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www.bullard.com

Dual-Cool™ Climate Control Tube 

and DC65 Vest User Manual

TM

Includes: DC60 Series Dual-Cool tube, cooling vest connector
hose, reinforcing rings, belt bracket, and belt. Note: The DC65
cooling vest and respirator breathing tube must be ordered
separately.

Function: The DC60 Dual-Cool tube is NIOSH approved to supply a
continuous  flow of cool air to Bullard PC90 Series supplied-air
containment respirators. All Bullard parts must be present and
properly assembled to constitute a NIOSH approved respirator. 

NOTE

T

he DC60 Dual-Cool tube cannot be used with a low

pressure air source such as an ambient air pump.

Air Quality Requirements

Respirable air must be supplied to the point-of-attachment of the
NIOSH approved Bullard air supply hose, where the air supply
hose connects to the fitting. Always use an inlet filter on your air
source and monitors and alarms as necessary to assure clean,
breathable air.

Supplied breathing air must at least meet or exceed the
requirements for Type 1 gaseous air as described in the
Compressed Gas Association Commodity Specification G-7.1
(Grade D or higher quality) and specified by Federal Law 42 CFR,
Part 84, Subpart J, 84.141(b) and 29 CFR 1910.134(i)(1)(ii).

The requirements for Grade D breathable air include:

Oxygen ......................................................................... 19.5-23.5%

Hydrocarbons in mg/m3 of gas .............................. 5 mg/m

3

max.

Carbon monoxide  ...................................................... 10 ppm max.

Carbon dioxide  ..................................................... 1,000 ppm max.

Odor  ............................................................ No pronounced odor*

No toxic contaminants at levels that make air unsafe to breathe.

* Specific measurement of odor in gaseous air is impractical. Air

normally may have a slight odor. 
The presence of a pronounced odor should render 
the air unsatisfactory.

Contact the Compressed Gas Association (1235 Jefferson David
Highway, Arlington, VA 22202 or www.cganet.com) for complete
details on Commodity Specification G-7.1.

For use with PC90 Series Containment 
Airline Respirators

WARNING

Before using this product, read and follow all directions and
warnings, including those in the respirator instruction manual.

The respirator’s air source must supply clean, breathable air,
Grade D or better, at all times. The respirator does not purify air
or filter out contaminants.

Connecting the respirator to a line supplying nitrogen or other
harmful gases could cause death or serious injury.

Failure to follow these instructions could result in death or
serious injury.

Summary of Contents for Dual-Cool DC60 Series

Page 1: ...modity Specification G 7 1 Grade D or higher quality and specified by Federal Law 42 CFR Part 84 Subpart J 84 141 b and 29 CFR 1910 134 i 1 ii The requirements for Grade D breathable air include Oxygen 19 5 23 5 Hydrocarbons in mg m3 of gas 5 mg m3 max Carbon monoxide 10 ppm max Carbon dioxide 1 000 ppm max Odor No pronounced odor No toxic contaminants at levels that make air unsafe to breathe Spe...

Page 2: ...h tight and leak free NOTE Do not use a quick disconnect fitting to connect a V10 hose to the air source This would restrict airflow and is not approved in this configuration WARNING Use of any other air supply hose voids NIOSH approval of the entire respirator assembly and might reduce the airflow to the respirator which could result in death or serious injury to the respirator wearer WARNING The...

Page 3: ... the air entry sleeve and cooling vest connector hose Engage the clamp locks and squeeze until tight Figure 3 Assembling the DC60 Dual Cool Tube 1 Remove the nylon clamp from the open end of the respirator s breathing tube Insert the breathing tube 5 inches into the PC90 respirator parka s breathing tube sleeve Figure 4 NOTE Do not remove foam from inside breathing tube The foam helps reduce the n...

Page 4: ...instruction manual 10 While squeezing the quick disconnect lever reconnect the Dual Cool tube to the shaft on the outside of the suit pressing firmly until it locks in position Figure 6 Operating the Dual Cool Tube 1 To obtain cooler air turn the air temperature control knobs counterclockwise Figure 5 Maximum cooling is obtained when knobs are open completely and when there is maximum airflow out ...

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