breezEV EVC-L2-D Series, Install Manual

Page 1: ...ril 2022 Page 1 breezEV Level 2 Charging Station Install Guide BreezEV offers best in class hardware and technical support If you have any questions during installation please do not hesitate to contact us ...

Page 2: ...ools Required 12 Wall Mount Installation Mechanical Installation 13 Electrical Connections 14 18 Non Cable Management Pedestal Installation Installation 19 25 Electrical Connections 14 18 Cable Management Pedestal Installation Installation 19 25 26 27 Electrical Connections 14 18 Activating Station on AmpUp Activation 28 Status Descriptions on Charger Normal 29 Abnormal Troubleshooting 30 ...

Page 3: ...ivation conformément à la norme canadienne CSA C22 1 15 Code électrique partie 1 Canada ou NOM 001 SEDE Installations électriques service public Mexique ou ANSI NFPA 70 National Electrical Code États Unis FCC Compliance Statement This device complies with part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference 2 This device mus...

Page 4: ...first attempt Charger Accessory Kit TBD 1 Liquid tight for incoming power wires QTY 2 2 Incoming power wires QTY 3 3 Liquid tight fittings for incoming power cable charging cable QTY 2 4 J1772 Holster QTY 1 5 Mounting screws for J1772 Holster QTY 4 CHARGING CABLE SET Part Name Label Part on Box Box Contents Example Drawing Image of Box Contents Charging Cable Set EVC L2 CBL 40A L1 1 XX Or EVC L2 C...

Page 5: ... 1 Non cable management top cover QTY 1 2 Bag of hardware QTY 1 CABLE MANAGEMENT PEDESTAL EVC L2 ACC CM1 Part Name Label Part on Box Box Contents Example Drawing Image of Box Contents Pedestal Lower Section EVC L2 ACC LPK 1 Lower pedestal main section QTY 1 2 Lower pedestal cover QTY 1 3 UL Listed Junction Box w integral terminal block QTY 1 4 Bag of hardware QTY 1 5 Pedestal Base Plate QTY 1 6 Ex...

Page 6: ...stal style to allow for side by side install of chargers EVC L2 ACC SSB 1 Side by side bracket QTY 1 2 Bag of hardware QTY 1 WALL MOUNT CABLE MANAGEMENT PEDESTAL BRACKET Part Name Label Part on Box Box Contents Example Drawing Image of Box Contents Bracket to wall mount a cable management pedestal EVC L2 ACC WMB 1 Wall mount bracket QTY1 2 Bag of hardware QTY 1 ...

Page 7: ...5 April 2022 Page 7 SPECIFICATIONS ...

Page 8: ...5 April 2022 Page 8 DIMENSIONS CHARGER ...

Page 9: ...5 April 2022 Page 9 NON CABLE MANGAGEMENT PEDESTAL ...

Page 10: ...5 April 2022 Page 10 CABLE MANGAGEMENT PEDESTAL ...

Page 11: ... a 240V or 208V circuit 6 Each station requires three electrical supply wires two hot one ground no neutral Wiring Diagram Connect breezEV stations to any one of the power sources as shown 1 208 VAC three phase Delta system Center tap grounded use only two phases 2 208 VAC three phase Wye system use only two phases 3 240 VAC single phase In a delta system connect the breezEV station only to a cent...

Page 12: ... TOOLS REQUIRED The following tools are required 1 Wire strippers 2 Phillips screwdriver Torq screwdrivers Allen head screwdrivers 3 Adjustable pliers and or wrenches 4 Multimeter 5 Tape measurer and level 6 Pencil 7 Drill ...

Page 13: ...5 April 2022 Page 13 WALL MOUNT INSTALLATION Mechanical Installation ...

Page 14: ...exion du conducteur de mise à la terre de l équipement peut entraîner un risque de choc électrique Vérifiez auprès d un électricien ou d un technicien qualifié si vous n êtes pas sûr que le produit soit correctement mis à la terre Ne modifiez pas la fiche fournie avec le produit si elle ne rentre pas dans la prise faites installer une prise appropriée par un électricien qualifié WIRING INSTRUCTION...

Page 15: ... entering 4 Install the cable gland fitting for the charging cable set Make sure to properly tighten down the fitting with pliers so that the gasket is compressed and there is no risk of water entering You will notice there are various sized rubber gland included with the kit Use the smaller gland for the 40A cable and larger gland for the 48A cable 5 Pass the incoming power wires through the liqu...

Page 16: ...ovided screws Tighten down to 10lbf in Install the wire strain relief clamp to ensure that the wires cannot be pulled out of the charger 7 Slide the other end of the cable gland onto the charging cable and slide the cable through the cable gland already mounted on the charger housing Tighten down the gland with pliers or wrenches ...

Page 17: ... ensure that the wires cannot be pulled out of the charger 9 Before closing the charger housing plug the 3 white connectors into the front cover connection receptacles as labeled on each connector 10 Close the front cover and tighten the 13 fixed screws onto the back casing Recommended screw torque to ensure that the gasket is properly compressed is 10lbf in 11 Attach charger to wall mount bracket...

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Page 19: ...n above the concrete pad If there is not a wheel stop the center of the pedestal must be placed at least 36 in behind the curb If there is a wheel stop the center of the pedestal must be placed 12 in behind the curb Leveling Hex nuts and washers can be placed on the anchor bolts below the pedestal to adjust the vertical alignment of the pedestal should the concrete pad not be level When leveling n...

Page 20: ...re extends out of the conduit 3 Let concrete set When installing on existing concrete hardware Is provided 1 Using the provided template mark the position of the 4 bolts see below for template 2 Ensure that at least 40in of wire extends out of the conduit 3 Drill the 4 holes in the concrete each minimum 2 2 deep 4 Install the anchor bolts through the base plate with washers Bolts must be a minimum...

Page 21: ...5 April 2022 Page 21 ...

Page 22: ...ack of the charger housing to the mounting brackets on the ground to help hold them in place during the following steps 4 Install the incoming power wire liquid tight fittings and liquid tight as described on p15 IMPORTANT NOTE If you are performing a side by side install we recommend that you use the 2 inside positions for the incoming power wires and the 2 outer sides for the charging cable sets...

Page 23: ...bed on p15 17 7 Remove the screws holding the charger housing to the wall mount bracket either attached to the pedestal or to the side by side mounting bracket Properly attach the front charger cover to the back cover following the steps described on p17 Re attach the now completed charger housing assembly to the bracket ...

Page 24: ...e or dual charger to either side of the pedestal or as shown below attach the side by side mounting plate to the lower pedestal section 9 Install the straight or right angle liquid tight fittings to the proper knockouts on the pedestal base ...

Page 25: ...wer feed wires into the UL listed box terminate them to the terminal block attach cover to UL listed box and attach front cover to lower pedestal Attach J1772 holsters in proper locations depending on single dual or side by side install Install non cable management rain cover to the top of the pedestal Install provided black plastic hole covers to fill any unused holes in the pedestal for a clean ...

Page 26: ...ction Scenario A While 2 cable tensioners are provided if only 1 charger is going to be installed to the pedestal Scenario B the 2nd tensioner does NOT need to be installed it can simply be disposed of In an installation with back to back chargers on either side of the pedestal you would flip the orientation of 1 one of the cable tensioners so that they are facing opposite directions Scenario C Sc...

Page 27: ...r 48A cable sets Ensure that the proper insert is being utilized Recommendation the cable should not touch the ground when properly hung from the cable tensioner Slide cable through the cable clamp until the cable does not touch the ground On longer 25ft lengths some portion of cable may touch the ground and this is acceptable 4 Ensure proper appearance as shown below Cable clamp tensioners ...

Page 28: ...Installer App will be ready shortly This App will make the activation faster and more streamlined The following process is applicable until the App is available April 2022 Apply the correct AmpUp QR code detail with matching serial s to the face of the charger ...

Page 29: ...5 April 2022 Page 29 STATUS DESCRIPTIONS ON CHARGER Normal ...

Page 30: ...5 April 2022 Page 30 STATUS DESCRIPTIONS ON CHARGER Abnormal Troubleshooting Errors and warning messages ...