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Installation Instructions

Absorption liquid chiller/heaters provide safe and reliable
service when operated within design specifications. When
operating this equipment, use good judgment and safety pre-
cautions to avoid damage to equipment and property or in-
jury to personnel.
Be sure you understand and follow the procedures and safety
precautions contained in the machine instructions as well as
those listed in this guide.

DO NOT USE OXYGEN or air to purge lines, leak test, or
pressurize a machine. Use nitrogen.
NEVER EXCEED specified test pressures. For the 16DF ma-
chine, the maximum pressure is 12 psig (83 kPa). For the
chilled/hot water and condensing water piping, the maxi-
mum pressure is stamped on the machine.
WEAR goggles and suitable protective clothing when han-
dling lithium bromide, octyl alcohol, inhibitor, lithium hy-
droxide, and hydrobromic acid. IMMEDIATELY wash any
spills from the skin with soap and water. IMMEDIATELY
FLUSH EYES with water and consult a physician.

DO NOT USE eyebolts or eyebolt holes to rig maching sec-
tions or the entire assembly.
DO NOT work on high-voltage equipment unless you are a
qualified electrician.
DO NOT WORK ON electrical components, including con-
trol panels or switches, until you are sure ALL POWER IS
OFF and no residual voltage can leak from capacitors or solid-
state components.
LOCK OPEN AND TAG electrical circuits during servic-
ing. IF WORK IS INTERRUPTED, confirm that all circuits
are deenergized before resuming work.
NEVER DISCONNECT safety devices or bypass electric in-
terlocks and operate the machine. Also, never operate the
machine when any safety devices are not adjusted and func-
tioning normally.
DO NOT REPEAT unsuccessful ignition attempts or restart
after flame failure without assurance that post-purge and pre-
purge have eliminated combustible gas or oil vapors from
the combustion chamber. DO NOT EVER ATTEMPT IG-
NITION of a burner if there is shutdown leakage of gas or
oil through the fuel shutoff valves or from the fuel lines.
DO NOT syphon lithium bromide or any other chemical by
mouth.
BE SURE all hydrogen has been exhausted before cutting
into pure chambers. Hydrogen mixed with air can explode
when ignited.
WHEN FLAMECUTTING OR WELDING on an absorp-
tion machine, some noxious fumes may be produced. Ven-
tilate the area thoroughly to avoid breathing concentrated fumes.

DO NOT perform any welding or flamecutting to a machine
while it is under a vacuum or pressurized condition.
NEVER APPLY an open flame or live steam to a refrigerant
cylinder. Dangerous overpressure can result. When necesary
to heat a cylinder, use only warm (110 F [43 C]) water.
DO NOT REUSE disposable (nonreturnable) cylinders or at-
tempt to refill them. It is DANGEROUS AND ILLEGAL.
When cylinder is emptied, bleed off remaining gas pressure,
loosen the collar and unscrew and discard the valve stem.
DO NOT INCINERATE.
DO NOT ATTEMPT TO REMOVE fittings, covers, etc., while
machine is under pressure or while machine is running. DO
NOT OPERATE or pressurize a machine without all cover
plates or bolts in place.

DO NOT climb over a machine. Use platform, catwalk, or
staging. Follow safe practices when using ladders.
DO NOT STEP ON machine piping. It might break or bend
and cause personal injury.
USE MECHANICAL EQUIPMENT (crane, hoist, etc.) to
lift or move inspection covers or other heavy components.
Even if components are light, use such equipment when there
is a risk of slipping or losing your balance.
VALVE OFF AND TAG steam, water, or brine lines before
opening them.
DO NOT LOOSEN water box cover bolt until the water box
has been completely drained.
DO NOT VENT OR DRAIN water boxes containing indus-
trial brines, liquid, gases, or semisolids without permission
of your process control group.
BE AWARE that certain automatic start arrangements can
engage starters. Open the disconnects ahead of the starters
in addition to shutting off the machine or pump.
INVESTIGATE THE CAUSE of flame failure or any other
safety shutdown before attempting a restart.
KEEP EYES sufficiently away from sight tubes or burner
openings, and wear a protective shield or safety glasses when
viewing a burner flame.
USE only repaired or replacement parts that meet the code
requirements of the original equipment.
DO NOT ALLOW UNAUTHORIZED PERSONS to tamper
with burner equipment or machine safeties, or to make ma-
jor repairs.
PERIODICALLY INSPECT all valves, fittings, piping, and
relief devices for corrosion, rust, leaks, or damage.
PROVIDE A DRAIN connection in the vent line near each
pressure relief device to prevent a build-up of condensate or
rain water.
IMMEDIATELY wipe or flush the floor if lithium bromide
or octyl alcohol is spilled on it.
BE SURE combustion air inlets to the equipment room are
open and clear of any blockage.

SAFETY CONSIDERATIONS

16DF013-050

Hermetic Absorption Liquid

Chiller/Heaters

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Book 2
Tab

5b

PC 211

Catalog No. 531-602

Printed in U.S.A.

Form 16DF-1SI

Pg 1

3-92

Replaces: New

Summary of Contents for 16DF013

Page 1: ...um or pressurized condition NEVER APPLY an open flame or live steam to a refrigerant cylinder Dangerous overpressure can result When necesary to heat a cylinder use only warm 110 F 43 C water DO NOT REUSE disposable nonreturnable cylinders or at tempt to refill them It is DANGEROUS AND ILLEGAL When cylinder is emptied bleed off remaining gas pressure loosen the collar and unscrew and discard the v...

Page 2: ...r model numbers and serial numbers are stamped on machine identification plates Check this information against shipping papers and job data Inspect Shipment Fig 1 Single piece machines are at a deep vacuum when shipped Do not open any valves until the vacuum has been noted Refer to Check Shipping Vacuum section below Machines shipped in 2 pieces are under nitrogen pressure Inspect for shipping dam...

Page 3: ... age the machine See Mounting the Burner section for burner rigging instructions Rigging 2 Piece Units PREPARATION Two piece units must be prepared for installation before they can be rigged 1 Open auxiliary evacuation valves to relieve pressure in absorber evaporator shell 2 Open shipping valve on generator assembly to relieve pressure 3 Remove all piping end plates by flamecutting the end plate ...

Page 4: ...Fig 2 16DF Views Typical V Lifting Holes Fig 3 Rigging One Piece Units Typical Top View 4 ...

Page 5: ...0 10 150 31 760 43 660 050 22 050 10 150 32 200 44 100 SI UNIT 16DF SHIPPING WEIGHT kg OPERATING WEIGHT kg Absorber Evaporator Low Temperature Generator Assembly High Temperature Generator Separator Assembly Total Weight 013 6 000 7 800 015 6 100 7 900 018 6 900 9 200 020 7 000 9 300 023 6 600 1800 8 400 11 300 025 6 700 1800 8 500 11 400 028 7 300 3900 11 200 14 800 032 7 500 3900 11 400 15 000 0...

Page 6: ...tor assembly first See Position and Level the Equipment section 3 Move the generator separator assembly into place beside the absorber evaporator assembly 4 Align connecting piping for generator separator and absorber evaporator assemblies Make sure serial numbers corre spond on both assemblies 5 See Mounting the Burner section for burner rigging instructions Position and Level the Equipment Isola...

Page 7: ...ak de tectors or equivalent If machine has acquired a leak in shipment or rigging all joints must be leak tested 6 After leak testing has been completed and leaks have been corrected release the machine pressure Machine Evacuation Removal of non condensables from the machine is required after machine has been opened To evacuate the machine proceed as follows 1 Connect auxiliary evacuation device F...

Page 8: ...high temperature insulating rope it must be wrapped around the flange circumference INSIDE of the mounting studs or bolt holes with overlapping ends to provide a complete gas tight seal Wrapping the rope around the outside of the studs or bolt holes could allow high temperature gas leakage through the holes in the attached plates Use either gasket cement or masking tape to hold the ropes in place ...

Page 9: ...iden tified with tags for suction supply and return lines The pip ing diagram with mounting dimensions and port sizes for your particular application is shown in the burner manual Oil supply and return connections are discussed under Con nect Fuel Piping in the Field Piping section of this manual FIELD PIPING Connect Water Piping Install piping using job data piping drawings and procedures outline...

Page 10: ... dam aged Fig 13 Mechanical Pressure Atomizing Light Oil Pump with External Regulating Relief Valve NOTES 1 Oil system schematic shown in high fire position 2 Supply pressure must not exceed 3 psi 20 kPa or pump seals may be dam aged Fig 14 Mechanical Pressure Atomizing Light Oil Pump with Integral Regulating Relief Valve 10 ...

Page 11: ...l thermometer wells and thermometers on the en tering and leaving chilled hot water pipes absorber en tering and leaving cooling water pipes and condenser leaving cooling water pipe Thermometer wells should extend into the pipe a minimum of 1 3 pipe diameter 9 Install pressure gage taps and pressure gages on the en tering and leaving chilled hot water pipes and cooling wa ter pipes Fusible Plug Dr...

Page 12: ...test indicate possible leakage do not apply insulation until leak has been corrected Most of the machine surfaces become hot during the heat ing cycle and those areas should be insulated with heat resistant material High temperature fire resistant material should be used in areas near the burner refractory door and exhaust All wiring should be external to the finished insu lation The insulation sh...

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