Boschert EAGLE, Operating Instructions And Spare Parts List

Page 1: ...schert de Mattenstraße 1 79541 Lörrach Hauingen Tel 49 0 7621 95 93 0 Fax 49 0 7621 55 18 4 Changes reserved Version 01 2004 EAGLE SERIES LITE EAGLE SILVER EAGLE 90 degree notching Operating instructions and spare part list from ...

Page 2: ...es in the machine 9 2 11 Spare parts 9 2 12 Emergencies 10 2 13 Fire extinguishers 10 2 14 Selection of personnel 11 2 15 Qualification of personnel 11 2 16 Assigned personnel 11 2 17 Electrical installations 11 2 18 Condition of the machine 12 2 19 Inspection of machine 12 2 20 Malfunctioning 12 2 21 Machine start up 12 2 22 Electrical energy 13 2 23 Noise 13 3 General comments 13 3 1 Principles ...

Page 3: ...Lite parts list manufactured and purchased parts 32 41 8 1 Boschert Lite manufactured parts 32 34 8 2 Boschert Lite purchased parts 35 36 8 3 Boschert Eagle manufactured parts 37 39 8 4 Boschert Eagle purchased parts 40 41 9 Drawing Silver Eagle 42 9 1 Front view of the machine 42 9 2 Section A B 43 9 3 Section C D 44 9 4 Disk spring column 45 9 5 Instructions for changing the ram return springs 4...

Page 4: ...erved Version 01 2004 Contents 12 7 Locking bolt Boschert EAGLE 55 12 8 Locking bolt Boschert SILVER EAGLE 56 12 9 Locking bolt parts list 57 12 10 Inside stop Boschert Lite Eagle and Silver Eagle 58 12 11 Mini stop optional 59 12 12 Stroke adjustment Boschert Lite Eagle and Silver Eagle 60 12 13 Hold down Boschert SILVER EAGLE 61 ...

Page 5: ...During maintenance and upkeep work on the machine safety and accident prevention regulations must be observed The operating instructions for this machine are an integral part of the machine All operators of the machine need to be familiar with them In the event the machine is transfered to a different location or owner the instructions should stay with the machine Prior to running the machine in p...

Page 6: ...nges reserved Version 01 2004 General comments 1 2 Transport of the machine When transporting the machine use only the eye bolt provided or equal The bolt is an M20X standard eyebolt Using the lifting bolt will ensure proper balancing of the machine while moving it Using other devices to move the machine could cuase damage ...

Page 7: ...ute a danger Pay particular attention to items in the manual with this symbol Ensure all machine operators are properly instructed in the safe operation of this machine In addition to any safety instructions in this manual the end user of this machine is responsible for any and all guarding and proper use under OSHA and other regulations 2 2 ATTENTION Symbol You will find this symbol in the manual...

Page 8: ...rials or the supply wearing of personal protective gear 2 5 Updating of the operating instructions The operating instructions should be reviewed by all new personnel whenever new operators use the machine or it is moved from one department or company to another 2 6 Utilization of the operating instructions Personnel that have been designated to work at the machine must have read the operating inst...

Page 9: ... in the machine or its mode of operation which concern safety turn machine off immediately and report the malfunction to the responsible person Do not make any changes to the machine without approval of the supplier This is also applicable to the installation and adjustment of safety equipment and valves as well as to the welding on bearing parts Arbitrary changes to the machines that modify anyth...

Page 10: ...e immediately cut off from electrical current by pressing the red emergency stop switch or by turning the main switch to 0 The machine is equipped with hydraulic overload protection If a sheet that is beyond the capacity of the machine is inadvertently loaded into the machine the ram will stop mid stroke without damage to the machine To reverse the ram press the PROG button until the LED under SET...

Page 11: ...on set up maintenance and upkeep Allow personnel being trained or introduced to workonly at the machine under constant supervision of an experienced person ATTENTION 2 16 Assigned personnel Ensure that only assigned personnel work at the machine All operators must follow all safety procedures Do not allow operators to make any changes to the machine or procedures that may cuase harm or damage 2 17...

Page 12: ...ch have occurred to the responsible person immediately If required shut down and secure machine immediately ATTENTION 2 20 Malfunctioning Shut down and lockout machine immediately in case of malfunction Repair or replace any malfunctioning components immediately ATTENTION 2 21 Machine start up Before the machine is started up after an extended time or after assembly and maintenance work the operat...

Page 13: ...them and isolate adjacent current carrying parts If work is required on parts under power have a second person available to operate the emergency shutdown or main switch in the case of an emergency Isolate the working area with a red and white security chain and a sign of warning Use only tools with proper insulation 2 23 Noise All sound protection installations of the machine must be in their pro...

Page 14: ...not liable for damages resulting from such use The risk is exclusively born by the user Observation of the operating instructions and adherence to inspection and maintenance conditions as well as ensuring the machine is used only for its designed purpose is the end users responsibility Any other use of the machine may not be within the design parameters of the machine 3 3 Sheet of dimension Bosche...

Page 15: ...quency 60 Hz US CDN Control voltage 110 V US CDN Nominal output of pump motor 4 5 HP US CDN Weight 1450 Lbs Length 50 inches Width 36 inches Total height 51 inches Table height 35 5 inches Max notching capacity 5 32inch mild steel 10 ga stainless steel Max length of cut 8 7 8 X 8 7 8 X90degrees Max stroke 1 141 Max number of strokes 40 strokes per minutes 3 4 Technical data Boschert Lite General c...

Page 16: ...quency 60 Hz US CDN Control voltage 110 V US CDN Nominal output of pump motor 6 5 HP US CDN Weight 1600 Lbs Length 52 inches Width 44 inches Total height 51 inches Table height 35 5 inches Max notching capacity 1 4 inch mild steel 50 000 psi 3 16 inch stainless steel 75 000 psi Max length of cut 8 7 8 X 8 7 8 X90 degrees Max stroke 1 141 Max number of strokes 40 strokes per minutes 3 5 Technical d...

Page 17: ...ol voltage 110 V US CDN Nominal output of pump motor 6 5 HP US CDN Weight 2100 Lbs Length 52 inches Width 44 inches Total height 51 inches Table height 35 5 inches Max notching capacity 1 4 inch mild steel 50 000 psi 3 16 inch stainless steel 75 000 psi Max length of cut 8 7 8 X 8 7 8 X 90 degrees Max stroke 1 141 Max number of strokes 40 strokes per minutes 3 6 Technical data Boschert Silver with...

Page 18: ... tensile strength anywhere from 55 000 to 85 000 psi TH2 3 Location of the operating instructions This material is 10 to 60 over the rated capacity of mild steel on the machines If the inital cut of theA 36 is not continuous and steady the tensile strength probably is harder than the machines rated capacity Example first stroke stops and a second stroke is needed after restarting the machine Conti...

Page 19: ... 0 7621 95 93 0 Fax 49 0 7621 55 18 4 Changes reserved Version 01 2004 CONTINUOUS STROKE SINGLE STROKE Hydraulics ON OFF SET UP STROKE UP Selection key for modes of operation AIR ON OFF Not applicable for 90 degree fixed angle notcher DOWN Foot switch Description 4 Operating elements ...

Page 20: ...raulic system is switched off during the operation all outputs from this circuit to the hydraulic system are also stopped The pneumatic system can be activated by pressing this key it is located on the bottom right hand side of the operator panel The pneumatic system may be turned off again by operating the same key The condition Pneumatics on is indicated by the LED above the key A high performan...

Page 21: ... LED above the button is illuminated if the machine is moving downwards The machine can be moved to the upper limit by pressing the upwards arrow button on the operator panel The LED above the key is illuminated if the machine is moving upwards CONTINUOUS STROKE After the start via holding down the foot switch the material is continually processed by complete downward and upward strokes until the ...

Page 22: ...art motor by ON OFF button Adjust PROG button to Set up stroke see page 3 1 Press UP or DOWN button Now the ram must move If this is not the case the poles of the motor must be changed 6 If the motor does not start check the voltage and press Bi relay in control panel 7 Set PROG button to Set up stroke 8 Tap on DOWN button or the footswitch The ram including the top blades moves down by small incr...

Page 23: ...tion OFF 2 Place bottom blades into the table and align them with the rear stop area Tighten cylinder screws slightly 3 Tighten top blades firmly to ram 4 Adjust main switch to 1 ON 5 Adjust PROG button to set up 6 Tap on DOWN button until the lowest position has been reached 7 Adjust main switch to 0 position OFF 8 Adjust the desired cutting gap using a gauge i e by moving the bottom blades again...

Page 24: ...ht blade 1 left blade Right blade is longer than left When ordering machine blades please note machine model Clearance Lite 0 05 mm 0 002 inch Eagle 0 08 mm 0 003 inch Silver Eagle 0 08 mm 0 003 inch 4 Insert right top blade tighten screws slightly 5 Insert left top blade and move to the right blade tighten screws slightly 6 Open the screws on the right blade again and line up the two blades with ...

Page 25: ...des to 85 ft lbs 122Nm 16 Turn the main switch to the ON position 17 Move the ram to the top by pressing the UP button 18 Reattach the plexiguard 8 Turn the main switch to the ON position 9 Set the function PROG to set up stroke 10 Move the ram by pressing the DOWN button to lower position 11 Turn the main switch to the OFF position 12 Insert the lower blades 13 Use feeler gauge for correct cleara...

Page 26: ...79541 Lörrach Hauingen Tel 49 0 7621 95 93 0 Fax 49 0 7621 55 18 4 Changes reserved Version 01 2004 6 1 Maintenance of the guiding cylinders Boschert Lite Eagle and Silver Eagle Maintenance Measuring rod 6 2 Maintenance of the guiding system viscosity 46 ...

Page 27: ...be made to the following specifications The two upper cylinders are filled with 0 5 liter of Shell Tellus 933 or equal oil The oil level should be checked every six months 1 Move the ram to the topmost position 2 Remove the M6x35mm screw from the top of the pentagon shaped cover 3 Insert the measuring rod into the hole through the cylinder retaining bolt The oil level should be between the two mar...

Page 28: ...h serves the hydraulic systems and the lubrication of the lower guiding cylinder Type of Oil The supplied oil in the hydraulic is H LP 46 Viscosity 46 or equivalent oil of other manufacturers may also be used Change of Oil The hydraulic oil needs to be changed after approx 3000 hours of operation Lubrication of Blades Add lubricating oil drop by drop In the case of steel sheets lubricate with oil ...

Page 29: ...29 infoak boschert de www boschert de Mattenstraße 1 79541 Lörrach Hauingen Tel 49 0 7621 95 93 0 Fax 49 0 7621 55 18 4 Changes reserved Version 01 2004 6 4 How to change the oil and filter Maintenance ...

Page 30: ...30 infoak boschert de www boschert de Mattenstraße 1 79541 Lörrach Hauingen Tel 49 0 7621 95 93 0 Fax 49 0 7621 55 18 4 Changes reserved Version 01 2004 6 4 How to change the oil and filter Maintenance ...

Page 31: ...n 01 2004 7 Hydraulic plan Boschert Lite Eagle and Silver Eagle Hydraulic directional control valve DKI 1714 220V item 5686 max pressure adjustment valve Type DBV HMO 200 item 1575 1 rotary current motor 4 kW 1500 rev min 2 gear pump 17 l min 3 suction filter 23 l min 4 5 3 directional control valve 5 hydraulic cylinder lower guiding cylinder ...

Page 32: ...32 infoak boschert de www boschert de Mattenstraße 1 79541 Lörrach Hauingen Tel 49 0 7621 95 93 0 Fax 49 0 7621 55 18 4 Changes reserved Version 01 2004 Parts list 8 1 Boschert Lite manufactured parts ...

Page 33: ...33 infoak boschert de www boschert de Mattenstraße 1 79541 Lörrach Hauingen Tel 49 0 7621 95 93 0 Fax 49 0 7621 55 18 4 Changes reserved Version 01 2004 Parts list 8 1 Boschert Lite manufactured parts ...

Page 34: ...34 infoak boschert de www boschert de Mattenstraße 1 79541 Lörrach Hauingen Tel 49 0 7621 95 93 0 Fax 49 0 7621 55 18 4 Changes reserved Version 01 2004 Parts list 8 1 Boschert Lite manufactured parts ...

Page 35: ...35 infoak boschert de www boschert de Mattenstraße 1 79541 Lörrach Hauingen Tel 49 0 7621 95 93 0 Fax 49 0 7621 55 18 4 Changes reserved Version 01 2004 Parts list 8 2 Boschert Lite purchased parts ...

Page 36: ...36 infoak boschert de www boschert de Mattenstraße 1 79541 Lörrach Hauingen Tel 49 0 7621 95 93 0 Fax 49 0 7621 55 18 4 Changes reserved Version 01 2004 Parts list 8 2 Boschert Lite purchased parts ...

Page 37: ...37 infoak boschert de www boschert de Mattenstraße 1 79541 Lörrach Hauingen Tel 49 0 7621 95 93 0 Fax 49 0 7621 55 18 4 Changes reserved Version 01 2004 Parts list 8 3 Boschert Eagle manufactured parts ...

Page 38: ...38 infoak boschert de www boschert de Mattenstraße 1 79541 Lörrach Hauingen Tel 49 0 7621 95 93 0 Fax 49 0 7621 55 18 4 Changes reserved Version 01 2004 Parts list 8 3 Boschert Eagle manufactured parts ...

Page 39: ...39 infoak boschert de www boschert de Mattenstraße 1 79541 Lörrach Hauingen Tel 49 0 7621 95 93 0 Fax 49 0 7621 55 18 4 Changes reserved Version 01 2004 Parts list 8 3 Boschert Eagle manufactured parts ...

Page 40: ...40 infoak boschert de www boschert de Mattenstraße 1 79541 Lörrach Hauingen Tel 49 0 7621 95 93 0 Fax 49 0 7621 55 18 4 Changes reserved Version 01 2004 Parts list 8 4 Boschert Eagle purchased parts ...

Page 41: ...41 infoak boschert de www boschert de Mattenstraße 1 79541 Lörrach Hauingen Tel 49 0 7621 95 93 0 Fax 49 0 7621 55 18 4 Changes reserved Version 01 2004 Parts list 8 4 Boschert Eagle purchased parts ...

Page 42: ...oak boschert de www boschert de Mattenstraße 1 79541 Lörrach Hauingen Tel 49 0 7621 95 93 0 Fax 49 0 7621 55 18 4 Changes reserved Version 01 2004 9 Drawing Silver Eagle Drawing 9 1 Front view of the machine ...

Page 43: ...43 infoak boschert de www boschert de Mattenstraße 1 79541 Lörrach Hauingen Tel 49 0 7621 95 93 0 Fax 49 0 7621 55 18 4 Changes reserved Version 01 2004 9 2 Section A B Drawing ...

Page 44: ...44 infoak boschert de www boschert de Mattenstraße 1 79541 Lörrach Hauingen Tel 49 0 7621 95 93 0 Fax 49 0 7621 55 18 4 Changes reserved Version 01 2004 9 3 Section C D Drawing ...

Page 45: ...t de www boschert de Mattenstraße 1 79541 Lörrach Hauingen Tel 49 0 7621 95 93 0 Fax 49 0 7621 55 18 4 Changes reserved Version 01 2004 9 4 Disk spring column Drawing 9 5 Instructions for changing the ram return springs ...

Page 46: ...ree jumpers should run vertically for 220V and the V2 U2 and W2 poles should be connected for 440 V 2 The control transformer is in the control panel box Remove the six screws and set the transformer incoming lines and jumper as shown below Spanning Voltage Anschluss Incoming Lines Brucke Bridge or Jumper 220V Jump 1 to 37 and 2 to 33 440V Jump only 32 to 37 460V Jump only 33 to 37 480V Jump only ...

Page 47: ...47 infoak boschert de www boschert de Mattenstraße 1 79541 Lörrach Hauingen Tel 49 0 7621 95 93 0 Fax 49 0 7621 55 18 4 Changes reserved Version 01 2004 10 2 Electrical plan USA ...

Page 48: ...48 infoak boschert de www boschert de Mattenstraße 1 79541 Lörrach Hauingen Tel 49 0 7621 95 93 0 Fax 49 0 7621 55 18 4 Changes reserved Version 01 2004 10 3 Electrical parts list USA ...

Page 49: ...49 infoak boschert de www boschert de Mattenstraße 1 79541 Lörrach Hauingen Tel 49 0 7621 95 93 0 Fax 49 0 7621 55 18 4 Changes reserved Version 01 2004 10 4 ACD tableau USA ...

Page 50: ...egulations are covered by our liability and guarantee When ordering spare sparts please indicate the following data Your ordering no Name of spare part Article no if available Dimensions Number of pieces 12 2 Spare parts lists spare parts graphics Further information is provided by our spare parts lists and spare parts graphics 12 3 Address for spare parts and after sales service Boschert Precisio...

Page 51: ... Lite Eagle plexiguard hight 7 9 inch with holddown 20312404 Lite Eagle plate spring for backstroke 130 pieces 20312405 Lite Eagle fan blades 20312408 Lite Eagle brass scale left 0 7 inch 20312418 Lite Eagle brass scale right 0 7 inch 20312419 Lite Eagle brass scale left 0 9 inch 20312420 Lite Eagle brass scale right 0 9 inch 20312421 Silver Eagle upper blade set 2 pieces 20322400 Silver Eagle low...

Page 52: ...chert de www boschert de Mattenstraße 1 79541 Lörrach Hauingen Tel 49 0 7621 95 93 0 Fax 49 0 7621 55 18 4 Changes reserved Version 01 2004 Spare parts 12 5 Features of the new patented horizontal hold down stop bar ...

Page 53: ... bolt pos 50 order no 20312425 stop bar right 300 mm 11 8 inch pos 30 order no 20312434 locking bolt complete mounted without stop bar order no 20312435 locking bolt complete mounted with stop bar 300 mm 11 8 inch order no 20312437 Spare parts pin pos 60 order no 20312426 groove stone pos 40 order no 20312430 stop bar left 300 mm 11 8 inch pos 20 order no 20312433 washer pos 80 order no 20312429 a...

Page 54: ...ed bolt pos 50 order no 20312425 Spare parts pin pos 60 order no 20312426 groove stone pos 40 order no 20312430 washer pos 80 order no 20312429 adjustable handle pos 70 order no 20312428 stop bar right 300 mm 11 8 inch pos 30 order no 20312434 locking bolt complete mounted without stop bar order no 20312435 locking bolt complete mounted with stop bar 300 mm 11 8 inch order no 20312437 stop bar lef...

Page 55: ...eaded bolt pos 50 order no 20322413 washer pos 80 order no 20322411 stop bar right 500 mm 19 7 inch pos 30 order no 20322415 locking bolt complete mounted without stop bar order no 20322416 locking bolt complete mounted with stop bar 500 mm 19 7 inch order no 20322417 Spare parts adjustable handle pos 70 order no 20322409 pin pos 60 order no 20322408 stop bar left 500 mm 19 7 inch pos 20 order no ...

Page 56: ...56 infoak boschert de www boschert de Mattenstraße 1 79541 Lörrach Hauingen Tel 49 0 7621 95 93 0 Fax 49 0 7621 55 18 4 Changes reserved Version 01 2004 Spare parts 12 9 Locking bolt parts list 21205021 ...

Page 57: ...t de Mattenstraße 1 79541 Lörrach Hauingen Tel 49 0 7621 95 93 0 Fax 49 0 7621 55 18 4 Changes reserved Version 01 2004 Spare parts 12 10 Inside stop Boschert Lite Eagle and Silver Eagle 21205017 21205001 Not available on Boschert Lite ...

Page 58: ...ße 1 79541 Lörrach Hauingen Tel 49 0 7621 95 93 0 Fax 49 0 7621 55 18 4 Changes reserved Version 01 2004 12 11 Mini stop optional 21205007 Mini stop order no 20310001 Spare parts Sample for mini stops to avoid aditional setting of the standard stops ...

Page 59: ...oschert de Mattenstraße 1 79541 Lörrach Hauingen Tel 49 0 7621 95 93 0 Fax 49 0 7621 55 18 4 Changes reserved Version 01 2004 Spare parts 12 12 Stroke adjustment Boschert Lite Eagle and Silver Eagle Limit switch order no 20310000 ...

Page 60: ...ow the table surface 1 Loosen set screw on lower locking nut 2 To lengthen stroke move knurled nut and locking nut upwards to shorten stroke move knurled nut and locking nut downwards 3 Tighted set screw at desired position To raise or lower the upper limit of the cutting blades 1 Loosen set screw on upper locking nut 2 To raise the upper stroke limit move knurled nut and locking nut downwards to ...

Page 61: ...s reserved Version 01 2004 Spare parts 12 13 Hold down Boschert SILVER EAGLE EAGLE 250 21203014 Hold down complete order no 20322430 Hold down sleeve pos 1789 order no 20322431 Hold down piston pos 1790 order no 20322432 Disk spring for hold down pos 1823 order no 20322434 34x14x1 5mm Hold down t bar pos 1791 order no 20322433 ...

Page 62: ...e fuse blows again the cause could be a bad circuit board or a bad proximity switch To check the circuit board remove the screws holding the board to the control box and disconnect all the plugs excepp the power in plug on the extreme left side as you face the machine Put a new fuse in the circuit board and turn the machine on again If the fuse blows the board has been damaged and needs to be repl...