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Heavy-Duty Outdoor Charcoal Grills & Smokers

OWNER’S MANUAL

ASSEMBLY AND OPERATING INSTRUCTIONS

WARNING

READ AND FOLLOW ALL WARNINGS AND

INSTRUCTIONS IN THIS MANUAL TO AVOID

PERSONAL INJURY OR PROPERTY DAMAGE.

Summary of Contents for 812-3450-0 (Hickory)

Page 1: ...avy Duty Outdoor Charcoal Grills Smokers OWNER S MANUAL ASSEMBLY AND OPERATING INSTRUCTIONS WARNING READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL TO AVOID PERSONAL INJURY OR PROPERTY DAMAGE ...

Page 2: ...charcoal lighting fluid safely away from grill When using charcoal lighting fluid allow charcoal to burn with grill lid and dampers open until covered with a light ash approximately 20 minutes This will allow charcoal lighting fluid to burn off Failure to do this could trap fumes from charcoal lighting fluid in grill and may result in a flash fire or explosion when lid is opened Never use charcoal...

Page 3: ...s and ashes should be placed a safe distance from all structures and combustible materials With a garden hose completely wet the surface beneath and around grill to extinguish any ashes coals or embers which may have fallen during the cooking or cleaning process After each use clean the grill thoroughly and reapply a light coat of oil to interior to prevent rusting Cover the grill to protect it fr...

Page 4: ... Flathead Screwdrivers Adjustable Wrench Parts Bag Contains 1 Heat indicator 2 Hinges 2 Hood stops 2 Plastic wheel push caps 4 6 x 5 mm hexagonal nuts 2 5 x 4 mm hexagonal nuts 2 5 x 75 mm Phillips head bolts 2 spring washers 20 6 x 3 5 mm hexagonal nuts 8 6 x 36 mm Phillips head bolts 16 6 x 12 mm Phillips hex head bolts 12 6 x 50 mm Phillips head bolts 2 Flat washers 12 6 x 3 5 mm hex nuts Dampe...

Page 5: ...site side Align the bolt holes in the short legs to bolt holes in the body Insert two 6 x 50mm screws through each leg and secure with nut hand tighten only at this point Step 3 Insert wire wood rack curved ends pointed down into holes on bracket near bottom of legs then tighten all bolts and nuts until secure Step 4 Insert axle through axle holes in short legs Place wheels on axles with recessed ...

Page 6: ...dy using 6 x 12 mm Phillips hex head screws Thread screws into welded nuts but do not tighten at this point Place lid over the body and attach hinges to the outside back of the lid using 6 x 12 mm Phillips hex head screws Thread screws into welded nuts Tighten all hinge screws on lid and body until secure Step 8 Attach handle to the lid using 5 x 75mm screws flat washers spacers spring washers and...

Page 7: ...make the vent difficult to open and close Step 9 Attach three wooden slats to each set of side shelf supports using 6 x 50mm bolts and 6 x 3 5mm nuts Step 10 Install heat indicator in lid by aligning tabs on heat indicator with slots in the opening on front of lid Insert and turn 4 revolution until the word IDEAL on heat indicator is at top of dial BRINKMANN DALLAS TX 75244 BRINKMANN DALLAS TX 752...

Page 8: ... with adjustment hooks facing inward Place charcoal grate on top of charcoal tray and lower inside cooking chamber Step 12 Place cooking grill on top of grill supports lips with curved ends inserted through holes in rear grill support lip Position charcoal tray adjusters to desired height Grill Support Lips ...

Page 9: ...as fuel in the Grill King see Adding Charcoal Wood During Cooking section of this manual WARNING Never use charcoal that has been pre treated with lighter fluid Use only a high grade plain charcoal or charcoal wood mixture If using a Charcoal Chimney Starter follow all manufacturer s warnings and instructions regarding the use of their product Start with 8 to 10 pounds of charcoal for Grill King D...

Page 10: ...rong close the lid Allow the temperature to reach the IDEAL range on the heat indicator Maintain this temperature for 2 hours Step 6 Increase the temperature to the lower portion of the HOT range on the heat indicator This can be achieved by opening the side air vents and adding more charcoal and or wood see Adding Charcoal Wood During Cooking section of this manual Maintain this temperature for 1...

Page 11: ...Do not use gasoline kerosene alcohol or other flammable material for lighting charcoal Follow all manufacturer s warnings and instructions regarding the use of their product Place 5 to 6 pounds of charcoal for Grill King Deluxe 2 to 3 pounds for Grill King on left side of charcoal grate Step 3 Saturate charcoal with lighting fluid With lid open wait 2 to 3 minutes to allow lighting fluid to soak i...

Page 12: ...hen follow instructions in the After Use Safety and Proper Care Maintenance sections of this manual During the smoking process avoid the temptation to open lid to check food Opening the lid allows heat and smoke to escape making addi tional cooking time necessary Food closest to the charcoal will cook and brown faster Rotate food midway through the cooking cycle If food is excessively browned or f...

Page 13: ...f cooking chamber under charcoal tray IF USING CHARCOAL CHIMNEY STARTER PROCEED TO STEP 5 If you choose to use charcoal lighting fluid ONLY use charcoal lighting fluid approved for lighting charcoal Do not use gasoline kerosene alcohol or other flammable material for lighting charcoal Follow all manufacturer s warnings and instructions regarding the use of their product Start with 8 to 10 pounds o...

Page 14: ... not have to be added during the cooking process However it may be necessary when cooking very large pieces of food Follow instructions and cautions in the Adding Charcoal Wood During Cooking section of this manual to avoid injury while adding wood Flavoring Wood 13 Step 5 Place cooking grill on grill support lips Use charcoal tray adjusters to position charcoal grate to desired cooking level WARN...

Page 15: ...severe burns Step 5 When charcoal is burning strong again wear oven mitts gloves and carefully place cooking grill on top of grill support brackets Use charcoal tray adjusters to position cooking grill to desired cooking level and replace food Step 6 Close the grill lid open the lower side air vents and allow food to continue cooking Adding Charcoal Wood During Cooking Regulating Heat To increase ...

Page 16: ...way from children and pets Cure your grill periodically throughout the year to protect against excessive rust To protect your grill from excessive rust the unit must be properly cured and covered at all times when not in use A smoker cover may be ordered directly from Brinkmann by calling 1 800 468 5252 Wash cooking grill and charcoal grate with hot soapy water rinse well and dry Lightly coat gril...

Page 17: ...lable in red and white meat varieties in a money saving 2 pack Model 812 3322 0 The Art of Smoke Cooking Cookbook Contains 40 exciting yet simple recipes using the delicious technique of smoke cooking Beautifully photographed full color sixty six page hardback cookbook presents old favorites as well as new recipes such as smoked meatballs spaghetti smoked pizza smoked tomato soup and smoked peach ...

Page 18: ...elease hot coals through the bottom of starter into your smoker or grill Model 812 4080 0 LOOK FOR THESE AND OTHER BRINKMANN ACCESSORIES AT YOUR LOCAL RETAILER WHERE SMOKERS ARE SOLD OR ORDER DIRECT BY CALLING 1 800 468 5252 The Ultimate 5 Piece BBQ Tool Set You ll be the envy of your fellow outdoor chefs with this ultimate BBQ tool set It s sleek ergonomic design combined with durable heavy gauge...

Page 19: ...MB BEEFWELL PORK VEAL HAM BEEFMED BEEFRARE COOKEDHAM 2 0 0 180 160 140 120 85 80 77 70 60 LOOK FOR THESE AND OTHER BRINKMANN ACCESSORIES AT YOUR LOCAL RETAILER WHERE SMOKERS ARE SOLD OR ORDER DIRECT BY CALLING 1 800 468 5252 Smoker Basket The unique basket weave prevents food from falling through the grill while allowing smoke steam and heat to flow into the food Great for fish shrimp vegetables a...

Page 20: ...of this warranty please call Customer Service Department at 1 800 527 0717 A receipt will be required The Brinkmann Corporation will not be responsible for any cookers forwarded to us without prior authorization Grill King Grill King Deluxe must be returned to the original place of purchase for replacement of the unit EXCEPT AS ABOVE STATED THE BRINKMANN CORPORATION MAKES NO OTHER EXPRESS WARRANTY...

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