CD Automation Revo S, User Manual

Page 1: ...S r l Via Picasso 34 36 20025 Legnano MI ITALY Tel 39 0331 577479 Fax 39 0331 579479 E Mail info cdautomation com WEB www cdautomation com Revo S 2Ph Solid State Relay from 280 to 700 A USER S MANUAL Rev 6 2016 00023 ...

Page 2: ...CD Automation srl REVO S User s Manual 2 ...

Page 3: ...als 14 7 6 Control Terminals Positions 15 7 7 Command Terminals for SSR Input only on S10 280A 17 7 8 Command Terminals for Analog Input or SSR input with HB S10 280A 17 7 9 Schematic on S10 280A 18 7 10 Connection Diagram for 3 phases control on 2 phases on S10 280A 19 7 11 Commmand Terminals for SSR Input only on S14 400 700A 20 7 12 Command Terminals for Analog Input or SSR input with HB S14 40...

Page 4: ...1 Specifica sulle emissioni EN60947 4 3 2000 Specifica sulle Immunità EN60947 4 3 2000 FULFILS THE REQUIREMENTS OF THE STANDARD Electrical safety Standard EN60947 1 2008 EN60947 4 3 2001 Generic Emission standard EN60947 4 3 2000 Generic Immunity standard EN60947 4 3 2000 CDAutomation dichiara che I prodotti sopra menzionati sono conformi alla direttiva CDAutomation declares that The products abov...

Page 5: ...r jewels from fingers and hands Authorized personnel that work on thyristor unit under power supply voltage must be on insulated board This listing does not represent a complete enumeration of all necessary safety cautions Protection Protezione Protection The unit have IP20 protection rating as defined by the specific international Is necessary consider the place of installation Earth Messa a terr...

Page 6: ...th resistive load control on two phases with REVO M 2PH V P I 73 1 V Nominal voltage of the load I Nominal current of the load P Nominal power of the load V I Delta wiring with resistive load control on two phases with REVO M 2PH V P I 73 1 V Nominal voltage of the load I Nominal current of the load P Nominal power of the load V I ...

Page 7: ...e to install make sure that the Thyristor unit have not damages If the product has a fault please contact the dealer from which you purchased the product The identification s label give all the information regarding the factory settings of the Thyristor unit this label is on the unit like represented in figure Verify that the product is the same thing as ordered ...

Page 8: ...CD Automation srl REVO S User s Manual CD Eng REVO S 2PH 280 700A Solid State Relay 8 3 2 Order Code ...

Page 9: ...1Vdc 4 3 Output features power device Current Nominal Voltage range Ue Repetitive peak reverse voltage Uimp Latching current Max peak one cycle Leakage current I2 T value max Frequency range Power loss Isolation Voltage Ui A V 480V 600V mAeff 10msec A mAeff tp 10mse c Hz I Inom W Vac 280A 24 600 1200 1600 300 4800 15 236000 47 70 560 2500 400A 24 600 1200 1600 200 7800 15 300000 47 70 875 2500 450...

Page 10: ...it has mounted inside the cabinet maintain the air circulation like represented in figure Sometimes is necessary installing a fan to have better air circulation 5 1 Environmental installation conditions Ambient temperature 0 40 C at nominal current Over 40 C use the derating curve Storage temperature 25 C a 70 C Installation place Don t install at direct sun light where there are conductive dust c...

Page 11: ...elay 11 5 3 Dimensions and Weight REVO S 2PH 280A S10 REVO S 2PH 400A 700A S14 Size W mm H mm D mm Weight kg 280A 2xS10 240 350 230 11 400A SR15 262 520 270 22 5 450A SR15 262 520 270 22 5 500A SR15 262 520 270 22 5 600A SR15 262 520 270 22 5 700A SR15 262 520 270 22 5 W D H W D H ...

Page 12: ...Manual CD Eng REVO S 2PH 280 700A Solid State Relay 12 5 4 Fixing holes REVO S 2PH 280A S10 REVO S 2PH 400A 700A S14 Size A mm B mm 280A S10 215 335 400A S14 222 490 450A S14 222 490 500A S14 222 490 600A S14 222 490 700A S14 222 490 ...

Page 13: ...gulations regarding electrical installation should be rigidly observed Use copper cables and wires rated for use at 75 C only 6 1 Removing the cover Instructions for open the thyristor unit S10 Instructions for open the thyristor unit size S14 6 2 Power cable torque suggested Current Connector Type Torque Lb in N m Wire Range AWG kcmil Wire Terminal 280A S10 Bus Bar with M8 screw 265 30 0 2x1 0 30...

Page 14: ...A S14 Bus Bar 30 x 6 mm Bus Bar 30 x 6 mm 500A S14 Bus Bar 60 x 4 mm Bus Bar 60 x 4 mm 600A S14 Bus Bar 60 x 5 mm Bus Bar 60 x 5 mm 700A S14 Bus Bar 60 x 6 mm Bus Bar 60 x 6 mm 6 4 Cable dimensions suggested of Earth and of the Command Terminals Earth Command Terminals Current Cable Screw Cable mm AWG M mm AWG 280A S10 50 1 M8 0 50 18 400A S14 50 1 M8 0 50 18 450A S14 70 1 0 M8 0 50 18 500A S14 70...

Page 15: ...CD Automation srl REVO S User s Manual CD Eng REVO S 2PH 280 700A Solid State Relay 15 6 5 Terminals Positions ...

Page 16: ...1 T2 T3 6 6 Power Terminals Warning Before connecting or disconnecting the unit check that power and control cables are isolated from voltage sources Terminal Description L1 Line Input Phase 1 L2 Line Input Phase 2 only S14 L3 Line Input Phase 3 T1 Load Output Phase 1 T2 Load Output Phase 2 Not controlled by the thyristor only S14 T3 Load Output Phase 3 ...

Page 17: ...Not Connected 9 Input SSR 10 Input SSR 6 8 Command Terminals for Analog Input or SSR input with HB S10 280A Terminal Description 1 Aux Voltage Supply for elettronic boards See order code for the Value 2 Not Connected 3 Aux Voltage Supply for elettronic boards See order code for the Value 4 Not Connected 5 Fan supply voltage 230V standard 115V option 6 Fan supply voltage 230V standard 115V option 7...

Page 18: ... performed only by qualified persons NOTE 1 The user installation must be protecting by electromagnetic circuit breaker or by fuse isolator The semiconductor I2t should be 20 less than power controller I2t Semiconductor fuses are classified for UL as supplemetar protection for semiconductor They are note approved for branch circuit protection ...

Page 19: ...ection Diagram for 3 phases control on 2 phases on S10 280A X not connected 1 The user installation must be protecting by electromagnetic circuit breaker or by fuse isolator The semiconductor I2t should be 20 less than power controller I2t Semiconductor fuses are classified for UL as supplemetar protection for semiconductor Load Type T1 T2 T3 T1 T2 T3 Delta Star ...

Page 20: ...ettronic boards See order code for the Value 19 Not Connected 20 Aux Voltage Supply for elettronic boards See order code for the Value 6 12 Command Terminals for Analog Input or SSR input with HB S14 400 700A Terminal Description 1 NO Normally Open contact alarm relay output HB 2 C Common contact alarm relay output 3 NC Normally Close contact alarm relay output HB 4 Not Connected 5 Enable 6 Cal Ex...

Page 21: ... be performed only by qualified persons NOTE 1 The user installation must be protecting by electromagnetic circuit breaker or by fuse isolator The semiconductor I2t should be 20 less than power controller I2t Semiconductor fuses are classified for UL as supplemetar protection for semiconductor They are note approved for branch circuit protection ...

Page 22: ... on 2 phases on S14 400 700A X not connected 1 The user installation must be protecting by electromagnetic circuit breaker or by fuse isolator The semiconductor I2t should be 20 less than power controller I2t Semiconductor fuses are classified for UL as supplemetar protection for semiconductor Load Type T1 T2 T3 T1 T2 T3 Delta Star ...

Page 23: ...k Calibration procedure An automatic function sets the Heater Break Alarm The auto setting function can be activated using the CAL button on front unit or supply with 12 24Vdc the digital input Cal Ext See Connection Diagram The Heater Break calibration procedure is performed in this way The Unit gives the maximum voltage output all LEDS are on this means that calibration procedure is active The c...

Page 24: ...rom voltage sources S10 Terminal S14 Terminal Terminal Description 1 18 Voltage Supply for Electronic Boards Auxiliary Voltage 2 19 Not Used 3 20 Voltage Supply for Electronic Boards Auxiliary Voltage To change auxiliary supply voltage sold the correct link jumper on board The type of mounted transformer depends of the chosen Voltage in the order code S10 S14 Transformer Type Link Jumper JP1 JP2 L...

Page 25: ...equirements that are defined in the Order Code However verify that the jumper are set as below represented Warning Before operate be sure that power and control cables are isolated from voltage sources S10 S14 Type Input features 0 10V default Impedance 15K POT Impedance 10K min 4 20mA Impedance 100 0 10 Vdc 4 20 mA Jumper settings are only for Analog Input option ...

Page 26: ...ut is tuned Wait for more than 10 sec from start flashing yellow and red leds Within 10 sec from start flashing yellow and red leds push again momentary CAL Key Yellow led only is flashing apply 0 input Signal I E 0V for 0 10V 4mA for 4 20mA Now press CAL Key again The leds will stop flashing Release key when red and yellow led are ON Yellow and Red leds are flashing SSR ANALOG INPUT TYPE ON ON ON...

Page 27: ...ture controllers and the Thyristor operates like a contactor The Cycle time is performed by temperature controller ZC minimizes interferences because the Thyristor unit switches ON OFF at zero voltage VOLTAGE SUPPLY V ON OFF LOAD VOLTAGE V SSR from controller 11 2 Burst Firing BF with Analog Input The Burst Firing is similar to the Single Cycle but consecutive cycles ON are selectable between 2 an...

Page 28: ...The Burst Firing cycles is already configured in line with customer requirements that are defined in the Order Code However if you wish to change the Burst Firing cycles es from 4 to 8 set the jumpers as below represented Warning Before operate be sure that power and control cables are isolated from voltage sources ...

Page 29: ...I T A sec Vac Qty 280A S10 2 x 20 559 02 200 400 52000 690 2 400A S14 FU550FMM 550 193500 660 2 450A S14 2 x FU315FMM 630 277200 660 2 500A S14 2 x FU315FMM 630 277200 660 2 600A S14 2 x FU450FMM 900 378000 660 2 700A S14 2 x FU450FMM 900 378000 690 2 Caution High speed fuses are used only for the thyristor protection and can not be used to protect the installation Caution The warranty of thyristo...

Page 30: ...tion Thyristor fault The red led SC is light on with HB option Change the fuse Check the wiring Check the load Change the thyristor module Load current flow also without input signal Red LED SC light on Wrong wiring SCR short circuit Check the wiring Change the thyristor module Current flows at nominal value but Yellow LED HB SC is light on Yellow LED HB light on or Red LED SC light on HB circuit ...

Page 31: ...CD Automation srl REVO S User s Manual CD Eng REVO S 2PH 280 700A Solid State Relay 31 ...