Castex CASC506, Manual

Page 1: ...Automatic tyre changer CASC506 Authorised representative CASTEX Anna Bednarz Ludwikowo 2C 85 502 Bydgoszcz www castex pl...

Page 2: ...ent operation Do not put the equipment a place with high temperature or moisture or near the heating system water tap air humidifier or chimney Do not put the equipment near the window with sunlight P...

Page 3: ...inflation system optional 30 11 Inflation box on the column optional 35 12 Pneumatic shovel optional 37 1 General Information 1 1 Usage The Machine is used for demounting mounting and inflating tires...

Page 4: ...c specifications Voltage to choose RPM of turntable 6 7 n min 1 6 Description of Safety Signs To prevent accidents from occurring make sure to keep hands and other body parts away when fastening the m...

Page 5: ...7 Position of Safety Signs Be careful in the area of tilting column The pressure of the compressed air should not exceed 10bar When inflating the tire The inflating gun pressure value should be 3 5 b...

Page 6: ...reaker shovel M Return spring S Clamping cylinder assembly B Jaw flex pedal H Bead breaker arm N Locking handle T Hanger C Bead breaker pedal I Hanger O Mount demount head U Frame D Turn table control...

Page 7: ...6 Fig 2 Accessories provided are shown in Fig 2 001 Inflating gun 002 Inflator tube 003 Tire lever 004 Jaw protector...

Page 8: ...ust Clean it when necessary 3 2 Location The place to install the machine should be in accordance with safety regulations The machine should be installed in a place close to the main power source and...

Page 9: ...he top of hex column and install the plastic cover B back and tighten screw Fig 6 3 3 2 Install the column Use 6mm inner hexagon spanner to take off the screw B and washer C then take off the side cov...

Page 10: ...essure 4 bar please do not adjust it by yourself 3 3 3 Install Hanger As fig 9 Insert the two heads into two 5 holes in the right side of column make sure I heads hook is upward Install side cover A a...

Page 11: ...m included in the User s manual Otherwise the manufacturer will not be responsible for any accidents Operation test after power connected press pedal D Fig 13 turntable will turn clockwise This test i...

Page 12: ...and tire bead where the bead breaker shoe goes in with industrial lubricant or thick soap solution Pay special attention to rotary direction marked on some flanges or tires Fit the tire on the rim of...

Page 13: ...tch handle button N Fig 18 fix arm Press pedal A tilt the column Place the wheel on the turntable Depress pedal B For the asymmetric deep groove rim keep the narrow rim upward Fig 19 NOTE Different ty...

Page 14: ...13 Fig 21 Fig 22 Fig 23...

Page 15: ...d press wheel as fig 22 1 until upper edge of wheel as Fig 23 press lever slowly until upper edge of wheel hang on the mounting head NOTE If inner tube to avoid damage of inner tube keep the position...

Page 16: ...ck soap solution on the tire and the rim Put the bead on the rim with the left side upward press pedal A make column back to working position Fig 26 Check the coordination of mount demount head and ri...

Page 17: ...d to the rim groove Fig 29 Depress the pedal D Fig 22 to turn the turntable while keeping pressing on the tire When only 10 15cm is left slow down to avoid damage of the tire bead Stop the motor if th...

Page 18: ...re Keep hands and the rest of human body away from tire The operator must adopt all the measures necessary in order to guarantee safe conditions 4 4 Inflating Tire Danger Inflating can be highly dange...

Page 19: ...ct the power and keep the plug within the sight of the maintenance personnel and shut off compressed air push the air valve switch to Off position and depress pedal 16 for 3 or 4 times to bleed the re...

Page 20: ...be held responsible for any use other than the designed purpose In case any damage occurs please contact your dealer or factory with the corresponding codes in the list SPARE PARTS LIST NO CODE Descr...

Page 21: ...039201 Locking cylinder 2 126 2045101 Spring 2 171 2021201 Cylinder cover 1 127 2064804 Locking plate 1 172 3005191 O seal ring 1 128 3005039 Cover 1 173 3004101 Locking cylinder body 1 129 6000138 Wa...

Page 22: ...6000233 Nut M6 4 2053301 Parts of Rotating Valve Assembly Fig 36 300 2053301 Complete rotating valve 1 303 3004601 O seal 59 5 3 1 3 301 2010901 Rotating valve core 1 304 2011001 Rotating valve casin...

Page 23: ...w M6 16 5 520 4000701 Regulator 1 506 6000325 Washer 6 18 1 6 6 521 3005080 Union IPC 4 02 2 507 3005277 Rubber buffer 1 522 2065615 Side cover 1 508 2045001 Hanger 1 523 6000325 Washer 6 16 2 4 509 2...

Page 24: ...3005067 Union IPB8 01 2 2065790 Parts of Bead Breaker Cylinder Fig 39 600 2065792 Complete bead breaker cylinder 1 607 3004301 O seal 20 2 4 1 601 2011201 Bead breaker cylinder barrel 1 608 2011501 P...

Page 25: ...24 9 Exploded drawings 9 1 Column assembly Fig 34...

Page 26: ...25 9 2 Turntable assembly Fig 35...

Page 27: ...26 9 3 Gearbox motor assembly Fig 36...

Page 28: ...27 9 4 Body assembly Fig 37...

Page 29: ...28 9 5 Pedal Assembly Fig 38...

Page 30: ...29 9 6 Bead Breaker Cylinder Breaker Arm Assembly Fig 39...

Page 31: ...30 Appendix 1 Electrical Diagram Fig 41 Fig 42...

Page 32: ...Diagram Fig 43 1 Filter unit FR L 5 Tilting cylinder 9 Pressure valve 2 Inflation gun 6 Clamping cylinder 10 Rotating assembly valve 3 Five way valve 7 Locking cylinder 11 Foot valve 4 Bead breaker c...

Page 33: ...32 Appendix 3 Drawing of installation for small package Fig 44...

Page 34: ...sed when there is much space left between tire and rim and normal tire inflating is not workable 2 This equipment is adopted hand pushing valve neatly easy to operate large displacement 3 The tube fea...

Page 35: ...1 No Item No Item No Item A Valve D tube G Mouth B One way valve E Valve bush C Tank F Valve body 10 4 Installation Air connection Fig 2 1 Installation as Fig 2 With two M10 25 screw A Fasten tank B o...

Page 36: ...alve body F by right hand hold valve bush E by left hand and push E as arrow direction and you can hear POP the groove is quickly inflated with high pressure air from the tank the rim and tire close t...

Page 37: ...e contact your dealer or factory with the corresponding codes in the list SPARE PARTS LIST No Code Description Qty No Code Description Qty 1002154 Quick tire inflating Fig 6 701 4004001 Safety valve 1...

Page 38: ...37 10 8 Exploded drawings...

Page 39: ...38 11 Inflation box on the column optional Operated by pedal Inflating box Inflating mouth Pedal Air tube Air inlet...

Page 40: ...ating box 1 D788 2064874 Valve bush 1 D782 3005005 ConnectorIPC8 01 1 D789 2064877 Spring 1 D783 3005337 Valve body 1 D790 2064876 Valve cap 1 D784 3005006 IPC8 02 1 D791 6000393 Screw M4 8 3 D785 300...

Page 41: ...3005371 Protector 1 664 4004477 Valve 1 653 6000393 Screw M4 8 2 665 2066267 Pin 1 654 2066261 Shove handle 1 666 6000180 Pin 2 5 20 2 655 6000125 Screw M5 3 667 2066268 Connector 3 658 2066264 rod 1...

Page 42: ...nect shovel D with E fasten with washer F and screw M16 G make sure the shovel D can be swayed after installed Connect air to shovel as Fig 12 a there are three terminals A B P on the valve Connect ai...

Page 43: ...inder NOTE After connected and tested usual operation will be press down handle of shovel shovel will goes forward to frame side lift handle shovel goes toward to outside If not change position for A...

Page 44: ...s intended purpose and with the requirements contained in the instruction manual Please read the detailed warranty conditions This warranty does not exclude or limit the buyer s rights arising from th...

Page 45: ...Date signature and stamp The owner of the equipment submitting claims under the warranty is obliged to provide personal data in accordance with Art 23 section 1 point 3 of the Act on the Protection o...

Page 46: ...ce with the order Contract specifications Pieces 1 2 3 4 5 Date Stamp and signature Receipt for the Guarantor of receipt of the warranty card NR Warranty Card No Serial Number Name Surname buyer s add...

Page 47: ...46 In the case of a distance purchase this coupon must be sent back to the guarantor within 14 days from the date of purchase of the device...

Page 48: ...ing under pressure or abandonment of maintenance or lack of cleaning CASTEX is not responsible for damage to the device caused during transport in the event that the transport is not ordered by CASTEX...

Page 49: ...d and used in rooms where the air temperature is in the range from 8 to 25 degrees C 8 CASTEX reserves the right to refuse to provide free is services in the absence of a warranty card 9 In the case o...

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