Casio Exilim EX-Z500, Service Manual & Parts List

Page 1: ...R EX Z500 AUG 2005 without price Precaution Make sure to read Discharging on page 19 before start of disassembling Be fully care not to get electric shocked Ver 3 Jan 2006 ...

Page 2: ...re 9 ADJ TOOL 10 1 Preparation 10 2 How to use ADJ Tool when replacing Lens unit 12 3 How to use ADJ Tool when replacing MAIN PCB 13 VCOM DC ADJUSTMENT 14 CURRENT CONSUMPTION 17 THE COUNTERMEASURE FOR SYSTEM ERROR 17 FUSE ON THE MAIN PCB 18 CHECK CORRECTION OF THE LANGUAGE MENU 18 DISASSEMBLY 19 EXPLODED VIEW 27 PARTS LIST 28 PRINTED CIRCUIT BOARD 30 SCHEMATIC DIAGRAMS 32 ...

Page 3: ... capacities in the table by the appropriate value Movies 320 x 240 pixels File Size pixels 2560 x 1920 2560 x 1712 3 2 2304 x 1728 2048 x 1536 1600 x 1200 UXGA 640 x 480 VGA Quality Fine Normal Economy Fine Normal Economy Fine Normal Economy Fine Normal Economy Fine Normal Economy Fine Normal Economy Approximate Image File Size 3 0MB 2 0MB 1 0MB 2 68MB 1 79MB 890KB 2 43MB 1 62MB 810KB 1 92MB 1 28M...

Page 4: ...4 3 auto switching Using optical zoom causes the aperture to change White Balance Auto WB fixed 6 modes manual switching Sensitivity Snapshots Auto ISO 50 ISO 100 ISO 200 ISO 400 Movies Auto Self timer 10 seconds 2 seconds Triple Self timer Built in Flash Flash Modes Auto Flash ON OFF Red eye reduction Flash Range Wide Angle Optical Zoom 0 4 to 2 4 meters 1 3 to 7 9 Telephoto Optical Zoom 0 4 to 1...

Page 5: ...ns 88 5 W x 57 H x 20 5 D mm 3 48 W x 2 2 H x 0 81 D excluding projections 18 6 mm 0 73 at thinnest part Weight Approximately 112 g 4 3 oz excluding battery and accessories Bundled Accessories Rechargeable lithium ion battery NP 40 USB cradle CA 29 Special AC adaptor AC power cord USB cable AV Cable Strap CD ROM Basic Reference Power Requirements Power Requirements Rechargeable lithium ion battery...

Page 6: ...in lines that should be straight This is due to the characteristics of lens and does not indicate malfunction of the camera Special AC Adaptor Plug in Type AD C52J Input Output Terminals Camera connector USB port AC adaptor terminal DC IN 5 3V AV output port Special mini port NTSC PAL Power Consumption 5 3V DC Approximately 3 2W Dimensions 105 W x 16 H x 61 D mm 4 1 W x 0 6 H x 2 4 D excluding pro...

Page 7: ...c1 0 Vcc1 1 Vcc1 2 Vcc1 8 Vcc3 3 1 Vcc3 3A Vcc3 3D EVcc3 3 Vcc5 1 Vcc5 2 VCC15 Vcc15 VEE7 5 48MHz VOUT MONOOUT D D DGND DC CHARGE BAT GND1 TH CDS Vdr AD9923 LSI SIP R8J30224BG VIDEO_IC NJW1331KK1 Connector 33PIN Connector 17PIN AF_LED Connector 30PIN Connector DC JACK A V JACK SHUTTER WIDE TELE POWER Connector 6PIN LCD BL KEY FPC Strobe Unit Credle Audio IC AK4631VG 8 bit micom UPD78F8011 Back up ...

Page 8: ...n 1 V E R S I O N I N F O 2 U S B T C C T E S T 3 R O M U P D AT E 4 L A S T M E M O R Y 5 F O R M AT K X 8 0 6 Ve r 1 0 0 1 U S B T C C O N 2 U S B T C C O F F 3 U S B S T O R A G E 4 U S B S P E E D DOWN button DOWN button BS button MENU button SET button MENU button 2 After the version appears press buttons in the order of DOWN DOWN BS and MENU in 0 5 second The diagnostic menu appears BS butto...

Page 9: ...rect software PROGRAM UPDATE YES NO NEW VERSION IS VER 1 00 FILE ERROR VER 1 00 NOTE 2 When only the version appears in the display even though you are trying to operate the camera charge the battery to the fullest and try again The level of the battery indicator should be highest in order to update the firmware 4 Align the white cursor to YES by UPPER and DOWN and then press SET NOW LOADING appea...

Page 10: ... red blinking green blinking to green steady NOTE This software and procedure automatically restores the firmware even if the firmware belongs to a wrong model code Make sure to use the correct software for the correct mode 6 When the LED becomes green steady the firmware restoration is finished Remove the battery and the memory card and then turn the power off 7 Turn the power on again while hold...

Page 11: ...n red blinking green blinking to green steady 5 When the LED becomes green steady remove the battery and turn the power off System Initialize 1 Boot the test mode 2 Press DOWN twice and then press BS MENU 3 Select 3 ROM UPDATE and then press SET 4 Select 5 SYSTEM INITIALIZE and then press SET 5 When the following message appears press SET SYSTEM INITIALIZE START PUSH OK KEY 6 The system initialize...

Page 12: ...it recognizes the USB test mode 1 Enter the test menu Turn the power on while pressing both BS and UPPER Press DOWN DOWN BS and MENU 2 Move the cursor to 2 USB TCC TEST and press SET 3 Move the cursor to 1 USB TCC ON and press RIGHT RIGHT and SET 4 USB TCC ON is now active Turn the power off 5 The test menu appears first when the camera power is turned on When changing the USB TCC ON to OFF set 2 ...

Page 13: ...ufacturer s name Press Delete button to delete the driver When using Windows98 98SE Me delete the following three files NOTE Do NOT delete usbd inf and usbd sys whose names are much alike the following C windows inf uusbd inf C windows inf other KashiwanoUUSBD inf C windows system32 drivers uusbd sys The driver has been successfully deleted 1 4 Use the USB ADJ Tool 1 Prepare ADJ tool USB DLL and A...

Page 14: ...utton RIGHT button and SET button 5 Turn the power OFF 2 Connect the camera to the computer by the USB cable 3 Boot adj03ssaw 4 Select the model name and click Load FW Key EX Z500 5 Click ADJ ALL READ and display the data on the adj03ssaw 6 Find the No 1163 LCD VCOM DC 7 Write down this value data 8 Replace the Lens unit 9 Perform the above 1 to 3 0 Select the model name and click Load FW Key EX Z...

Page 15: ... the PC by the USB cable 3 Boot adj03ssaw 4 Select the model name and click Load FW Key EX Z500 5 Click ADJ ALL READ and display the data on the adj03ssaw 6 Save the data 7 Replace the MAIN PCB 8 Writing the Firmware Write the firmware into a spare part after replacing one NOTE If a battery is inserted without the firmware only LED blinks green and the camera does not operate 9 Perform the above 1...

Page 16: ...e E2573 x 2 See Fig 3 5 9 volt alkaline battery 6LR61Y x 2 See Fig 4 6 Oscilloscope Preparation 1 The three tools can be obtained from the following global site Photo diode S2281 01 Photo sensor amp C2719 BNC BNC cable E2573 www hamamatsu com 2 9 volt alkaline battery is a standard one but can be obtained from the following global site as well www panasonic co jp global Fig1 Photo Diode S2281 01 F...

Page 17: ... b Connect the output terminal of C2719 to the channel terminal of the oscilloscope by the BNC BNCcable c Connect the input terminal to the Photo Diode by the BNC cable d Turn the oscilloscope and C2719 on Pull the ON OFF switch of C2719 this way and raise lower it See below Figure d Pressing SET causes the right figure to appear See Figure d 1 ADJ STAT CLR 2 LCD 3 LENS 1 V C O M O K O K R e g i s...

Page 18: ...re Make sure to visually check if it has been minimized Photo diode S2281 01 LCD CAMERA BNC BNC cable INPUT OUTPUT Photo sensor amp Oscilloscope Minimize the ripple components After it has been minimized press SET key The screen in the right figure appears and the new VCOM is written VCOM adjustment is finished O K R e g i s t e r W r i t e V C O M 0 x c a A D J D A T A S E T This value is only an...

Page 19: ...fer to the 1 To update the firmware version on page 7 Write the firmware If the TEST mode boots automatically change USB TCC ON to USB TCC OFF Replace the Main PCB if the camera does not recover CURRENT CONSUMPTION 1 Current consumption DC in 3 80 0 1 V Make sure that current consumption is less than 180 mA in PLAY mode Make sure that current consumption is less than 280 mA in REC mode Make sure t...

Page 20: ...g the main PCB make sure to check that there are ten languages in the language menu If there are only seven make sure to change to ten Ten language menu PROCEDURE 1 Copy the script file autorun to the root directory of the SD card autorun is in the Qv Soft Adj_soft EX S100 of the service CD ROM 2 Insert the SD card into the camera and turn the power on 3 WRITING LANG ASIA FLAG appears on the displ...

Page 21: ...n strobo emits light It has a lot of risk to get electric shocked if you touch the condenser when it stores electric energy Be sure to discharge the condenser before start of disassembling Note Discharge with discharging pads on the strobo PCB To avoid shoring with the frame while discharging provide protection such as putting the insulating tape e v Discharging pad Minus Discharging pad Plus Insu...

Page 22: ... then the strap 4 Remove the key unit Key unit is fixed by the two sided tape 5 Remove 5 screws and then the front panel Screws S1 Screw S1 Screws S1 6 Remove 3 screws and then the camring and the LED cover 7 Remove the clamp board L 8 Remove the clamp board R Screw S1 Screws S5 ...

Page 23: ...s fitted in the C CASE completely Confirm that the clamp board is fitted in completely Confirm the hook is in the way it supposed to be Confirm if it is in the proper position 9 Remove the connector and then the key unit 10 Remove the key plate 11 Remove the key FPC Key unit is fixed by two sided tape ...

Page 24: ...move 2 screws and then the battery case unit 13 Detaching the battery cover from the battery case 1 Position the shaft in the center of the groove 2 Remove the shaft Remove with the non slip tweezers 3 Remove the battery cover ...

Page 25: ...se the hook and remove the strobo unit 14 Remove the connector and then the strobo block Screw S6 16 Remove the screw 17 Remove 3 lead wires by unsoldering 18 Remove the screw and then the Jack plate Screw S6 Jack plate Black Red ...

Page 26: ...ooks 19 Remove the battery frame Battery frame detail view 20 Remove F spencer 21 Remove the screw and then the battery terminal 22 Remove 2 connectors Screw S4 F spencer F spencer is fixed by two sided tape ...

Page 27: ... 25 23 Unsolder 2 lead wires to remove the lens block Black Red 24 Release 3 hooks and then remove the lens unit ...

Page 28: ...ad wires by unsoldering 27 Peel off the LCD from the MAIN PCB LCD is fixed by two sided tape 28 Remove the connector and then LCD White Blue Note while assembling the clamp board R Fix the clamp board while tuning the position on the MAIN PCB ...

Page 29: ... 27 EXPLODED VIEW 29 S1 S1 35 39 46 S1 37 42 S2 38 8 9 18 23 10 1 2 3 6 40 S6 28 S4 21 S6 22 45 25 26 S3 34 32 30 S1 7 15 5 4 S1 S1 S1 S1 24 33 11 43 44 41 S5 36 19 17 20 S1 27 31 14 13 12 16 ...

Page 30: ...K507880 001V01 1 1 1 1 1 AF X N 26 10210302 CLAMP BOARD RJK507845 001V01 1 0 1 0 0 AF X N 26 10215594 CLAMP BOARD RJK507845 002V01 0 1 0 1 1 AI X N 27 10210313 TAPE RJK507875 001V01 1 1 1 1 1 AB X N 28 10200801 TAPE RJK507795 001V01 1 1 1 1 1 AB X 29 10203454 LENS UNIT RJK507772 001 TK 1 1 1 1 1 DY A 1 N 30 10210994 CASE ASSY FRONT TK RJK507960 001 1 0 0 0 0 BV C N 30 10210995 CASE ASSY FRONT TK R...

Page 31: ...68 006V01 0 1 0 0 0 AE X For US EU N 46 10219839 LABEL RATING RJK507868 011V01 0 0 1 0 0 AE X For US EU 46 10226311 LABEL RATING RJK507868 026V01 0 0 0 1 0 AE X For US EU 46 10226312 LABEL RATING RJK507868 029V01 0 0 0 0 1 AE X For US EU N 46 10214258 LABEL RATING RJK507868 007V01 1 0 0 0 0 AE X Except US EU N 46 10214259 LABEL RATING RJK507868 008V01 0 1 0 0 0 AE X Except US EU N 46 10219842 LABE...

Page 32: ... 30 PRINTED CIRCUIT BOARD MAIN PCB TOP VIEW FU100 FU101 ...

Page 33: ... 31 MAIN PCB BOTTOM VIEW ...

Page 34: ...TLGTSIG1 289 P120 LDDAT1 290 VSS_46 291 PRE 292 P125 LDSTO RXD3 ATGPLS1 293 P121 LDDAT0 294 FVCC_2 295 D1 296 D0 297 VCCX2_4 298 VSS_47 299 D4 300 D3 301 D2 302 VCC_11 303 D7 304 D6 305 D5 306 VSS_48 307 D10 308 D9 309 D8 310 VCCX2_5 311 D13 312 D12 313 D11 314 VSS_49 315 D16 316 D15 317 D14 318 VCC_12 319 D19 320 D18 321 D17 322 VSS_50 323 D22 324 D21 325 D20 326 VCCX2_6 327 D25 328 D24 329 D23 3...

Page 35: ...10V 1005 C204 0 1uF 10V 1005 P200 SYNC 1 VCC15C CGND VCC15C VEE7 5C VEE7 5 CGND L201 10u 1608 GLF1608T100M VEE7 5C VCC15 VCC15C CGND L200 10u 1608 GLF1608T100M C200 B4 7u 2012 25V C205 B10u 2012 10V CGND Q200 EMG2 SOT 553 1 2 3 5 4 R210 1 5k 0603 R209 1 5k 0603 R207 1 8k 0603 R208 1 2k 0603 CGND C207 B0 1u 1005 16V VCC15C VEE7 5C GND C502 B0 1u 1005 16V VCC3 3 1 C507 1005 0 1uF 10V VCC5 2 C500 100...

Page 36: ...ND R109 22k 0603 VCC1 1 GND R114 100k 0603 VCC1 1 IC106 3 3V XC9215A33CMR VIN 1 VSS 2 VOUT 4 CE MODE 3 LX 5 D101 RB551V 30 1 2 C100 16vB2 2u 1608 P104 BLLEDA 1 P103 BLLEDK 1 R107 F16 0603 GND C117 CH56p 1005 IC102 1 8V NCP582DXV18T2G VIN 1 GND 2 NC 4 VOUT 3 GND 5 CE 6 GND C107 B1u 1005 C105 B1u 1005 IC108 3 3V NCP582DXV33T2G VIN 1 GND 2 NC 4 VOUT 3 GND 5 CE 6 IC107 3 3V NCP582DXV33T2G VIN 1 GND 2 ...

Page 37: ...of CHECK CORRECTION OF THE LANGUAGE MENU P18 Ver 2 Nov 2005 Replacement of the PARTS LIST P28 29 Ver 3 Jan 2006 The program for EX Z500 has been changed P8 P9 CASIO COMPUTER CO LTD Overseas Service Division 6 2 Hon machi 1 Chome Shibuya ku Tokyo 151 8543 Japan ...