Cannondale Habit, Owner'S Manual Supplement

Page 1: ...READ THIS SUPPLEMENT AND YOUR CANNONDALE BICYCLE OWNER S MANUAL Both contain important safety information Keep both for future reference Habit Owner s Manual Supplement...

Page 2: ...lt in death or serious injury NOTICE Indicates special precautions that must be taken to avoid damage The following symbols are used in this manual Symbol Name Description NGLI 2 NGLI 2 synthetic grea...

Page 3: ...bike You may also contact us using the appropriate country region location information You can download Adobe Acrobat PDF versions of any manual supplement from our website http www cannondale com Con...

Page 4: ...For Safety in your Cannondale Bicycle Owner s Manual BEFORE you ride You can be severely injured paralyzed or killed in an accident if you ignore this warning Inspection Crash Damage Of Carbon Frames...

Page 5: ...information about Intended Use and Conditions 1 5 Servicing This supplement may include procedures beyond the scope of general mechanical aptitude Special tools skills and knowledge may be required I...

Page 6: ...mum Fork Length You must select a replacement fork not only based on head tube diameter but the critical factor of frame maximum fork length Do not exceed maximum fork length Exceeding the MAXIMUM FOR...

Page 7: ...e s fork or frame design Also be sure to follow the manufacturer s recommendations of your front fork and rear shocks When you are considering tires for your bike consider The actual measured size of...

Page 8: ...u must not rely on this marking as an indication of the proper minimum seat post insertion depth You can be severely injured paralyzed or killed in an accident if you ignore this warning Rear Shocks S...

Page 9: ...st Insert 100 mm Tire Size x Max Width measured XS 27 5 in x 2 5 in S XL 29 in x 2 5 in 27 5 in x 2 8 in Max Fork Length 551 mm Rear Shock Eye To Eye Stroke Bushing Width XS 190 mm 45 mm S XL 210 mm 5...

Page 10: ...74 5 F Stand Over 70 72 75 77 78 G Head Tube Length 9 5 10 5 11 5 12 5 13 5 H Wheel Base 110 3 114 4 117 6 121 124 4 I Front Center 67 71 74 3 77 8 81 1 J Chain Stay Length 43 5 K Bottom Bracket Drop...

Page 11: ...e Angle 66 3 E1 Seat Tube Angle Effective 74 5 F Stand Over 71 7 74 7 76 7 77 7 G Head Tube Length 10 5 11 5 12 5 13 5 H Wheel Base 114 6 118 121 4 124 7 I Front Center 71 3 74 7 78 2 81 4 J Chain Sta...

Page 12: ...using or brake cable through the opening in the tube wall 2 Slide the open cable guide over the exposed housing end 3 Insert the cable guide into the frame Use a 2 5mm allen key to push on the bolt he...

Page 13: ...v 1 English To insert in frame opening press both inward on the guide bolt with the tool end and on the housing side NOTE Pulling the slack from the frame before tightening the guide bolt will reduce...

Page 14: ...e housing into the chainstay opening Push the loop of cable until the housing end exits the chainstay shown B 4 Continue pushing the housing until the housing enters the chainstay tube shown C 5 Remov...

Page 15: ...13 134938 Rev 1 English A B C D...

Page 16: ...outing Please see the below diagram to see entry exit points and recommended uses An internal tube is not present in the lower head tube opening on the non drive side shown as SR below Cable Routing C...

Page 17: ...ware to access the rear of the chainstay 3 While pushing the housing from the front of the chain stay guide the housing up through the routing hole using a pick To ease installation use pliers to give...

Page 18: ...kes The Habit features size specific yoke lengths Please see the table below to check the proper yoke length for each frame size Please check underneath the yoke for length markings 100 120 130 Frame...

Page 19: ...is installed in the yoke extension ensure that darker shaded areas shown below are clean and thoroughly greased with a high quality bearing grease NOTE When tightening insert tool into and hold female...

Page 20: ...Assemble all components of the frame leaving the shock and yoke extension unatta ched Allow the suspension to rest under gravity 2 Assemble the shock using the forward eyelet frame side 3 Assemble the...

Page 21: ...19 134938 Rev 1 English...

Page 22: ...eeper head tube angle 0 5 higher bottom bracket height 3 mm and reach 3mm TIG H T E N T I G H T E N High Low Model Habit Bad Habit Wheel Size 27 5 in 29 in 27 5 in Standard Flip Position High Low High...

Page 23: ...Chip IMPORTANT Whenever a change is made to the Flip Chip position make sure the the hardware flip chips and seat stay sockets are wiped clean Re apply the specified thread lock to the bolt threads an...

Page 24: ...The flat side of the spacers should face out as shown When tightening the axles insert the 5 mm hex key completely into the axle to prevent damage when turning the bolt Always clean and re apply the...

Page 25: ...hout binding Each bearing should be fixed securely in the opening Check to make sure each circlip is seated in the groove s Inspection frequency should be based upon how and where you ride Evidence of...

Page 26: ...drive side and and turn counter clockwise until it can be removed To install the LockR from the frame 1 Disassemble and clean all parts of the LockR axle Do not install it assembled Inspect the parts...

Page 27: ...25 134938 Rev 1 English Unthread tap mallet dislodged remove 4 3 Insert 5mm turn to free 5m m 3 Remove 6m m Unthread Remove 1 T25 NGLI 2 NGLI 2 5 N m 1 N m DO NOT INSTALL ASSEMBLED...

Page 28: ...spacing only Other Ai equipped bike with 142mm or 135mm rear spacing use a 6mm offset NOTICE USE ONLY 3mm Ai OFFSET REAR WHEELS Incorrect wheel offset can damage your frame Standard wheel assembled o...

Page 29: ...n the dropout with a nylon brush old toothbrush Inspect the area for any damage Lightly grease the dropout surface Always clean and re apply the specified thread lock to the bolt threads Tighten with...

Page 30: ...FT 2 8 N m 2 15 N m ID Part Number Description CRB ALLY A K36169 Habit Pivot Hardware B K36179 Habit Pivot CS SS LNK Brgs C CK3257U00OS Derailleur Hanger TA ST SS 015 D K34129 CS and Horst Pivot Prote...

Page 31: ...RB ALLY H K36079 Habit Shock Bolts I K32069 Habit CRB Rubber Frame Grommets J K34139 Habit DT Protector XS S K34149 Habit DT Protector M XL K K32109 Slide Guides QTY 6 L KP388 Seat Binder MTN Bolt 34...

Page 32: ...See Yoke Correct tightening torque for the fasteners bolts screws nuts on your bicycle is very important to your safety durability and performance of your bicycle We urge you to have your dealer corre...

Page 33: ...ction Check the various frame protectors downtube headtube chainstay swingarm on your bike Make sure they are in place and in good condition Before first ride Damage Inspection Clean and visually insp...

Page 34: ...32 134938 Rev 1 Habit Owners Manual Supplement Use this page to write record important information about your bike e g maintenance history dealer contact information settings etc NOTES...

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Page 36: ...Sports Group Europe B V Hanzepoort 27 7570 GC Oldenzaal Netherlands 41 61 4879380 servicedeskeurope cyclingsportsgroup com CANNONDALE UK Cycling Sports Group Vantage Way The Fulcrum Poole Dorset BH12...