CAMION BRINE MASTER 3000, Owner'S Manual

Page 1: ...Version 1 2 Copyright Enduraplas All Rights Reserved Product Code IMSBM3000 OWNER S MANUAL BRINE MASTER 3000 BRINE MASTER 3000 ...

Page 2: ...2 Brine Master English INTRODUCTION 3 WARNINGS 4 5 GETTING STARTED 6 7 OPERATION 8 11 MAINTAINING 12 14 TROUBLESHOOTING 15 WARRANTY 16 19 PARTS BREAKDOWNS 20 26 CONTENTS ...

Page 3: ...urable design and construction assure you a lifetime of extreme performance Take a look through this owner s manual to learn how the pros use their Camion Brine Master Discover More Helpful Tips www IceControlTraining com Watch Instruction Videos www youtube com INTRODUCTION ...

Page 4: ...ld never be allowed to use this Brine Master This Brine Master should not be used when bystanders or animals are in the area This Brine Master should never be used while children are in the area 5 Never leave the Brine Master unattended without turning off the pump and relieving any line pressure 6 You must be in good mental health to operate this Brine Master and not be under the influence of alc...

Page 5: ...5 Version 1 2 English Discover More Helpful Tips www IceControlTraining com ...

Page 6: ...od water source Usually a 1 5 or larger city water supply or freshwater storage tanks with a minimum of 3000 gallons of fresh water is necessary to efficiently produce brine Water Source For best results and hassle free operation during your brine making process it is highly recommended to use a salt source that is over 98 pure often referred to as Solar Salt Impure salt will repeatedly cause debr...

Page 7: ...e If you are working with an uneven surface place shimming material under each end and in the middle of the stainless steel base frame on either side to level the machine Positioning Leveling It is best if the bucket used for loading the Brine Master salt hopper is no more than 72 wide This will keep your workspace as clean as possible Using a wider bucket will cause spillover while loading the sa...

Page 8: ...f salt Always load the salt slowly to avoid water splashing Load towards the opposite end of the hopper overflow so that the salt does not obstruct the overflow screen For best results make sure the salt is heaped above the water Once you start the pump the water flow will distribute the salt down and to the sides of the hopper 2 Place discharge valve 1 to Discharge to Brining Hopper position and ...

Page 9: ...e gray brining hopper 6 Once the water reaches the 600 gallon marker on the brine batch tank without stopping the pump move the suction valve 2 to Suction from Brining Tank position The liquid is now recirculating from the brine batch tank through the salt in the hopper Make sure your salinity reader is powered on Monitor the by weight value on the screen OPERATION Brining Important Tip Your first...

Page 10: ... end of the unloading process you will need to start the unload process earlier in the cycle Ideally the salinity should reach 23 6 23 8 at the end of an unloading process Important Tip The flow meter can be used to measure the gallons of brine unloaded from the machine A batch total can be tracked along with a total of all batches Refer to the man ual for the Banjo flow meter for detailed operati...

Page 11: ... batch will take longer to reach salinity because new salt is not being added OPERATION Filling 9 Once the brine batch tank is empty move the suction valve 2 to Suction from Fresh Water position Continue filling the system with fresh water until the orange brine batch tank is filled to the 600 gallon mark Reference the site gauge tube Do not fill past 600 gallons to prevent overflow in the gray br...

Page 12: ...gh the brine maker and then drain the pump using the drain plug located at the bottom of the pump If you notice your flow rate has decreased to under 100 gpm on the flowmeter this indicates that your filter is partially restricted by debris SLOWLY crack open the shutoff valve to flush out debris buildup To fully clean the filter disassemble by shutting off unit and opening the drain valve on the b...

Page 13: ...ruction Ref Before starting work At the end of work and or daily When no immediate scheduled use If damaged As required Salinity Measuring Instrument Dissasemble and clean lens 14 1 X X X In Line Filter Clean X Drain X Hoses and Fittings Rinse with clean water X Drain 14 2 X Pump Rinse with fresh water and remove drain plug to avoid salt creep 14 3 X Power Disconnect X Salt Hopper Drain and Clean ...

Page 14: ...nect valves 14 2 Turn valves to positions in the following image to drain the hoses and fittings 14 3 Remove drain plug from bottom of pump to allow liquid to drain 14 4 To drain the salt hopper connect your suction hose onto the additive port and insert the suction end with a foot strainer attached into the salt hopper Your discharge hose needs to be connected to an appropriate holding vessel tha...

Page 15: ...ck adequate power supply 3 Verify wiring is in good condition Bottom clean out on hopper drain will not flow 1 Place a large cleanout vessel ie skidsteer bucket underneath the 3 clean out valve and remove compacted salt or debris by inserting a garden hose up into hopper cleanout valve Salinity measuring instrument is not reading or reading inaccurately 1 Ensure that the push to connect valves are...

Page 16: ...r terms in this Limited Warranty Manufacturer warrants to the original end user that products and parts manufactured by Manufacturer other than tanks will be free from material defects caused during the manufacturing process for a period of 1 year from the Purchase Date unless otherwise expressly stated in writing by Manufacturer that an extended warranty applies 2 Other Warranties Disclaimed and ...

Page 17: ... other than Manufacturer b the improper installation of the Goods or deterioration of the base on which any of the Goods rest or are mounted to c any damage to the Goods caused by storm wash away landslide mudslide lightning or any other natural phenomenon vermin or other pests and any undermining of the base of the Tank through any cause whatsoever d the repositioning of the Goods from their orig...

Page 18: ...eature a vented lid at the time of manufacture Any subsequent pressurization of the Tank by removing the vent sealing the vent or otherwise will cause this Limited Warranty as to such Tank to be null and void d The liability of Manufacturer under this Limited Warranty is limited to at Manufacturer s discretion e providing a replacement Good including shipping but excluding other replacement costs ...

Page 19: ...matter of the Limited Warranty e Good s mean Tanks and or other products or parts manufactured by Enduraplas LLC f Limited Warranty means this written Limited Warranty 7 State Law Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation and exclusion may not apply to certain parties Some states do not allow limitation on how long an implie...

Page 20: ...VERVIEW 7 63 6 62 56 28 22 43 73 2 33 38 38 38 34 34 1 5 9 32 82 35 37 37 11 13 33 38 34 33 34 4 34 33 38 38 41 42 44 56 38 33 38 38 13 46 68 71 70 83 34 38 33 38 72 38 18 81 80 3 84 85 86 57 8 40 DETAIL A DETAIL B DETAIL C DETAIL D ...

Page 21: ...ASTER DETAIL VIEW A 12 29 30 30 30 16 29 24 30 29 20 31 31 26 31 26 29 29 30 14 30 29 23 29 30 24 30 15 29 30 29 30 24 30 29 23 30 29 29 23 29 16 29 30 23 29 30 16 30 27 19 DETAIL A 12 30 29 26 31 92 96 95 98 93 90 97 94 91 ...

Page 22: ...22 Brine Master BRINE MASTER DETAIL VIEW B 29 31 17 10 30 29 29 67 30 66 29 21 30 26 25 12 30 30 29 30 30 65 27 29 14 29 30 29 45 31 53 31 27 30 29 64 31 29 30 27 31 DETAIL B 31 55 69 23 92 99 29 30 14 ...

Page 23: ... VIEW C AND D 59 75 76 29 51 59 79 51 30 29 59 79 59 30 50 30 29 12 29 30 78 79 59 59 51 30 29 24 29 30 51 75 79 DETAIL C 77 59 52 52 52 52 87 88 52 52 88 87 52 88 87 87 88 52 59 48 60 58 61 47 39 58 89 61 54 60 49 33 38 36 74 DETAIL D ...

Page 24: ...SCHED 40 Pipe 14 inches long 1 19 CLUEPEB10009 2 in Hose Control Valve to Pump Suction 1 20 CLUEPEB10009 2 in Hose Tank to Control Valve 1 21 CLUEPEB10009 2 Hose Pump Discharge to Control Valve 1 22 CLUVGC03504 75 in Clear Vinyl Tubing 1 23 CBM220CPG 2 x 2 Full Port Flange 5 24 CBM220TEE 2 Manifold Tee 220 Series 4 25 CBM220CPG90 2 FP x 2 FP Manifold Coupling 90 1 26 CBM220BRBSWP90 2 Full Port Fla...

Page 25: ...er 1 64 CBMFM220 2 in Full port manifold flowmeter 1 65 CBM220CPG6 2 x 2 Full Port Flange x 6 1 66 CBM220ASWP90 2 in Full port flange x Male adapter sweeped 1 67 CB200CAP 2 in Cap 1 68 CBTF200 2 Poly Tank Flange Assembly 1 69 CBHB200 2 Male Thread x 2 Hose Shank 1 70 CFSE05F05M 1 in MPT x 1 in FPT 304SS 90 Deg Elbow 4 71 CV3RB10034 Reducer Bushing 1 MPT X 3 4 FPT 4 72 CV3RB3414 3 4 x 1 4 Reducer B...

Page 26: ...E00M0000M 1 4 NPT 5 16 Brass Push to Connect Male Elbow 2 93 CLUVGC04503 3 16ID 5 16 OD Polyethylene Tubing 1 1 94 CLUVGC04503 3 16ID 5 16 OD Polyethylene Tubing 2 1 95 CLUVGC04503 3 16ID 5 16 OD Polyethylene Tubing 3 1 96 CLUVGC04503 3 16ID 5 16 OD Polyethylene Tubing 4 1 97 CLUVGC04503 3 16ID 5 16 OD Polyethylene Tubing 5 1 98 CEC055 Salinity Measuring Instrument 1 99 CBMCV220 2 inch Full Port M...

Page 27: ...ctivate To double your 5 year tank warranty visit www camionsystems com warranty and register this product Discover More Helpful Tips www IceControlTraining com Watch Instruction Videos www youtube com ACTIVATE YOUR 10 YEAR TANK WARRANTY ...

Page 28: ...Helpful Tips www IceControlTraining com CAMION by Enduraplas 1 877 265 9929 cs camionsystems com www camionsystems com 113 1st Street Neche ND 58265 USA Copyright Enduraplas All Rights Reserved A Brand By Enduraplas ...