Castex QJY-S3, Manual

Page 1: ...P PREVENT SERIOUS INJURY AND OR DEATH READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS BEFORE USE Scissor lift QJY S3 Autoryzowany dystrybutor CASTEX Anna Bednarz ul Ludwikowo 2C 85 502 Bydgoszcz www castex pl ...

Page 2: ...t specifications 10 3 Assembl y instructions 10 3 1 Determine the Proper Scissor Lift Location 10 3 2 To attach the Hydraulic Pump to the Scissor Lift 11 3 3 To fill the oil tank with hydraulic oil 12 4 Operating instructions 12 4 1 Check the safety lock assembly 12 4 2 To position lift and lower a vehicle on the scissor lift 13 5 Inspection maintenance and cleaning 15 6 D iagram 16 6 1 Assembly d...

Page 3: ...operating power equipment may result in serious personal injury RISKOFENTANGLEMENT Dressproperly Donotwear loose clothing or jewelry Contain long hair Keep yourhair clothing and gloves away from moving parts Avoid accident starting Be sure the Power Switch is off before plugging i n Pluggingin power equipment with the Power Switch on invites accidents Remove adjustment keys or wrenched before turn...

Page 4: ...el could result in a risk of injury When servicing a tool use only identical replacement parts F o l l o w instructions in the Inspection Maintenance and cleaning section of this manual Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock or injury 1 6 Electrical 1 61 Electrical safety Grounded tools must be plugged into an outlet properly ins...

Page 5: ...mmediately Damaged Power Cords increase the risk of electric shock When operating a power tool outside use an outdoor extension cord m a r k e d W A or W These extension cords are rated for outdoor use and reduce the risk of electric shock 1 6 2 Grounding Tools marked with Grounding Required have a three wire cord and t h r e e prong grounding plug The plug must be connected to a properly grounded...

Page 6: ... current than a 16gauge cord See Figure B When using more than one extension cord to make up the total length m a k e sure each cord contains at least the minimum wire size required See figure B If you are using one extension cord for more than one tool add t h e nameplateamperes andusethesumtodeterminetherequired minimum cord size See FigureB If you are using an extension cord outdoors make sure ...

Page 7: ... If the scissor Lift is to be powered by a 230Volt grounded electrical outlet a 230Voltgrounded power cord not included must be wired to the Motor 1A Also a 230 Volt grounded Power Cord Plug not included must be attached to the power cord THIS WIRING PROCEDURE MUST ONLY BE DONE BY A QUALIFIED CERTIFIED ELECTRICIAN See Figure C REQUIRED MINIMUM EXTENSION CORD GAUGE 230 VOLT NAMEPLATE AMPERES At ful...

Page 8: ...oor surface should have a minimum thickness of 5 The concrete must have a minimum strength of 4 000 PSL and should be aged at least 30 days prior to use Do not uses the scissor lift on concrete expansion seems or on cracked defective concrete Always examine the scissor lift for structural cracks bends damage to t h e hydraulichosesandelectricalwiring andanyotherconditionthatmayaffect the safe oper...

Page 9: ...llow anyone to ride on the scissor lift while it is being raised orlowered When lifting a vehicle raise the rubber saddles 39B slowly until the r u b b e r saddles securely contact the vehicle manufacturer s recommended lifting points Then lift the vehicle to the desired working height ALWAYSlift the vehiclehighenoughforthesafetylockassembly 36B tooperateproperly Do not use the scissor lift as a p...

Page 10: ...l Dimensions 2534mmL 1000Wmm 178mmH Fully Lowered Weight 385kg 3 Assembly instructions NOTE For additional references to the parts listed in the following pages refer to the Assembly diagrams on pages 16 17 and 18 3 1 Determine the Proper Scissor Lift Location 1 Do not use the scissor lift in any asphalt surface Make sure the scissor lift is used on a dry oil grease free flat level CONCRETE surfac...

Page 11: ...ut of the way is safe from damage and weather and where it can be easily reached to operate See Figure E 2 One end of the general inlet pipe 18B has been pre attached to the scissor lift by the manufacturer To attach the remaining end of the general inlet pipe to the hydraulic pump wrap the male threads of the oil pipe connector 17B with about 4 of pipe thread seal tape not included Remove the oil...

Page 12: ...safety lock assembly 1 Never operate the scissor lift if the safety lock assembly 1C through 11C is not working properly See Figure F next page 2 Plug the power cord of the lift into a properly grounded 3 hole electrical receptacle and allow several seconds for the motor 1A to warm up See Figure E 3 Squeeze and release the brake lever 13B several times and while doing so observe that the safety lo...

Page 13: ...t and lower a vehicle on the scissor lift 1 Before driving a vehicle onto the scissor lift make sure that the lift is fully lowered and position the plates 42B and rubber saddles 39B inward See Figure F 2 Drive the vehicle over the scissor lift while keeping the vehicle parallel with the lift and aligning the center of gravity of the vehicle with the center of the lift Note The Center of gravity C...

Page 14: ...hicle to the desired height See Figure F 8 Note When the vehicle has been lifted to the desired height and the safety lock assembly 1C through 11C has locked in place make sure to install proper safety jack stands not included under the vehicle once it is lifted to the desired height as an additional safety measure 9 Once the repair work to the vehicle is completed make sure to remove all tools sa...

Page 15: ...hoses and any other condition that may affect its safe operation If abnormal noise or vibration occurs have the problem corrected before further use Do not use damaged equipment 3 Daily With compressed air or a vacuum remove all dirt and debris from the scissor lift Also use a detergent or mild solvent to remove oil and grease from the unit Then use a premium quality machine oil to lubricant all m...

Page 16: ...am 6 1 Assembly diagram A PART DESCRIPTION QTY PART DESCRIPTION QTY 1A Motor 1 9A Safety Valve Assy 1 2A Nut M20 1 5 1 10A Valve Seat 1 3A Pressure Relief Valve Handle 1 11A Gear Pump 1 4A Oil Fill Cap 1 12A Bolt 2 5A Release Valve Assy 1 13A Oil Tank 1 6A Check Valve Assy 1 14A Bolt 4 7A 9 Gear Bearing Cap 1 15A Bumper Assy 1 8A Safety Valve Nut Cap 1 ...

Page 17: ...Oil Pipe Connector 2 2 27B Large Wheel 2 7B Oil Supply Fitting 1 28B Small Wheel 2 8B Nut M8 4 29B Wheel Pin 2 9B Washer 8 4 30B Connecting Pin 2 10B Brake Steel Cable 4 31B Cylinder Pin 2 11B Handle 1 32B Safety Locking Pin 1 12B Hex Screw M8 4 35B Cylinder Assy 2 13B Brake Lever Assy 1 36B Safety Lock Assy 1 14B Bolt M8 4 37B Retaining Ring 24 2 15B Transmission Holder 1 38B Saddle Holder 4 16B ...

Page 18: ... Bolt M8 1 2C Spring 1 8C Steel Wire Cable 1 3C Lock Block 1 9C Lock Sheath 1 4C Lock Pole 3 10C Washer 12 1 5C Lock Wheel 1 11C Bolt M12 1 6C Nut M 8 1 NOTE Some parts are listed and shown for illustration purpose only and are not available individually as replacement parts 6 4 Motor wiring diagram ...

Page 19: ...nce with its intended purpose and with the requirements contained in the instruction manual Please read the detailed warranty conditions This warranty does not exclude or limit the buyer s rights arising from the non conformity of the goods with the contract Warranty card number FILLED IN BY THE SELLER Date of sale of the product in the absence of an entry a proof of sale must be attached Product ...

Page 20: ...description Date signature and stamp The owner of the equipment submitting claims under the warranty is obliged to provide personal data in accordance with Art 23 section 1 point 3 of the Act on the Protection of Personal Data of 29 07 1997 as amended ...

Page 21: ...5 Date Stamp and signature Receipt for the Guarantor of receipt of the warranty card NR Warranty Card No Serial Number Name Surname buyer s address phone number Sale date I confirm the receipt of the GOODS and the warranty card which I have read and accepted the warranty conditions Date and legible signature In the case of a distance purchase this coupon must be sent back to the guarantor within 1...

Page 22: ...d incorrect installation or failure to carry out regular maintenance b negligence of the purchaser or conduct inconsistent with the recommendations contained in the user manual c failure to comply with the instructions for operation non compliance with the frequency of maintenance work specified by the manufacturer poor power source rotating field rated voltage etc or improper use overload install...

Page 23: ...mage caused as a result of operation and maintenance of the device not in accordance with the instructions improper transport operation of the device in climatic conditions inconsistent with those specified in the instructions or other reasons caused by the User may be repaired at his expense 8 In the event of an unjustified complaint the User covers the costs incurred by the Guarantor which inclu...