Case CX470B, Service Manual

Page 1: ...1 1 CX470B Crawler Excavator SERVICE MANUAL Crawler Excavator CX470B Part number 48004716 English March 2016 2016 CNH Industrial Italia S p A All Rights Reserved SERVICE MANUAL Part number 47985408 ...

Page 2: ...d installation of the supply pump and common rail 3004 Removal and installation of the injectors 3005 Fuel engine system 4 ELECTRICAL SYSTEM Service connector kit 4000 Electrical and engine functions and service support 4001 Removal and installation of the starter motor 4004 Removal and installation of the alternator 4005 Electrical equipment electrical circuit diagrams 4020 Engine error code DTC ...

Page 3: ... of the cushion valve 8016 Removal and installation of the safety valve 8017 Disassembly and assembly of the swing motor 8019 Hydraulic functions 8020 Hydraulic component functions 8030 9 UPPERSTRUCTURE Removal and installation of the counterweight 9002 Removal and installation of the boom dipper and bucket 9003 Removal and installation of the seat 9004 Removal and installation of the cab and cab ...

Page 4: ...CNH Copyright 2016 CNH France S A Printed in France March 2016 1001 SAFETY GENERAL INFORMATION AND TORQUE SPECIFICATIONS Section 1001 ...

Page 5: ...more information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions please write to me admin servicemanualperfect com ...

Page 6: ...Issued 03 16 1001 2 TABLE OF CONTENTS GENERAL INFORMATION 3 SAFETY 4 STANDARD TORQUE DATA FOR CAP SCREWS AND NUTS 6 BOLT AND NUT TIGHTENING 6 TORQUE TABLE 6 ...

Page 7: ...y DO NOT DRY BEARINGS WITH COM PRESSED AIR Needle bearings Before you press needle bearings in a bore always remove any metal protrusions in the bore or edge of the bore Before you press bearings into position put petro leum jelly on the inside and outside diameter of the bearings Gears Check all gears for wear and damage Replace gears that have wear or damage Oil seals O rings and gasket Always i...

Page 8: ...Manual safety messages Read all safety signs on machine Clear the area of other persons Learn and practice safe use of controls before operating It is your responsibility to understand and follow manufacturers instructions on machine operation service and to observe pertinent laws and regulations Operator s and Service Manuals may be obtained from your Case dealer WARNING If you wear clothing that...

Page 9: ...wear eye protection that completely encloses the eyes approved goggles or other approved eye protectors WARNING Use suitable floor service jacks or chain hoist to raise wheels or tracks off the floor Always block machine in place with suitable safety stands WARNING When servicing or repairing the machine keep the shop floor and operator s compartment and steps free of oil water grease tools etc Us...

Page 10: ... retightening after 1st 50 Hr for new machine every 250 Hr Tighten and retighten bolts and nuts in each section according to the table Also before and after day to day work inspect for loose or fallen out bolts and nuts Retighten any that are loose and replace any that have come out Inspect and retighten after the first 50 hr for a new machine and every 250 hr after that Torque table Tighten cap s...

Page 11: ...CNH Copyright 2016 CNH France S A Printed in France March 2016 1002 SPECIFICATIONS AND SPECIAL TORQUE SETTINGS Section 1002 ...

Page 12: ...1 Tank 12 Engine 12 SPECIFICATIONS 13 Main data 13 Performance 13 Engine 13 Cooling system 13 Capacity of coolant and lubricants 13 Air conditioning 14 Hydraulic oil filter 14 Fuel filter 14 Operating devices 14 Hydraulic system 15 Swing unit 19 Travel lower body 19 Attachments 20 Working range 21 New Machine Performance 22 COMPONENT WEIGHT 24 Major component weight 24 Other component weight 25 DI...

Page 13: ...nder installation section 39 7 Arm and bucket cylinder installation section 40 8 Arm and link installation section 41 9 Bucket and bucket link installation section 42 10 Bucket link and bucket cylinder installation section 43 11 Bucket and arm installation section 44 RETIGHTENING TORQUE TABLE 45 DIVIDED WEIGHT STANDARD SPECIFICATIONS 48 STAND ALONE PART WEIGHT 49 SHOE WEIGHT PER SIDE 49 ARM WEIGHT...

Page 14: ...d the serial numbers of the hydraulic and mechanical components Machine 1 Type 2 Serial number 3 Year of manufacture Engine Make and type Serial number Serial numbers of the components Hydraulic pump Swing reduction gear Travel reduction gears Control valve Cab protection F O P S optional Complies with ISO 10262 level 2 standard Identification number Quick coupler optional 1 Serial number 2 Weight...

Page 15: ...is yellow colored fluid is miscible with standard fluid If used to change standard fluid it is advised to drain the circuit completely before refilling with this fluid CASE AKCELA HYDRAULIC EXCAVATOR FLUID BIO MS 1230 ISO VG 46 DIN 51524 PART 2 HV Transmission component oil Extreme pressure oil used for enclosed transmission components CASE AKCELA GEAR 135H EP SAE 80W 90 API GL 5 MIL L 2105 D MS 1...

Page 16: ...res proper lubrication of your engine for all operating conditions If the CASE AKCELA Multigrade No 1 ENGINE OIL cannot be obtained use the oil corresponding to one of the following categories ACEA E7 API CI 4 CP02N001 Oil viscosity Oil range CT02M001 1 With mineral base 2 With semi synthetic base 3 With synthetic base 3 3 1 2 2 ...

Page 17: ...el engine is stipulated in your country check the standard for details Requirements for diesel fuel Although conditions required for the diesel fuel are illustrated above there are other requirements exerting a big influence on its service durability and service life Be sure to observe the following requirements for selecting fuel Sulfur content 2500 ppm or less HFRR 460 mm or less Water content 0...

Page 18: ...follow these items 1 Selection of engine oil Use API grade CF 4 or JASO grade DH 1 2 Exchange the engine oil and engine oil filter element by the periodical interval reported on the Operator s Manual 3 Inspect and exchange the EGR parts and fuel injector parts of engine every 3000 hour of use EGR Exhaust Gas Recircultion Maintenance of fuel filters Be sure to use the genuine fuel filters The fuel ...

Page 19: ... water IMPORTANT Do not mix products of a different origin or brand The same product must be used when topping up the system Environment Before carrying out any maintenance operation on this machine and before disposing of used fluids or lubricants always think of the environment Never throw oil or fluid on the ground and never place it in leaking receptacles Contact your local ecological recyclin...

Page 20: ...nt idler 15 Boom cylinder 2 Radiator 9 Bucket 16 Travel motor 3 Control valve 10 Arm 17 Tool box 4 Boom 11 Hydraulic pump 18 Bucket cylinder 5 Battery 12 Hydraulic oil tank 19 Air conditioner condenser 6 Air cleaner 13 Fuel tank 7 Swing motor 14 Arm cylinder ...

Page 21: ...Issued 03 16 1002 11 CONSUMABLE PART LAYOUT 1 Housing left side 2 Pump chamber 1 Air conditioner outside filter 2 Washer tank 3 Air cleaner 4 Battery 5 Reserve tank 6 Pilot filter 7 Fuel prefilter ...