Cedima CTS-125 G, Operating Manual And Safety Instructions

Page 1: ...OPERATING MANUAL and SAFETY INSTRUCTIONS BENCH SAW CTS 125 G ...

Page 2: ...ENGLISH CEDIMA Technical Documentation All rights reserved as per DIN 34 Subject to modifications due to progressive development ...

Page 3: ...anual before you begin working with your newly purchased product You will find important notes concerning the operation so that you can make the most out of the technical advantages offered by your CEDIMA product Moreover you will find useful tips for maintenance and for maintaining the safety of operation accident protection and value of your machine as much as possible CEDIMA Diamantwerkzeug und M...

Page 4: ...CEDIMA in writing Warranty The information contained in this publication may change without prior notice CEDIMA do not give any guarantee for this publication Furthermore CEDIMA do not take any liability for faults which may be contained in this publication spare parts list nor for any secondary damages which may arise from the delivery performance or use of the material Trademark is a registered ...

Page 5: ...age Hiermit wird bestätigt dass auf der Grundlage der Richtlinie 98 37 EG inklusive deren Änderungen des Europäischen Parlaments und des Rates vom 22 Juni 1998 die Tischsäge CTS 125 G ab Baujahr 2005 der CEDIMA Diamantwerkzeug und Maschinenbauges mbH Lärchenweg 3 D 29227 Celle mit folgenden Normen und Richtlinien übereinstimmt EN 12100 1 EN 12100 2 EN 12418 2000 14 CE Déclaration Uniforme de Confo...

Page 6: ...reparation of the machine clearing of minor faults on site disposal of waste care maintenance disposal of process substances and auxiliary substances maintenance inspection repairs and or transport Beside the instructions given in the operating manual and the occupational health and safety regulations which are valid in your country any existing recognised rules for professional and safe working m...

Page 7: ...tallation and operation 4 0 4 0 1 4 1 4 2 4 2 1 4 3 4 3 1 4 3 2 4 4 4 4 1 4 4 2 4 4 3 4 5 4 5 1 4 5 2 4 6 4 6 1 4 6 2 4 7 4 7 1 4 7 2 4 7 3 4 8 Installation and operation of the bench saw CTS 125 G To be checked on delivery Setting up the bench saw Cooling and rinsing water The water pump Installing the diamond saw blade General information concerning the installation Mounting the diamond saw blad...

Page 8: ...y electrical installations and equipment Table 1B Repeated controls of non stationary electrical installations and equipment Maintenance work Adjusting the end stop of the swivel cutting arm for full cutting depth swivel cut Adjusting the end stop of the cutting head swivel device mitre cut Checking and adjusting the roller table rollers and guides Adjusting the roller table locking device Cleanin...

Page 9: ...800 min 1 EMG 2770 min 1 Dimensions Length Width Height Weight Weight inclusive water 1145 mm 580 mm 700 mm inclusive measured support legs 605 mm transport 1345 mm ready to work 76 5 kg approx 111 5 kg Water supply Output of water pump Water capacity approx 11 6 l min approx 35 l Water is led to the diamond saw blade through the water distributor at the saw blade guard Electric fuse protection wi...

Page 10: ...canvas 2 x Plug for water trough fixed to the frame 1 x Operating Manual and Spare Parts List 1 3 Special accessories JOLLY table adjustable for precise angle cuts PRISM for round shaped material Adjustable angle stop range of adjustment approx 240 For further accessories please refer to the present CEDIMA price list CEDIMA is not responsible for any damages resulting from the operation of accessor...

Page 11: ...ncrete slabs paving stones and similar abrasive building materials always with a suitable diamond saw blade The solid swivel arm ist height adjustable and mitre cuts of 0 45 are possible 2 0 The bench saw CTS 125 G CEDIMA Bench Saws excel in easy handling and highest precision They can be easily transported therefore they can always be installed where material is to be cut The drive unit and the s...

Page 12: ...on the motor shaft The work piece to be cut is placed on the roller table and moved forward and backward with the rubber coated roller table under the diamond saw blade An exact placing cutting of the work piece is possible by using the laterally adjustable stop with its calibration on the roller table The Bench Saw CTS 125 G is equipped with a cooling flushing system for wet cutting operations whi...

Page 13: ...lades in bricks and other abrasive materials as used in civil engineering building con struction underground working The machine in not intended for any other use in particular the use of the machine with cutting tools other than the diamond saw blades is prohibited The manufacturer distributor of the machine cannot be held liable for any damages or injuries which re sult from improper use of the ...

Page 14: ...t Observe the legal minimum age 3 2 3 2 The person using the machine or working on it must be trained and the responsibility preparation operation maintenance of the machine must clearly be determined 3 2 3 3 Make sure that no unauthorised person uses the machine or works on it 3 2 3 4 The responsibility of the machine user must also be determined with regard to traffic legislation and the machine ...

Page 15: ...vent the loosening of the cutting tool 3 2 4 18 Hydraulic and water hoses as well as electric lines are to be laid out in a way that no damage by traffic run over or by the diamond tool can occur 3 2 4 19 Before moving transporting the machine always make sure of the safe installation of the ac cessories 3 2 4 20 Make sure of enough light on the working place so that you are able to intervene at an...

Page 16: ...ident and against operation by unauthorised persons 3 2 4 41 Ensure that all operating and auxiliary mate rials as well as replaced parts are disposed of in a safe and environment friendly way 3 2 5 Information on special risks related to the electricity 3 2 5 1 Observe the national regulations or standards DIN VDE 3 2 5 2 Electrical connections must always be free of dirt and moisture 3 2 5 3 Use...

Page 17: ...medi ately 3 2 7 Noise 3 2 7 1 Noise absorbing elements of the machine must be in their proper place during operation of the machine 3 2 7 2 Wear ear protectors as required UVV 29 10 3 2 8 Lighting 3 2 8 1 The machine is designed for the use in daylight only The operator must make sure that adequate light is provided in the working area 3 2 9 Oils greases and other chemical substances 3 2 9 1 When...

Page 18: ... supplied protection material or de vices against accidental changes in position Place a suitable warning sign on the machine or components Before installing or using the machine again remove such protection materials or devices 3 2 10 9 Parts which had to be disassembled for transporting the machine must be mounted and fixed carefully prior to using the machine 3 2 10 10 Even when the machine must...

Page 19: ... machine proceed as follows 1 Transport the bench saw to the place of work sect 5 9 and put the frame of the bench saw with the swivel cutting arm of the CTS 125 G onto the ground ATTENTION The bench saw weighs approx 76 5 kg and must be according to the Employers Liability Insurance Association lifted by crane or other lifting gear 2 Loosen the 4 wing screws of the leg holders on the corners of t...

Page 20: ...er of the swivel cutting arm securing lock push the swivel arm with the cutting head upwards as far as possible and secure the swivel cutting arm with a clamping lever Fig 4 4 Check for easy movement of the swivel cutting arm is the securing lock sufficiently loosened 7 Loosen the star grip screw of the water tank secur ing device on the left hand side of the CTS 125 G frame and then swivel the lev...

Page 21: ...ert the bottom part of the splash guard into the water tank so that the water runs down the splash guard into the water tank CTS 125 G The water pump in the appropriate receptacle of the water tank the divided off area holds back the slurry The plugs are fitted into the drains of the water tank Fig 4 8 Plugs CTS 125 G The splash guard is inserted into the water tank Fig 4 9 12 Loosen the roller tab...

Page 22: ...ent gauge CTS 125 G roller table mounted viewed from the operating position Fig 4 12 14 Check the fit of all 4 rollers on the guides and the easy movement of the roller table the rollers NOTE For instructions on the adjustment of the rails refer chapter 5 7 3 To cut material of various lengths at right angles a 90 adjustable side guide and an adjustable angle guide are included in the original deli...

Page 23: ...pollution solid free non polluted to avoid blocking the cooling system Do not use salt water 4 2 1 The water pump An electric water pump is installed in the water tank of the CTS 125 G for supplying cooling and rinsing water through hoses and a flexible jet via the blade cover to the saw blade Fig 4 15 The divided area in the water tank holds back the mud Fig 4 8 and the pump sieve is used to colle...

Page 24: ... prevent malfunction and injury CTS 125 G reversed side water supply Fig 4 16 Hose and cable Water tap Flexible water jet View from the operators place water supply Fig 4 17 Adjust the flexible water jet accordingly Fig 4 17 The water supply to the diamond saw blade can be adjusted with the water tap Fig 4 16 and 4 17 Avoid frost damages To avoid frost damages the water must be drained off after us...

Page 25: ... device and push the swivel cutting arm with the cutting head completely upwards and secure it with the clamping lever Fig 4 4 2 Loosen the clamping lever of the cutting head swivel installation and turn swivel the cutting head if nec essary from the 45 level cut position back to the 0 stop sect 4 4 3 3 Retighten the securing device of the cutting head swivel installation with the clamping lever F...

Page 26: ...de mounted on the blade shaft in the right running direction Fig 4 21 Running direction of the diamond saw blade segment diamond tail direction of rotation Fig 4 22 NOTE Diamond saw blades are designed to self sharpen during operation However they can become blunt by frequent cutting in heavy steel reinforcement or in hard material which is only slightly abrasive Blades can be re sharpened by cutt...

Page 27: ...he swivel arm for full cutting depth The stop of the swivel cutting arm is adjusted before delivery Check out the adjustment of the end stop before starting to cut so avoiding the roller table and the saw blade coming into contact which would lead to segments getting damaged Fig 4 26 1 Mount the diamond saw blade see sect 4 3 2 Loosen the clamping lever of the swivel arm securing device and push t...

Page 28: ...nt the roller table and conse quently the segment of the diamond saw blade being damaged during cutting It should be possible to lower the diamond saw blade below the roller table top seat of stone to be cut with out touching the roller table Fig 4 26 and 4 27 1 Mount the diamond saw blade as described in sect 4 3 NOTE To check the cutting head swivel angle leave when necessary the blade guard ope...

Page 29: ...ections must be carried out correctly Work on the electric cables and motors may only be carried out by qualified electricians or people working under the supervision of a qualified electrician accord ing to electro technical regulations National rules and regulations must be respected When operating on building sites connection to the power source has to be made according to regulations DIN VDE 010...

Page 30: ...chapter Technical data and Ac cessories 4 6 General information concerning the use of the bench saw CTS 125 G Consider the preceding chapters and sections particularly the safety warning instructions Secure electrical installations Ear protectors must be worn according to the accident prevention rules health and safety at work laws UVV 29 10 Eye protection must be worn safety glasses ATTENTION Acc...

Page 31: ...ENTION Lift the diamond saw blade off the mate rial to be cut e g out of the cut so that the motor can be stopped without danger or distur bance To switch off use the red emergency stop switch or lift the yellow cover and press the red button switch which is below the cover Fig 4 30 4 6 2 Overload protection of the saw blade drive motor The saw blade drive motor is protected by a motor pro tection...

Page 32: ...nstant cutting depth When the cutting arm is fixed the material to be cut is pushed with the roller table end stop Fig 4 11 and 4 12 against the saw blade until completely separated in one cut see chapt 4 4 2 Try to keep a constant pressure with the roller table work piece corresponding to the motor perform ance 4 7 3 Cutting with the cutting head swivel device mitre cut 0 vertical cut In the verti...

Page 33: ...ng the special accessories Jolly table The optional Jolly table allows precise bevelling and chamfering for corner joints e g With the adjustable lateral angle plate Fig 4 34 the required angle can be set and secured with the star grip angle screws This table presents the possibility for mitre cuts of high precision Mount the Jolly table onto the front work piece stop of the roller table Optional ...

Page 34: ...to progressive development 4 16 Installation and operation Star grip for securing the angle setting Optional adjustable angle stop Fig 4 36 Star grip for the side ways setting Mount displace the adjustable angle stop accord ing to the work piece or angle on the front work piece stop of the roller table ...

Page 35: ...e cleaning fluids as well as cleaning with fluids which exceed a temperature of 30 are not permitted Use only lint free cloths 5 2 Procedure for cleaning Dry cleaning Remove dust and dirt with a slightly dampened cloth Remove strong deposits with a not too hard brush Wet cleaning ATTENTION Observe the type of protection ATTENTION Do not use any high pressure steam cleaners For safety and functional ...

Page 36: ...hey should be lubricated sparingly with normal multi purpose grease or machine oil NOTE Excessive greasing and oiling promotes further wear due to adhesive dust and slurry Check all connections and connecting elements of the bench saw and retighten if necessary any loosened nuts and bolts 5 3 Maintenance and care of the motor The electric motor does not need a special service Keep to the safety an...

Page 37: ...nge and blade receptacle 1 1 3 4 tool diamond saw blade 3 6 1 4 control elements clamping lever handles notches and slide in legs 3 2 1 5 3 4 4 swivel cutting arm cutting head end stops 3 5 1 3 5 4 water tank water tap water hose pipes 3 2 1 3 3 3 4 4 accessories work piece holder 3 1 4 3 4 4 water pump 3 1 1 3 4 4 engine housing 3 1 3 4 blade drive motor 3 7 3 4 3 4 roller table bearings 3 1 5 3 ...

Page 38: ...y installations 6 months every working day checking for faultless function by releasing the checking device operator 5 6 Safety checks of the electrical system according to BGV 4 5 instruction for execution paragraph 1 No 2 Table 1B Repeated controls of non stationary electrical installations and equipment Installation Equipment Control period standard values and maximal values Type of control Ins...

Page 39: ...ng lever of the swivel arm securing device and push the swivel arm upwards Fig 4 4 NOTE Leave the swivel arm clamping lever loose The swivel arm with the cutting head and saw blade will stay in position because of the appropriate coil spring 3 Loosen the lock nut of the end stop screw swivel arm Fig 5 1 and 5 2 4 Lower the swivel arm with cutting head and diamond saw blade to the depth required Fi...

Page 40: ...ing head swivel device Fig 5 5 5 Check the right angle of the cutting head saw blade to the roller table for the 0 cut see sect 4 4 3 2 6 Adjust the end stop screw on the swivel arm support until the right angle 90 is attained and then retight en the lock nut of the end stop Fig 5 4 CTS 125 G Cutting head swivel device adjustable end stop 0 cut adjusted Fig 5 4 End stop screw with locking nut 0 1 ...

Page 41: ...entre screw see 3 to change the roller Adjust the roller table or the guides as follows 1 Swivel and secure the cutting head to the 0 cut posi tion sect 4 7 3 2 Mount a possibly new diamond saw blade see sect 4 3 NOTE Leave the blade protection cover open to check the position angle of the roller table 3 Place a right angle 90 square with the appropriate length onto the roller table and push the s...

Page 42: ...ured Fig 5 8 Screws Roller table Detent pin engaged Tilting stop 3 Should the automatic locking device not function correctly loosen both screws of the tilt safety device which also holds the locking device and adjust the locking device according to Fig 4 10 and 5 8 4 Retighten both screws of the tilt safety device 5 Check the easy movement of the roller table respec tively the rollers with detent...

Page 43: ... bench saw and accesso ries chapt 5 Dismantle the diamond saw blade Clean the saw blade respectively the blade shaft and flange Maintain and care for the bench saw according to chapt 5 Place the bench saw in a dry and frost and dust free room protected from extreme sunshine During frost or temperatures below 0 winter operation During frost drain off the water after each operation and before a lengt...

Page 44: ...ENGLISH CEDIMA Technical Documentation All rights reserved as per DIN 34 Subject to modifications due to progressive development ...

Page 45: ...ed by a qualified electrician Engine has not enough power Power cable extension is too long or the cable drum is still wound up Power network is insufficient Drive motor does no longer run at rated speed rpm Use a power cable extension cable of the rated length and cross section use the cable drum with the cable fully extended Observe the electrical ratings of the machine and connect it only to a po...

Page 46: ...ension Send back the saw blade to the manufacturer Lateral and vertical deviation of saw blade Saw blade damaged or bent Blade flange dirty Blade pressure flange defective Cutting shaft bent Have the blade set Solder diamond segments onto new saw blade or use new saw blade Clean blade flange Replace blade flanges Replace cutting shaft Diamond segments detach Saw blade overheated insufficient water Have...

Page 47: ...ssure supply of cooling water Reduce feed of joint cutter Rubbing marks on saw blade Feed not parallel to saw blade Insufficient blade tension Too high load on saw blade Do not cant the machine during cutting Adjust cutting shaft or have it adjusted Tension saw blade Reduce feed Cracks in steel core Too hard saw blade Use suitable softer saw blade Uneven wear of diamond segments Worn receptacle of ...

Page 48: ...ENGLISH CEDIMA Technical Documentation All rights reserved as per DIN 34 Subject to modifications due to progressive development 6 4 Trouble shooting what if ...

Page 49: ...s reserved as per DIN 34 Subject to modifications due to progressive development 7 1 Wiring diagram 7 1 Wiring diagram of the CEDIMA bench saw CTS 125 G with SOLIDMAN drive motor water pump blue brown 44 34 24 14 a b contactor plug 13 23 33 43 Fig 7 1 ...

Page 50: ...o modifications due to progressive development 7 2 Wiring diagram 7 2 Wiring diagram of the CEDIMA bench saw CTS 125 G with EMG drive motor switch water pump brown blue green yellow brown blau black green yellow U1 U2 Motorwicklung 1 U1 U2 Motorwicklung 2 T1 T2 Thermoschalter Fig 7 2 ...

Page 51: ...cordance with the manufacturer s operating manual Operation related wear is not a reason for claims to defects Wearing parts for the construction devices such as core drilling and sawing machines and spe cial machinery as well as related general assemblies if available Feed and drive elements such as toothed racks gear wheels pinions spindles spindle nuts spindle bearings wires chains sprockets be...

Page 52: ...s occurred the buyer is merely entitled to an abatement of the purchase price which in any other case is excluded We are not liable for compensation on account of a defect or damages subsequent to a defect unless these occur on account of an intention or a negligence which we are responsible for 9 No guarantee is assumed for damages that have arisen of the following reasons a faulty installation b...

Page 53: ...ENGLISH CEDIMA Technical Documentation All rights reserved as per DIN 34 Subject to modifications due to progressive development 8 3 Appendix ...

Page 54: ...27 Celle Germany Tel 49 0 5141 88540 Fax 49 0 5141 86427 Internet www cedima de E mail info cedima de Diamond saw blades Diamond drill bits Diamond tools Bench saws Joint cutters Drill machines Wall saws Wire saws Chain saws Steel concrete breakers Special machines ...