Challenger Lifts 4030EAX, Installation, Operation & Maintenance Manual

Page 1: ...unted Lift Model 4030 30 000 lb Capacity 2311 South Park Rd Louisville Kentucky 40219 Email sales challengerlifts com Web site www challengerlifts com Office 800 648 5438 502 625 0700 Fax 502 587 1933...

Page 2: ...19 5 256 292 Lifting Capacity Hydraulic Pressure at Cap 30 000 lbs 2190 psi Air Supply Required 90 120 psi Clean Dry Motor 3HP Voltage Single Phase Std 230v Rise Time 126 Seconds approximate Min Recom...

Page 3: ...ed mounting surface could result in unsatisfactory lift performance property damage or personal injury LOCATION This lift has been evaluated for indoor use only with an operating ambient temp range of...

Page 4: ...06 2 RAMP ASSEMBLY 6 7430 0367 2 FRONT WHEEL STOP 7 7430 0506 2 WHEEL CHOCK 8 AB 100157 1 POWER UNIT 9 9430 0308 1 POWER RUNWAY ASSEMBLY 10 8430 0334 1 IDLE RUNWAY ASSEMBLY 11 8430 0334 1 IDLE RUNWAY...

Page 5: ...les 3 and 4 should be extending out from the rear of the power runway and cables 1 and 2 from the front of the power runway Fig 5 4 Position the front and rear cross beams Fig 5 5 Feed Cable 3 through...

Page 6: ...Model 4030 Installation Operation and Maintenance 6 Rev 5 22 2019 4030 IOM A doc Fig 6 Cross Rail Assembly...

Page 7: ...1 4 SIDE TO SIDE TO BE IDENTICAL Fig 7 Final Runway Positioning 9 Center cross beam bolts with slots in runway and tighten Be careful not to move runways 10 Bolt the runways as shown in Figure I Repe...

Page 8: ...flat washer one load nut and one jam nut See Item s 21 22 23 on page 15 Pull the cables on until the tension of the cables overpowers the springs on the cross beam disengages the locks The Slack devi...

Page 9: ...mn top plate For alignment style runways use a transit for leveling runways placing the target in the center of the turn plate with lift lowered into locks adjusting the lock ladders as needed Refer t...

Page 10: ...ch column COLUMN DECAL PLACEMENT 39 Center the decal on the front drivers side column and rear passenger side column 40 Apply decal 4 from top of columns Fig 13 Fig 13 Decal Placement ALIGNMENT RUNWAY...

Page 11: ...the lift inspectors are qualified and that they are adequately trained in the inspection of the lift The Owner Employer shall establish procedures to periodically maintain the lift in accordance with...

Page 12: ...NY SAFETY FEATURE IN AN ATTEMPT TO LOWER THE LIFT JACK NO GO ZONE DO NOT PLACE ROLLING JACKS WITHIN 50 INCHES FROM THE CENTER OF THE RUNWAY MAINTENANCE To avoid personal injury permit only qualified p...

Page 13: ...Model 4030 Installation Operation and Maintenance 13 Rev 5 22 2019 4030 IOM A doc Parts Breakdown Fig A General Layout...

Page 14: ...8 15 9430 0306 2 RAMP ASSY 16 7430 0367 2 FRONT STOP 17 9600K223 2 GROMMET FITS 1 3 4 HOLE 18 AB 100157 1 POWER UNIT 19 8430 0322 4 LOCK LADDER 20 94895A842 8 7 8 9 ZC YW CHROME PLT STEEL HEX NUT GR8...

Page 15: ...X 1032 0007 CABLE 2 5 8 XFX XAX 3 1032 0006 1 CABLE 3 5 8 4 1032 0005 1 CABLE 4 5 8 5 94895A858 4 1 1 8 12 HEX NUT ZC GR 8 6 93839A585 4 1 1 8 12 THIN HEX NUT ZC GR 8 7 98023A039 4 1 1 8 ID WASHER ZC...

Page 16: ...D CONNECTOR CABLE RETAINER 9 91257A573 4 1 4 28 2 75 LENGTH CAP SCREW 10 7430 0424 1 CABLE CONNECTOR 9430 0308 1 MAIN ALIG TRACK ASSY 11 7430 0459 1 ANTI ROTATING BAR 12 91257A571 2 1 4 28 4 0 LENGTH...

Page 17: ...Model 4030 Installation Operation and Maintenance 17 Rev 5 22 2019 4030 IOM A doc PARTS BREAKDOWN continued Fig D Cross Beam...

Page 18: ...AA508 9 4 BEARING 16 91259A626 4 5 16 18 1 25 LENGTH SHOULDER SCREW 17 90126A031 8 3 8 SCREW SIZE ZC PLT WASHER 18 92979A118 16 1 4 20 3 4 HEX CAP SCREW GR 5 19 7430 3003 4 CROSS RAIL COVER 20 1004 0...

Page 19: ...6 1 1 4 MNPT X MALE PNEUMATIC HOSE PLUG 8 SPL 6002 1 1 4 MNPT X 3 8 90 DEGREE PUSH ON FITTING 9 PT23003BK 63FT 5 32 DIA PLASTIC AIR LINE 10 SPL 2501 1 1 8 MNPT X 5 32 90 DEGREE PUSH ON FITTING 11 5078...

Page 20: ...Model 4030 Installation Operation and Maintenance 20 Rev 5 22 2019 4030 IOM A doc NOTES...