Cascade 100R, User Manual

Page 1: ...cascade corporation SER MANUAL U Cascade is a Registered Trademark of Cascade Corporation 80R 100R Integral Mount Sideshifter Sideshifting Fork Positioner Number 6914838 EN Original Instructions...

Page 2: ...ons are shown in Metric units where applicable All fasteners have a torque value range of 10 of stated value Catalog Number Serial Number Capacity weight horizontal CG Page INTRODUCTION i Special Defi...

Page 3: ...ditional information of special significance or to make the job easier CAUTION A statement preceded by CAUTION is information that should be acted upon to prevent machine damage IMPORTANT A statement...

Page 4: ...hing through mast No riders Motor off park lower load With load Tilt Raise No load Traveling empty 8 cm P P TRAFFIC No parking on ramp Watch clearances No turning on ramp P STOP RAMPS Slow for two way...

Page 5: ...ght Check capacity stamp on forks CAUTION Do not put side loads on forks Center load prior to traveling Limit sideshifting with raised load LOAD WEIGHT B D C A GA0005 eps Hoist down Tilt forward Hoist...

Page 6: ...eck items shown each day Report problems to your supervisor Refer to the attachment s service manual for troubleshooting and repair procedures Cylinders Valve and Hoses for leaks Fasteners for tightne...

Page 7: ...l be maintained from the edge of ramps or platforms while on any elevated dock or platform or freight car Trucks shall not be used for opening or closing freight doors A load backrest extension shall...

Page 8: ...R C Mast Single Internal Reeving and Hose Reel B Truck Relief Setting 152 bar Recommended 241 bar Maximum Truck Flow Volume Min Recommended Max 80R 100R IFS 80R 100R ISS 4 L min 7 5 L min 12 L min Cas...

Page 9: ...ated on the nameplate to make sure the overhead hoist and chains or straps are at least the rated capacity of the attachment Attachment Installation 1 FP0726 eps 2 Flush supply hoses A Connect supply...

Page 10: ...66 Nm F Fasten the cylinder rod end to the fork tube anchor Tighten the nut to 320 Nm G Reinstall the cover plate Tighten capscrews to the torque of 38 Nm H Reinstall the backrest Tighten capscrews t...

Page 11: ...HIFTING FORK POSITIONING A Sideshift Left B Sideshift Right C Open Forks if equipped D Close forks if equipped B D C A GA0005 eps Hoist down Tilt forward B C A C D D AUXILIARY VALVE FUNCTIONS WARNING...

Page 12: ...lower hooks If the gauge fits between the lower hook and frame repair or replacement is needed FORK OR CARRIER LOWER HOOK Wear Gauge FP2931 eps Attachment Installation 7 Sideshifters Position forks Re...

Page 13: ...capscrews to 165 Nm Tighten the fork position cylinder rod anchor nuts to 320 Nm Tighten the fork position cylinder base anchor nuts to 450 Nm Tighten the sideshift cylinder capscrews to 105 Nm Inspe...

Page 14: ...shank Wear on fork hooks Legibility of marking NOTE Fork Safety Kit 3014162 contains wear calipers inspection sheets and safety poster Also available is fork hook carriage wear gauge 209560 Class II...

Page 15: ...35 66 21 0 66 0 7 23 5 7 6 1 9 291 7 0 6 0 7 5 7675 8 0 0 6 0 1 20 6 1 0 080 5 58 69 0 0 7 5 7675 0 0 5 75 6 58 6 0 5 6 9 118 5 67 1 85 12 0 6 0 7 5 7675 75 0 6 080 70 6 1 7 35 66 21 0 66 0 6 5 2 3 0...

Page 16: ...5 9 7 1 6 2 78 3 61 7 5 9 52 872 5 9 81 8 5 6 57 6 23 763 07 3 7 7 7 75 8 7 7 7 0 5 04 0 8 7 67 7 81 14 6 0 3 7 085 7 7 7 0 5 04 0 8 3 1 7 6 0 7 7 75 3 7 7 7 75 0 1 0 7 7 7 0 5 04 0 8 75 7 662 6 7 1...

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Page 18: ...Fax 905 629 7785 Cascade do Brasil Pra a Salvador Rosa 131 141 Jordan polis S o Bernardo do Campo SP CEP 09891 430 Tel 55 13 2105 8800 Fax 55 13 2105 8899 EUROPE AFRICA Cascade Italia S R L European H...