Case CX240C, Service Manual

Page 1: ...1 2 CX240C Crawler Excavator SERVICE MANUAL Crawler Excavator CX240C Part number 48004712 English April 2016 2016 CNH Industrial Italia S p A All Rights Reserved SERVICE MANUAL Part number 48004712 ...

Page 2: ...SERVICE MANUAL CX240C Crawler excavator Standard version TIER 3 CHINA Market 48004712 27 04 2016 EN ...

Page 3: ... Turbocharger and lines 10 11 10 254 Intake and exhaust manifolds and muffler 10 12 10 501 Exhaust Gas Recirculation EGR exhaust treatment 10 13 10 400 Engine cooling system 10 14 10 414 Fan and drive 10 15 10 310 Aftercooler 10 16 10 304 Engine lubrication system 10 17 10 408 Oil cooler and lines 10 18 Hydraulic systems 35 35 000 Hydraulic systems 35 1 35 300 Reservoir cooler and filters 35 2 35 ...

Page 4: ... bucket hydraulic system 35 16 Frames and ballasting 39 39 140 Ballasts and supports 39 1 Tracks and track suspension 48 48 130 Track frame and driving wheels 48 1 48 100 Tracks 48 2 48 134 Track tension units 48 3 48 138 Track rollers 48 4 Cab climate control 50 50 100 Heating 50 1 50 200 Air conditioning 50 2 Electrical systems 55 55 000 Electrical system 55 1 55 100 Harnesses and connectors 55 ...

Page 5: ...more information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions please write to me admin servicemanualperfect com ...

Page 6: ...17 55 050 Heating Ventilation and Air Conditioning HVAC control system 55 18 55 416 Swing control system 55 19 55 417 Travel control system 55 20 55 530 Camera 55 21 55 518 Wiper and washer system 55 22 55 404 External lighting 55 23 55 514 Cab lighting 55 24 55 408 Warning indicators alarms and instruments 55 25 55 992 Anti theft system 55 26 55 DTC FAULT CODES 55 27 Booms dippers and buckets 84 ...

Page 7: ... 90 100 Engine hood and panels 90 4 48004712 27 04 2016 ...

Page 8: ...48004712 27 04 2016 ...

Page 9: ...INTRODUCTION 48004712 27 04 2016 1 ...

Page 10: ...ucture 8 Safety rules Ecology and the environment 9 Torque Bolt and nut 10 Torque Special torque settings 11 Basic instructions Shop and assembly 15 General specification 17 General specification Main equipment 21 Weight 28 Dimension 30 Conversion factors 32 Fluids and lubricants 44 Abbreviation 48 Product identification 51 Product identification Machine orientation 53 48004712 27 04 2016 2 ...

Page 11: ...parts and or components not approved by the manu facturer including those used for the servicing or repair of the product manufactured or marketed by the manufacturer In any case no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case of damages caused by parts and or components not approved by the manufacturer The manufacturer reserves the right to m...

Page 12: ...th or serious injury CAUTION indicates a hazardous situation that if not avoided could result in minor or moderate injury FAILURE TO FOLLOW DANGER WARNING AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY Machine safety NOTICE Notice indicates a situation that if not avoided could result in machine or property damage Throughout this manual you will find the signal word Notice followed b...

Page 13: ...be inserted Gear Check that there is no wear and no damage Oil seal O ring gasket Always install new oil seals O rings and gaskets Apply grease to sections where oil seals and O rings will be inserted Shaft Check that there is no wear and no damage Check the bearings and check for damaged oil seals on the shaft Service parts Install CASE CONSTRUCTION genuine service parts When placing an order che...

Page 14: ... it WARNING Check the safety messages in the operator s manual before starting the engine Check all the warning labels on the machine Check that no one is within the machine s operating range Check the operating methods in a safe location before starting the actual work Understand the machine operations well then operate in compliance with all service related laws and regulations The operator s ma...

Page 15: ... a soft head WARNING Wear eye protection when using a hammer to install a pin or when working with a grinder At this time use goggles or eye protectors that meet standards WARNING Park the machine in a safe location when repairing or inspecting it WARNING Use work site protection when repairing the machine Check the oil coolant grease and tools Recover materials and parts as necessary Pay enough a...

Page 16: ... or modifications that reduce the functionality of the anchoring part at the left rear of the cab Modifications that effect the strength of the cab with a protective structure Modifications prohibited red part All modifications grinding welding drilling holes removing etc are prohibited Modifications permitted under conditions gray part Removal of parts is prohibited Bar welding and making holes u...

Page 17: ...ow coolant mixtures to get into the soil Collect and dispose of coolant mixtures properly The air conditioning system contains gases that should not be released into the atmosphere Consult an air condi tioning specialist or use a special extractor to recharge the system properly Repair any leaks or defects in the engine cooling system or hydraulic system immediately Do not increase the pressure in...

Page 18: ...ameter size M6 M8 M10 M12 M14 M16 M18 M20 Wrench 10 mm 13 mm 17 mm 19 mm 22 mm 24 mm 27 mm 30 mm Hexagon bolt Tighten ing torque 6 9 N m 5 089 lb ft 19 6 N m 14 456 lb ft 39 2 N m 28 912 lb ft 58 8 N m 43 369 lb ft 98 1 N m 72 355 lb ft 156 9 N m 115 72 3 lb ft 196 1 N m 144 63 6 lb ft 294 2 N m 216 99 1 lb ft Wrench 5 mm 6 mm 8 mm 10 mm 12 mm 14 mm 14 mm 17 mm Hexagon socket head bolt Tighten ing...

Page 19: ...4 mm 264 9 313 9 N m 195 38 231 52 lb ft 12 Front bracket M10 17 mm 63 8 73 6 N m 47 06 54 28 lb ft 13 Engine Rear bracket M16 24 mm 205 9 247 1 N m 151 86 182 25 lb ft 14 Radiator M16 24 mm 147 2 176 6 N m 108 57 130 25 lb ft 15 Hydraulic pump Pump M20 17 mm hexagon socket head 367 496 N m 270 69 365 83 lb ft 16 Hydraulic tank M16 24 mm 232 4 276 N m 171 41 203 57 lb ft 17 Fuel tank M16 24 mm 232...

Page 20: ...INTRODUCTION SMIL14CEX6819HB 1 48004712 27 04 2016 12 ...

Page 21: ...INTRODUCTION SMIL13CEX1312GB 2 48004712 27 04 2016 13 ...

Page 22: ...INTRODUCTION SMIL13CEX1313GB 3 48004712 27 04 2016 14 ...