Instruction manual
™
Contents
PLEASE read this first .......................................................2
Codes and standards ........................................................2
1. 99, 100, & 102 Oil nozzle selections ............................3
2. Prepare site • assemble burner • mount burner
4
3. Prepare burner
............................................................9
4. Wire burner • start burner – 48245 primary control
.14
4. Wire burner • start burner – 40200 primary control
.16
4. Wire burner • start burner – 50200 primary control
.
18
4. Wire burner • start burner – 60200 primary control
.20
5. Adjustment and verification
.......................................22
6. Annual start-up and service
......................................23
7. Repair parts ...............................................................24
8. Maintenance procedures
...........................................26
Warranty
.........................................................................27
User care and maintenance
...............................
Rear cover
70 Maple Street
East Longmeadow, MA 01028
Ph 413-525-7700
Fx 413-525-8306
T
ech
support
800-989-2275
carlincombustion.com
©
Copyright 2004 — Carlin Combustion Technology, Inc.
Installer/servicer — Except where specifically stated other-
wise, this manual must be used only by a
qualified service
technician
. Failure to comply with this or other requirements
in this manual could result in severe personal injury, death or
substantial property damage.
User — Refer only to User care and maintenance on back
page for information regarding operation of this burner. The
burner Instruction Manual is intended only for your service
technician. The burner and heat exchanger must be inspected
Ratings
Input:
99FRD ..................................................0.50 to 3.00 GPH
100CRD ............................................... 0.50 to 2.25 GPH
102CRD (2
B\,
’’ air cone) .................... 2.00 to 3.50 GPH
102CRD (3’’ air cone) ....................... 3.00 to 4.50 GPH
Fuels:
U.S. ............................................No. 1 or No. 2 Fuel oil
Canada ...............No. 1 Stove oil or No. 2 Heating oil
Fuel unit:
............................................................................. Suntec
....................................100 to 150
psig
nozzle pressure
Electrical:
Power ...........................................120V/60 Hz/1-Phase
Motor........................... Carlin PSC, 1/6 HP, 3450 RPM
Current
99FRD ..................................... Approx. 5.5 amps
100CRD ................................... Approx. 5.5 amps
102CRD ................................... Approx. 6.0 amps
Ignition:
..........Carlin Model 41000 electronic — 14,000 volts
Control:
.................... U.L. Group I or II primary safety control
