CanyCom CMX222, Operator'S Manual

Page 1: ...njury or death Keep this manual for future reference by you and by all those who operate and maintain this machine CHIKUSUI CANYCOM INC 90 1 Fukumasu Yoshii machi Ukiha shi Fukuoka Japan 839 1396 Tel...

Page 2: ...arters TEL 81 0 943 75 2195 FAX 81 0 943 75 4396 Foreign Trade Center TEL 81 0 3 3552 6277 FAX 81 0 3 3552 6288 All rights reserved Unauthorized use or reproduction of this material is prohibited Auth...

Page 3: ...gerous This machine may not be operated on public road or what is considered to be public road It is the sole responsibility of the operator to consult the local regulations Do not modify this machine...

Page 4: ...o the machine if the user does not follow the procedures or the instructions Indicates important information which needs particular attention In this manual the following four warning terms are used t...

Page 5: ...o have the product name serial number and the make and type of engine handy at the time of contact The model and serial number can be found on the model label as shown below and the make and type of t...

Page 6: ...Components 11 Name and Function of Controls 11 3 Specifications 15 Product Specifications 15 Contents of Tool Bag 16 4 Operation 17 Preparation 17 Pre start up Inspection 17 Checking and Filling Fuel...

Page 7: ...Parking 31 Working 33 Inspecting Cutting Blade 33 Adjusting Cutting Height 33 Using Cutting Height Memory Function 34 Cutting 35 5 Maintenance 39 Maintenance Schedule 39 Engine 39 Chassis 40 List of F...

Page 8: ...eaner 54 Spark Plugs 55 Drive Train 56 Tires 56 Transmission Oil 57 Front Differential Oil CMX222 Only 57 Front Knuckle Oil CMX222 Only 58 Center Gearbox Oil CMX222 Only 58 HST Hydrostatic Transmissio...

Page 9: ...uctions for handling this machine and received the receipt Appendix Operator s Manual for the Engine Be sure to read and understand it together with this manual After Use Care 74 Cutting System 74 Aft...

Page 10: ...ead and follow the instructions and precautions in them Failure to do so could result in serious injury or death to the operator or bystanders Keep the labels clean and legible Do not use solvents or...

Page 11: ...Safety 2 1 5321 5113 000 1 5321 5115 000 2 5321M 0101 020E 5321 5118 000 3 5305 5326 000 5 5321 5116 000 4 5321 5114 000 6 3667 5063 000 7...

Page 12: ...eated while cutting blade is rotating This is to reduce the possibility of accident related to moving blade when machine is turned over Automatic Blade Stopping Mechanism Automatic Vehicle Stopping Me...

Page 13: ...the machine Never allow people unfamiliar with these instructions to operate or service the machine Do not let anyone under 18 years of age to operate this machine Local regulations may restrict the m...

Page 14: ...se clothing or jewelry all of which may get tangled in moving parts Do not operate the machine barefoot or with open sandals Prepare beforehand the working rules and procedures such as signaling and t...

Page 15: ...y surface travel slowly and exercise caution to reduce the chance of skidding or sliding out of control Never operate on ice Always make certain that there is no obstacle or a person behind the machin...

Page 16: ...e that you feel like you could tip over Do not operate the machine near the edge of a cliff an overhang or a slide area Pay special attention after heavy rain or earthquake Do not make sudden maneuver...

Page 17: ...If the engine stalls or loses traction during a climb and cannot make it to the top of the slope do not try to turn the machine around Carefully back down slowly straight down the slope Drive straigh...

Page 18: ...starting Gasoline is extremely flammable and can be explosive When parking the machine indoors make certain that the building is well ventilated and that the machine is not close to any source of flam...

Page 19: ...pressure Use paper or cardboard not your hands to search for leaks Hydraulic fluid escaping under pressure can have sufficient force to penetrate the skin and cause serious injury Check all fuel line...

Page 20: ...Filler Cap Steering Wheel Cutting Blade Shield Left Cutting Blade Shield Right Tail Lamp Rear Tire Engine Cover Tool Box Front Cover Front Tire Head Lamps Side Cover Left Cup Holder Assist Grip Side C...

Page 21: ...speed of the machine Machine moves forward when the front of drive pedal is depressed and backward when the rear of drive pedal is depressed Angle of drive pedal determines the speed 4 Drive Lever Dri...

Page 22: ...r is used to lock differential when rear wheels slip Tilting differential lock lever to ON position locks differential 10 Cutting Height Adjust Cutting height adjust lever is used to adjust the cuttin...

Page 23: ...nts 18 Oil Pressure Warning Under normal condition oil pressure warning lamp goes off once engine is started It is illuminated when problem with engine oil pressure is detected while engine is running...

Page 24: ...e Cylinder Bore Stroke mm 80X65 Displacement cm3 653 Maximum Output kw PS rpm 16 4 22 3600 Maximum Torque N m kgf m rpm 45 6 4 65 2500 Starter System Electric Fuel Automotive Unleaded Gasoline Fuel Co...

Page 25: ...HST Continuously Variable Auxiliary Transmission Constant Mesh Tires Front TA 4 00 8 2PR AGS4 00 7 4PR Rear 19X8 00 10 4PR 17X8 00 8 4PR Steering Rack and Pinion Round Steering Wheel Brakes Internally...

Page 26: ...Inspection Preparation Always perform an inspection before use Refer to the Maintenance Schedule page 39 for the inspection schedule and procedure Checking and Filling Fuel 1 Check fuel gauge If fuel...

Page 27: ...for steering wheel angle 3 After adjusting angle return tilt lever to lock steering wheel securely Adjusting Angle Tilting Adjusting Height 1 Remove U nut to remove F bolt which secures steering shaf...

Page 28: ...ard 2 When seat is in a desired position release slide lever and lock seat securely 5321M 0401 050E Slide Lever Seat Sliding seat Adjusting Height 5321M 0401 060E Height Adjust Lever Seat 1 Pull up he...

Page 29: ...nly 1 Lift seat up 2 Loosen lock nut 3 Turn adjust nut toward A direction to harden suspension 4 Turn adjust nut toward B direction to soften suspension 5 Tighten lock nut 6 Put seat back 5323M 0401 0...

Page 30: ...ngine does not start after starting procedure is performed several times turn off main switch and wait for 5 to 10 minutes and try again Do not use this machine in temperatures above 40 C or below 15...

Page 31: ...ver Safety feature engine cannot be started unless brake pedal is depressed NOTE Safety feature engine cannot be started unless cutting rotary clutch lever is in OFF position NOTE 5323M 0402 010E Brak...

Page 32: ...5 minutes to warm up Avoid frequent starting Once engine starts run it for a while to charge battery Drive machine gently in the first week 40 to 50 hours of operation after purchase for breaking in N...

Page 33: ...erate the machine barefoot or with open sandals Do not allow bystanders to come near machine when driving Always make certain of the safety of your surroundings before driving start slow Always make c...

Page 34: ...th Drive Pedal NOTE 3 Move the throttle lever toward fast position to increase engine speed 1 Make certain of the safety of your surroundings 2 Move auxiliary transmission shift lever to either H high...

Page 35: ...achine may skid or tip over Always park on a firm level place Never park on a potentially dangerous place Stopping Speed can be adjusted continunously by the position of drive lever If seat tilts back...

Page 36: ...simultaneously HST may be damaged When Driving with Drive Pedal Drive pedal automatically returns to neutral when released NOTE 1 Gradually return drive lever to neutral to slow down 2 Release hand o...

Page 37: ...e Shifting Always stop machine to shift gears Shifting gears while machine is in motion can damage transmission 1 Stop machine 2 Move auxiliary transmission shift lever to H high speed or L low speed...

Page 38: ...el drive modes Shifting gears while machine is in motion can damage transmission Use 2WD mode under normal condition Pay attention to the minimum turning radius in AWD mode In AWD mode minimum turning...

Page 39: ...may be damaged Do not turn machine when differential lock is in ON position 1 Move differential lock lever to ON position 2 Move auxiliary transmission shift lever to L low speed position 3 Drive slo...

Page 40: ...teeper If it is absolutely necessary to park machine on a slope less than 10 degrees make certain to apply parking brake firmly and block wheels with chocks Parking 3 Depress brake pedal and pull brak...

Page 41: ...Operation 32 4 5 Turn main switch to off to stop engine Remove ignition key 5323M 0402 210E Main Switch...

Page 42: ...e before work Refer to Cutting Blades page 63 for inspection procedure Adjusting Cutting Height Cutting Height Adjust Lever 5321M 0403 020E Cutting Height Range 0mm 180mm CMX222 0mm 160mm CM223 Cuttin...

Page 43: ...ing Cutting Height Memory Function Cutting height memory function provides the means to set a minimum cutting height This feature makes it easy to return to the set cutting height when repeated raisin...

Page 44: ...ges to nearby people animals crops buildings automobiles etc Pay attention to the safety of surroundings and plan ahead when cutting Never attempt to cut with cutting blade shield open When cutting dr...

Page 45: ...h damages machine When something is tangled to cutting blade stop engine immediately and remove the tangled object Such object causes excessive vibration which damages machine 1 Make sure cutting blad...

Page 46: ...Move cutting height adjust lever to a desired height 3 Move auxiliary transmission shift lever to L low speed 5321M 0403 080E Cutting Rotary Clutch Lever 5 Move rotary clutch lever to ON to start cutt...

Page 47: ...n cutting with this machine for the first time start on a flat surface Drive slowly and in an overlapping pattern If load to cutting blade is high drive slowly or cut twice Safety feature engine stops...

Page 48: ...ner element Check and adjust spark plug gap Replace oil filter 1st time 50 hours Check and adjust tappets 300 hours Remove carbon deposit from cylinder head Clean oil pan Clean carburator Perform valv...

Page 49: ...no irregular noise or overheating shall be observed Transmission Irregular noise or overheating shall not be observed when moving forward or backward There shall not be oil leaks in or around transmis...

Page 50: ...s and wires in linkage shall be free of deformation or damage Connections shall be free of looseness excessive play or missing cotter pins Body Chassis Safety Devices Chassis Frame Shall be free of cr...

Page 51: ...age 67 Greasing points shall be properly greased Page 44 Electrical System Charging System Charging system shall charge battery Battery Battery fluid electrolyte shall be of proper level Page 69 Termi...

Page 52: ...5 SAE rating 80 1 5L Front Differential Oil 2 Center As needed Gear Oil API rating GL 4 or 5 SAE rating 80 0 6L Front Knuckle Oil Either sides 2 As needed Gear Oil API rating GL 4 or 5 SAE rating 80 0...

Page 53: ...hs Chassis Grease 5 Cutting rotary drive shaft Every 6 Months Chassis Grease 6 Cutting rotary link pivots Every 6 Months Chassis Grease 5321M 0503 011E Grease regularly Insufficient greasing may resul...

Page 54: ...rease 2 Both ends pivot front axle Every 6 Months Chassis Grease 3 Drive pedal pivot Every 6 Months Chassis Grease 4 Cutting rotary clutch lever pivot Every 6 Months Chassis Grease 5 Cutting rotary dr...

Page 55: ...ut 2 Tire Tube Front 1 34072408000 Replace if defective 2 Tire Tube Rear 1 37052204000 Replace if defective 2 Tire AGS 4 00 7 Front 2 53142204000 Replace if defective 2 Tire 17X8 00 8 Rear 2 340760029...

Page 56: ...Right 2 53212118000 Replace if defective 1 Rubber Plate Front Tire Behind 2 53212132000 Replace if defective 2 Rubber Plate Front Tire Inside 2 53062121000 Replace if defective 2 Rubber Plate Blade Sh...

Page 57: ...r installing body panels beware of sharp edges and pinch points Make certain to reinstall panels after removing for repairs or inspection 5321M 0505 010E Knob Nut 2 Pull sides of cover wide as shown t...

Page 58: ...49 Maintenance 5 1 Unfasten bolt Side Covers 5319M 0505 030E Bolt 2 Pull up cover to remove 5319M 0505 040E Side Cover 1 Undo latches 2 Open engine hood Engine Hood 5319M 0505 050E Latches Engine Hood...

Page 59: ...Rear Cover 1 Unfasten 2 bolts 2 Remove lower rear cover 3 When installing insert pins on cover into corresponding holes on frame then fasten with 2 bolts Seat Bracket Lower Rear Cover Shift seat posit...

Page 60: ...5321M 0505 090E Seat Bracket 4 Hold seat with safety prop 5321M 0505 110E Safety Prop 1 Raise lock lever 2 Hold lock lever and raise blade shield 3 Release lock lever to lock shield in the raised posi...

Page 61: ...clean 4 Insert dipstick fully and pull it out Make certain to fill engine with correct grade of oil to the specified level Insufficient amount or wrong grade of oil reduces performance and may cause...

Page 62: ...fied amount of correct oil into filler 4 Check oil level Make sure oil level is between upper and lower limits 5 Put oil filler cap back in place 6 Close engine hood Changing Upper Limit Lower Limit 5...

Page 63: ...structions in Operator s Manual for the engine to inspect clean or change air cleaner element 3 Close engine hood 5321M 0506 060E Air Cleaner Lid Oil Filter Cartridge 1 Open engine hood 2 Remove right...

Page 64: ...in Operator s Manual for the engine to inspect clean or change spark plugs 5 Install spark plug 6 Put plug cap back in place 7 Close engine hood Never pull ignition cable when removing a spark plug c...

Page 65: ...valve cap 3 Check tire air pressure If different from the specified values adjust pressure 4 Put valve cap back in place 5319M 0508 010E Valve Cap Inflate tires to the specified pressure Under or ove...

Page 66: ...ied amount of correct oil into filler 8 Put filler cap back in place 9 Close engine hood Front Differential Oil CMX222 Only 1 Park machine on a level ground 2 Have an appropriate oil drain pan 3 Remov...

Page 67: ...8 040E Filler Plug on both sides Drain Plug on both sides Oil to Use Page 43 Oil Capacity Page 43 NOTE 1 Park machine on a level ground 2 Have an appropriate oil drain pan 3 Open seat bracket 4 Remove...

Page 68: ...y or viscosity is not normal change fluid 8 Put filler cap back in place and screw it securely 9 Close engine hood Inspecting To obtain correct reading check HST fluid level before starting or wait un...

Page 69: ...over back in place 7 Close engine hood 1 Have an appropriate oil drain pan 2 Open engine hood 3 Remove oil filler cap 4 Remove drain plug to drain fluid 5 Install drain plug back in place 6 Fill speci...

Page 70: ...t is out of this range adjust spring with adjust nut 3 Visually inspect belt Replace belt if it is damaged For replacement contact your CANYCOM representative 4 Install upper rear cover back in place...

Page 71: ...spring is 3mm If it is not adjust it with adjust nut For adjustment contact your CANYCOM representative Rear Brake Front Brake CMX222 Only 1 Lock brake pedal with parking brake lock lever 2 Inspect t...

Page 72: ...age due to vibration may occur When replacing blades always replace carriage bolts also When a foreign object is tangled with the blade immediately stop the engine and remove the foreign object Damage...

Page 73: ...ion Carriage Bolt Blade Stay 3 Unfasten nut A then nut B to remove blade 4 Place a new or flipped blade under blade stay Insert carriage bolt 5 Place collar and cap 6 Hold blade with strong stick like...

Page 74: ...ifferent cutting conditions Black Red Black Red Pink Silver Durability Low High Can be used as free or fixed with optional bolt knife Very versatile Also suitable for using as fixed knife to cut soft...

Page 75: ...to ON 4 Check v belt tension Inspect that the length of spring is within the range of 115mm 1mm If it is out of this range adjust spring with adjust nut 5 Visually inspect belt Replace belt if it is...

Page 76: ...ies or persons Inspect cutting brotary brake whenever the performance of it seems inadequate Inspecting 1 Start engine 2 Turn throttle lever to fast to raise engine speed 3 Move cutting height adjust...

Page 77: ...pproximately 106mm when clutch lever is in OFF position 3 Adjust the play C with turn buckle so that it is between 3mm and 5mm when clutch lever is in OFF position 4 Install upper and lower rear cover...

Page 78: ...flame or spark away from battery Hydrogen gas generated during charging is extremely explosive Never fill battery fluid beyond upper level line Battery fluid may spill and cause damage to machine or...

Page 79: ...tery from machine before charging Failure to do so causes damage to electrical components and wiring Follow battery charger user s manual when charging Filling 3 Visually inspect that battery fluid le...

Page 80: ...of battery 4 Remove positive cable of battery 5 Remove battery Filler Cap 5323M 0510 020E 6 Remove filler cap 7 Fill distilled water to UPPER LEVEL line 8 Put filler caps back in place 9 Install batt...

Page 81: ...in electrical system may result Do not touch bulb when it is hot It may cause burns Do not touch the glass part of light bulb directly with fingers It may reduce service life 5321M 0510 040E Bolts Lig...

Page 82: ...ight Bulb 5321M 0510 070E 3 Replace with a new light bulb 4 Install lens back in place 5 Install upper rear cover back in place 5323M 0510 090E Socket 4 Remove socket 5 Replace with a new light bulb 6...

Page 83: ...wn and cause damage to surrounding properties or persons Turn cutting rotary clutch to ON only when cleaning Keep it in OFF position all the other times 1 Park machine 2 Set cutting height to about 50...

Page 84: ...is cooled off 8 Turn throttle lever to slow to slow engine speed 9 Stop engine 10 Stop water and remove hose 11 Install cap back in place 12 Move cutting rotary clutch lever to Transport Do not wash e...

Page 85: ...noperable due to freezing 1 Clean machine wash off dirt mud and remove grass and other foreign materials after use 2 Park machine on a paved or firm a dry surface or a bed of lumber 3 If machine is to...

Page 86: ...machine Inspect fill and charge battery 10 Cover machine with protective water proof covering after machine is cooled off Do not wash engine or control panel with running water water may enter inside...

Page 87: ...ge 17 Excessive fuel in the engine Wait a while and try starting again Battery capacity is insufficient Add battery fluid Charge battery Replace battery Page 64 Page 64 Battery cable is disconnected C...

Page 88: ...ease contact your CANYCOM representative Engine overheats Insufficient amount of engine oil Fill oil Page 48 Rotating screen or cooling fins are clogged or blocked Clean Excessive fuel consumption Clo...

Page 89: ...above Please contact your CANYCOM representative Machine does not turn smoothly Tires are not properly inflated Adjust tire pressure Page 52 Other other than the above Please contact your CANYCOM repr...

Page 90: ...9 Abnormal vibration occurs when cutting blade is rotated Cutting blade is damaged or lost Replace cutting blades Page 58 Foreign object is caught by cuttingblade Remove or clean foreign object Other...

Page 91: ...eight is too low Raise cutting height Machine turns too fast Turn slowly Work site has undulations Raise cutting height Cutting blade knives or stay is bent Replace Cutter load is too high Engine spee...

Page 92: ...anti slip ramp surfaces Secure the hooks of loading ramps firmly and flush with loading deck Move slowly forward when loading onto and move slowly backward when unloading off of transporter Pay specia...

Page 93: ...e the slings of the same length when more than one is used Pay special attention to the center of gravitiy and the balance of machine when hoisting 3 Shift auxiliary transmission shift lever to Low se...

Page 94: ...valuated based on factory standard NOISE LEVEL Model Engine Rated revolution Vibration Mower Blade Clutch Steering wheel top Steering wheel bottom Seat CMX222 CM223 3300 rpm ON 10 0 m s2 11 0 m s2 7 0...