in the contract All rights are reserved with respect to the content of this documentation and the availability of the product Editorial Department Development Automation Systems ...

Page 3: ...ed 4 3 4 Explaining the signal alert symbol on the device 5 4 Intended use 5 5 Spare parts accessories and wear parts 6 5 1 External 24 V power supply unit 6 5 2 Uninterruptible power supply 6 5 3 Connecting cables for CDI interface 6 5 4 USB connecting cables USB 2 0 7 5 5 Connecting cables of the display port 7 5 6 Wear parts 7 5 6 1 CMOS battery 8 6 Ambient conditions 8 7 Technical data 9 7 1 P...

Page 4: ...sions of the panel PC VR3015 21 10 4 Installation notes 22 10 5 Installing components 22 10 5 1 Replacing the CMOS battery 22 10 6 Device mounting of the panel PC 23 10 7 Mounting cut out 28 10 8 Demounting 29 10 9 Electric installation 29 10 9 1 Connecting the control cabinet PC to the operating display 29 10 9 2 Connecting the control cabinet PC to multiple operating displays 30 10 9 3 Connectin...

Page 5: ...4 Maintenance 35 14 1 Cleaning notes 36 14 2 Scheduled maintenance tasks 36 15 Ordering information 36 15 1 Accessories and spare parts 36 15 2 Type code 37 16 Disposal 40 16 1 Return 40 16 2 Packaging 41 16 3 Recycling 41 16 4 Batteries and accumulators 41 17 Service and support 41 Index 43 PR30 and VR30 Control Cabinet PC and Panel PC III Table of Contents R911384706_Edition 01 Bosch Rexroth AG ...

Page 6: ...IV PR30 and VR30 Control Cabinet PC and Panel PC Bosch Rexroth AG R911384706_Edition 01 ...

Page 7: ... Programmer Technologist Process specialist Select Prepare Design Construct Mechanic electrician Unpack Mount Install Programmer Commissioning engineer Parameterize Program Configure Simulate Technologist Process specialist Optimize Test Machine operator Maintenance technician Service Operate Maintain Remove faults Create the NC program Mechanic electrician Disposal company Dismount Dispose Fig 1 ...

Page 8: ...g Instructions PR and VR Devices Software Applications R911384733 Project Planning Manual PR and VR Devices Accessories R911384727 Project Planning Manual Tab 1 2 Required and supplementing documentation 1 5 Customer feedback Customer requests comments or suggestions for improvement are of great importance to us Please email your feedback on the documentations to Feedback Documentation boschrexrot...

Page 9: ...panel PC Safety instructions Assembling kit depends on the device type 24 V connection terminal Firmware image USB recovery stick 3 Using safety instructions 3 1 Structure of the safety instructions The safety instructions are structured as follows Burns and chemical burns due to wrong battery treatment CAUTION Safety alert symbol Signal word Avoiding danger Do not open the batteries and do not he...

Page 10: ...tion indicates hazards for persons DANGER In case of non compliance with this safety instruction death or serious injury will occur WARNING In case of non compliance with this safety instruction death or serious injury can occur CAUTION In case of non compliance with this safety instruction minor or moderate injury can occur NOTICE In case of non compliance with this safety instruction material da...

Page 11: ...r components cables lines software and firmware are used NOTICE The PR30 and VR30 control cabinet and panel PCs may only be used as intended and with the accessories mounting parts and other components specified in this documentation Components that are not expressly mentioned must neither be attached nor connected The same applies to cables and lines Only to be operated with the component configu...

Page 12: ...ables Use only cables listed in the following overview Ordering code Part number Description RKB0008 000 5 R911171484 Length 0 5 m RKB0008 001 0 R911171485 Length 1 m RKB0008 002 5 R911170151 Length 2 5 m RKB0008 005 0 R911170152 Length 5 m RKB0008 007 5 R911172971 Length 7 5 m RKB0008 010 0 R911170153 Length 10 m RKB0008 015 0 R911171183 Length 15 m RKB0008 020 0 R911171184 Length 20 m RKB0008 02...

Page 13: ...nnecting cable length 5 m 5 5 Connecting cables of the display port The listed display port cables are provided with a special shielding The display port cables meet the following specifications Conform to the display port 1 2 Resolutions up to 4096 x 2160 Supports HDCP 1 3 and DPCP Malfunctions caused by using inappropriate display port cables Use only cables listed in the following overview Orde...

Page 14: ... ambient air must be free from dust housings and installation compartments must comply with the min degree of protection IP 54 according to DIN VDE 0470 1 This is a product that corresponds to the limit values of the emitted interference of class A industrial environments but not of class B residential area and small enterprises When using the product in residential areas or small enterprises the ...

Page 15: ... Dual Core GPU Intel HD Graphics 510 Memory DDR4 4 GB RAM Audio Analog output Bulk memory 32 GByte or 256 GByte SSD Mini PCIe internal 2 Mini PCIe mPCIe interface modules WLAN or G4 extension PCIe slot No slot Ethernet ports 2 Gbit i210 with synchronous cycle 1 Gbit i219 Serial ports 1 RS 232 1 RS 232 RS 422 RS 485 Serial port speed 115 kbps max USB 2 USB 2 0 2 USB 3 0 Display port 1 DP CDI tx 1 C...

Page 16: ...nspection of the vendor 7 3 2 Input system or multi touch front The maximum permissible number type and size of defects on the front on the glass or between the display and the front such as trapped dust dirt and scratches is defined in the FT quality guideline 8 Standards The products have been developed according to the current German edition of the standards at the time of product development 8...

Page 17: ...standards EMC directive 2014 30 EU The electronic products described in the present instructions are intended for use in industrial environments and comply with the following requirements Standard Title DIN EN 61000 6 2 Electromagnetic compatibility EMC Part 6 2 Generic standards Immunity for industrial environments DIN EN 61000 6 4 Electromagnetic compatibility EMC Part 6 4 Generic standards Emis...

Page 18: ...of UL CSA conformity due to modifications at the device UL and CSA marking applies only to the device upon delivery After modifying the device verify the UL and the CSA conformity 9 Interfaces Fig 9 1 Interfaces PR30 without CDI interface XCDI tx Fig 9 2 Interfaces PR30 with CDI interface 12 45 Interfaces PR30 and VR30 Control Cabinet PC and Panel PC Bosch Rexroth AG R911384706_Edition 01 ...

Page 19: ...supply Male connector strip 3 pin Female connector strip 3 pin XCOM1 2 Serial interfaces D SUB plug 9 pin D SUB socket 9 pin XETH1 XETH2 XETH3 Ethernet interfaces 10 100 1000 Base T RJ45 socket 8 pin RJ45 plug twisted pair 8 wire XUSB1 XUSB2 USB3 0 interfaces USB socket 8 pin type A USB plug 8 pin type A PR30 and VR30 Control Cabinet PC and Panel PC 13 45 Interfaces R911384706_Edition 01 Bosch Rex...

Page 20: ...onal RJ45 socket 8 pin RJ45 plug twisted pair 8 wire Tab 9 1 Interfaces Malfunctions due to insufficient shielding NOTICE Use only shielded cables and metallic or conductive connector coupling covers with large area shield support 9 2 PC voltage supply X1S1 The 24 V DC voltage supply for the control cabinet PC is connected via the X1S1 connection 1 2 3 Fig 9 4 Interface for 24 V voltage supply Pin...

Page 21: ...connection At the extension stage is WLAN or 4G the provided antenna is connected to the antenna socket 9 6 DisplayPort XDP At the display port XDP an operating display DR or a monitor can be connected to the display port interface An active converter is required to connect a DVI or HDMI monitor No image is shown if a passive converter is used 9 7 Long distance XCDI tx At the long distance XCDI tx...

Page 22: ...5 0 4 Nm M3 0 7 Nm M4 1 4 Nm M5 2 8 Nm M6 3 0 Nm Tab 10 1 Mounting torque 10 1 Dimensions of the BC box The control cabinet PC can be mounted in front upright mounting using mounting holes For the corresponding dimension refer to the following figures Fasten the devices using M6 screws 16 45 Mounting demounting and electric installation PR30 and VR30 Control Cabinet PC and Panel PC Bosch Rexroth A...

Page 23: ...12 150 5 80 5 1 Optional CDI box Fig 10 1 Mounting dimensions for device front upright mounting PR30 and VR30 Control Cabinet PC and Panel PC 17 45 Mounting demounting and electric installation R911384706_Edition 01 Bosch Rexroth AG ...

Page 24: ...2 21 5 269 196 75 186 15 Fig 10 2 Housing dimensions left side view 18 45 Mounting demounting and electric installation PR30 and VR30 Control Cabinet PC and Panel PC Bosch Rexroth AG R911384706_Edition 01 ...

Page 25: ... 1 86 4 26 25 123 1 Optional CDI box Fig 10 3 Housing dimensions top view PR30 and VR30 Control Cabinet PC and Panel PC 19 45 Mounting demounting and electric installation R911384706_Edition 01 Bosch Rexroth AG ...

Page 26: ...anel PC Display size Device width Device height Display width Display height Frame width 15 420 269 246 195 37 Tab 10 2 Housing dimensions of the VR3015 in millimeters 20 45 Mounting demounting and electric installation PR30 and VR30 Control Cabinet PC and Panel PC Bosch Rexroth AG R911384706_Edition 01 ...

Page 27: ...PC VR3015 7 4 20 8 5 194 8 259 1 5 6 8 Fig 10 5 Housing dimensions of the device VR3015 left side view PR30 and VR30 Control Cabinet PC and Panel PC 21 45 Mounting demounting and electric installation R911384706_Edition 01 Bosch Rexroth AG ...

Page 28: ...rator display only vertically with a max deviation of 45 measured from the vertical Do not lay the CDI cables in parallel to motor cables or to other noise sources as the CDI connection can be disturbed Keep the maximum distance possible from interference sources 10 5 Installing components 10 5 1 Replacing the CMOS battery To replace the CMOS battery BR2032 open the cover on the top of the housing...

Page 29: ...ect polarity when inserting the new CSMO battery 10 6 Device mounting of the panel PC Install the panel PC as follows PR30 and VR30 Control Cabinet PC and Panel PC 23 45 Mounting demounting and electric installation R911384706_Edition 01 Bosch Rexroth AG ...

Page 30: ...anel PC The panel PC is mounted into the housing The material thickness of the housing has to be between 2 and 6 mm 1 Creating a mounting cut out refer to chapter 10 7 Mounting cut out on page 28 2 Remove two mounting screws at the bottom of the display These screws fixedly attach the display when inserted into the mounting cut out Fig 10 8 Mounting screws at the bottom of the display 3 Install th...

Page 31: ...1 Detents Fig 10 9 Detents on the upper side of the display PR30 and VR30 Control Cabinet PC and Panel PC 25 45 Mounting demounting and electric installation R911384706_Edition 01 Bosch Rexroth AG ...

Page 32: ...ach fastening element into an opening and pull the fastening element back until it is in the rear part of the opening 26 45 Mounting demounting and electric installation PR30 and VR30 Control Cabinet PC and Panel PC Bosch Rexroth AG R911384706_Edition 01 ...

Page 33: ... cross slotted screws Fig 10 12 Panel PC holders To ensure a high degree of moisture resistance use a mounting torque of 0 5 Nm 4 5 lb in PR30 and VR30 Control Cabinet PC and Panel PC 27 45 Mounting demounting and electric installation R911384706_Edition 01 Bosch Rexroth AG ...

Page 34: ...ions for the mounting cut out Observe the wall thickness for the mounting cut out Minimum of 2 mm and maximum of 6 mm Consider the weight of the display and of the PC Especially if there is a strong vibration Reinforce the front plate with slates at the internal side close of the mounting cut out if required 28 45 Mounting demounting and electric installation PR30 and VR30 Control Cabinet PC and P...

Page 35: ...ric installation 10 9 1 Connecting the control cabinet PC to the operating display Connection diagram Control cabinet PC Operating display XCDI tx Functional earth XCDI rx Fig 10 14 Wiring the control cabinet PC to the operating display Connection 1 Connect the functional earth 2 Connect the XCDI tx interface at the control cabinet PC to the XCDi rx interface at the respective operating display us...

Page 36: ...eter Optimum bending radius when moved permanently 12 5 cable diameter Operation breakdown due to mechanical forces on the CDI cables Avoid mechanical stress tensile compressive torsional and lateral forces caused by plugs to the RJ45 socket Malfunctions caused by using inappropriate cables Use only cables listed in chapter 5 3 Connecting cables for CDI interface on page 6 10 9 2 Connecting the co...

Page 37: ...evices in the variant CDI rx tx are required at the first and second location The variant with CDI rx is sufficient for the last location 10 9 3 Connecting the control cabinet PC to the 24 V voltage supply 1 Connect the X1S1 interface for the 24 V voltage supply to the industrial power supply unit PR30 and VR30 Control Cabinet PC and Panel PC 31 45 Mounting demounting and electric installation R91...

Page 38: ...ection diagram Power supply unit UPS and control cabinet PC 11 Commissioning 11 1 IT security The operation of installations systems and machines requires the implementation of an integral concept for state of the art IT security Bosch Rexroth products are part of this integral concept Bosch Rexroth product characteristics have to be taken into consideration in an integral IT security concept The ...

Page 39: ...interface Power and Reset button Status LED Serial interfaces Voltage supply Functional earth Ethernet interfaces USB interfaces USB2 0 USB Interfaces USB3 0 Display port interfaces Bulk memory mPCIe interface module Fig 12 2 PC box PR30 and VR30 Control Cabinet PC and Panel PC 33 45 Device description R911384706_Edition 01 Bosch Rexroth AG ...

Page 40: ...splay A status LED is positioned in the lower area of the front plate Symbol LED Display Description Action Power LED green Normal operation LED off No supply voltage of 24 V DC Check supply voltage LED orange Panel PC is booting Tab 12 2 Status LEDs for operating and error display on the front panel 12 2 3 Operating and error display of the PC box The status LED are located at the interfaces refe...

Page 41: ... port are used use only Bosch Rexroth display cables to connect the panels refer to chapter 5 5 Connecting cables of the display port on page 7 Use only active DVI and HDMI display port adapters When using simple passive adapters no image is displayed at the DVI or HDMI monitor Distorted display due to incorrect display resolution Set the correct display resolution in the graphics driver The stand...

Page 42: ...sks Check all plug and terminal connections of the components for proper tightness and possible damage at least once a year Check for wire breaks or crimped lines Damaged parts must be replaced immediately 15 Ordering information 15 1 Accessories and spare parts For ordering information on accessories and spare parts refer to chapter 5 Spare parts accessories and wear parts on page 6 36 45 Orderin...

Page 43: ...11 Empty 0 2x Gbit LAN A 2x RS 232 B 2x RS 422 485 C 12 Without N 13 k A NN 14 Win10 IoT Entry 64Bit A0 I with language package A0 DE EN FR IT ES PT SV C ncluded Win10 IoT Enterprise LTSB 2016 64 Bit Entry 15 Version 1 1 None NN NN NN NN NN NN mPCIe Slot without interface slot Interface Design HMI Display Proberties Mass storage Flash SSD Memory RAM mPCIe Slot with interface slot PCIe Slots Other ...

Page 44: ...1 N F03 performance class F11 mPCIe with interface 30 0 31 0 E F03 performance class F22 material identifier 30 H 31 H B Tab 15 1 Dependency table 38 45 Ordering information PR30 and VR30 Control Cabinet PC and Panel PC Bosch Rexroth AG R911384706_Edition 01 ...

Page 45: ...rt AB 10 None N Empty 0 11 Empty 0 2x Gbit LAN A 2x RS 232 B 2x RS 422 485 C 12 Without N 13 n a NN 14 Win10 IoT Entry 64Bit A0 Included Win10 IoT Enterprise LTSB 2016 64 Bit Entry with language package A0 DE EN FR IT ES PT SV C 15 Version 1 1 16 21 None NN NN NN NN NN NN Type short description Device Type 1 Device Type 2 Performance class Display size Hardware Variant Interface Mass storage Flash...

Page 46: ...as well as batteries and accumulators have to be collected separately battery directive 2006 66 EC 16 1 Return For disposal our products can be returned free of charge However the products must be free from remains such as oil grease or other impurities Furthermore the products returned for disposal must not contain any undue foreign substances or external components Send the products free of char...

Page 47: ...s Batteries and accumulators can contain hazardous substances which can harm the environment or health when improperly stored or disposed of 17 Service and support Our worldwide service network provides an optimized and efficient support Our experts offer you advice and assistance should you have any queries You can contact us 24 7 Service Germany Our technology oriented Competence Center in Lohr ...

Page 48: ...led description of malfunction and circumstances Type plate specifications of the affected products in particular type codes and serial numbers Your contact data phone and fax number as well as your e mail address 42 45 Service and support PR30 and VR30 Control Cabinet PC and Panel PC Bosch Rexroth AG R911384706_Edition 01 ...

Page 49: ...t 15 Disposal 40 Documentation Change record 1 E Electric installation 29 Emitted interference 8 Error causes 35 Error display 34 Ethernet interfaces 15 External 24 V power supply unit 6 F FCC 11 Feedback 2 H Hazard warnings 3 Helpdesk 41 Hotline 41 Housing dimensions 16 20 21 I Installation notes 22 Installing components 22 Intended use 5 Interfaces 12 IT security 32 L Long distance 15 M Maintena...

Page 50: ...4 Spare parts 6 Standards 10 Suggestions 2 Support 41 Symbols 4 T Technical data 9 TFT 10 Total connection diagram 32 Type code 37 U UL CSA certified 11 Uninterruptible power supply 6 UPS 6 USB connecting cables 7 USB interfaces 15 V Voltage supply 14 W Warnings 3 Wear parts 6 7 X X1S1 14 XCDI tx 15 XDP 15 XETH 15 XUSB 15 44 45 Index PR30 and VR30 Control Cabinet PC and Panel PC Bosch Rexroth AG R...

Page 51: ...Notes PR30 and VR30 Control Cabinet PC and Panel PC 45 45 ...

Page 52: ...lectric Drives and Controls P O Box 13 57 97803 Lohr Germany Bgm Dr Nebel Str 2 97816 Lohr Germany Phone 49 9352 18 0 Fax 49 9352 18 8400 www boschrexroth com electrics R911384706 R911384706 DOK CONTRL PR30VR30 IT01 EN P ...