Champion Power Equipment 41351, Owner'S Manual And Operating Instructions

Page 1: ...Fe Springs CA 90670 USA 1 877 338 0999 www championpowerequipment com SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual MADE IN CHINA REV 41351 20120712 41351 MODEL NUMBER 7800 Starting Watts 6500 Rated Watts PORTABLE GENERATOR Electric start ...

Page 2: ... www championpowerequipment com for more info Product Info Updates Frequently Asked Questions Tech Bulletins Product Registration or Call our Customer Care Team Toll Free at 1 877 338 0999 We are always working to improve our products Therefore the enclosed product may differ slightly from the image on the cover ...

Page 3: ...ce 14 Oil 14 Spark Plugs 14 Air Filter 14 Spark Arrester 15 Cleaning 15 Adjustments 15 Maintenance Schedule 15 Generator Maintenance 15 Storage 16 Generator Storage 16 Disconnect the Battery 16 Charge the Battery 16 Specifications 17 Engine Specifications 17 Generator Specifications 17 Fuel 17 Oil 17 Spark Plugs 17 Maintenance Valve Clearance 17 Wiring Diagram 18 Parts Diagram 19 Parts List 20 Eng...

Page 4: ...ormation available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase To find out more about our covers power cables and storm kits please visit our web site at www championpowerequipment com This Booklet Every effort has been made to ensure the accuracy and...

Page 5: ...y hazardous situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage CAUTION DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury DANGER WARNING indicates a potentially hazardous si...

Page 6: ...s metal decking Use approved transfer equipment to isolate generator from your electric utility and Notify your utility company before connecting your generator to your power system DANGER Sparks can result in fire or electrical shock When servicing the generator Disconnect the spark plug wire and place it where it cannot contact the plug DO NOT check for spark with the plug removed Use only appro...

Page 7: ...al equipment in the off position and then turn them on for operation Turn electrical equipment off before stopping the generator DO NOT tamper with the governed speed DO NOT modify the generator in any way CAUTION Fuel and fuel vapours are highly flammable and extremely explosive Fire or explosion can cause severe burns or death Unintentional startup can result in entanglement traumatic amputation...

Page 8: ...the engine 3 Fuel Valve Turn this valve to the ON position to supply fuel to the engine 4 Air Cleaner Protects the engine by filtering dust and debris from the intake air 5 Recoil Starter Used to start the engine 6 Low Oil Sensor Senses the level of oil in the crankcase and shuts the engine down if the level falls too low 7 Oil Filler Cap Check and fill engine oil level 8 Battery Used to start the...

Page 9: ...circuit breaker on each 120 Volt leg of the receptacle This receptacle powers 240 Volt AC 60 Hz single phase loads If an L14 30P plug is wired for only one 120 Volt leg 3 wire connection then this receptacle powers 120 Volt AC 60 Hz single phase loads 4 120V 20A Duplex protected by a 20 Amp circuit breaker Use to operate 120 Volt AC single phase 60 Hz loads 5 Ground Terminal Consult an electrician...

Page 10: ...Kit 10 Wheel 2 Bushing 2 Flange Bolt M10x120 for Wheel 2 Flat Washer 10 2 Nut M10 2 Vibration Mounts 2 Support Leg 1 Flange Bolt M8x25 for Vibration Mounts 2 Flange Bolt M8x16 for Support Leg 2 Nut M8 4 Other Oil Funnel 1 Spark Plug Socket 1 Cap Screw M5x10 for Battery Terminals 2 Nut M5 2 Controls and Features Battery Bolts ...

Page 11: ...g tools to install the wheels 17 mm wrench OR adjustable wrench not included Socket wrench with a 16 mm socket not included Pliers not included 1 Before adding fuel and oil tip the generator on it s side 2 Slide the wheel bolt M10x120 through the washer sleeve and wheel 3 Slide the bolt through the mount point on the frame 4 Fasten securely with the M10 nut 5 Repeat steps 2 4 to attach the second ...

Page 12: ...ntervals NOTE The generator rotor has a sealed pre lubricated ball bearing that requires no additional lubrication for the life of the bearing NOTE Use regular unleaded gasoline with a minimum octane rating of 85 Do not mix oil and gasoline Fill tank to approximately below the top of the tank to allow for fuel expansion DO NOT pump gas directly into the generator at the gas station Use an approved...

Page 13: ...ethanol blend fuels When using blended fuels there are some issues worth noting Ethanol gasoline blends can absorb more water than gasoline alone These blends can eventually separate leaving water or a watery goo in the tank fuel valve and carburetor With gravity fed fuel supplies this compromised fuel can be drawn into the carburetor and cause damage to the engine and or potential hazards There a...

Page 14: ...s generators must be registered with the local utility Generators used at construction sites may be subject to additional rules and regulations This generator must have at least five feet of clearance from combustible material Leave at least three feet of clearance on all sides of the generator to allow for adequate cooling maintenance and servicing Place the generator in a well ventilated area DO...

Page 15: ... connection to the utility company power lines You are responsible for ensuring that your generator s electricity does not feed back into the electric utility power lines If the generator will be connected to a building electrical system consult your local utility company or a qualified electrician Connections must isolate generator power from utility power and must comply with all applicable laws...

Page 16: ...nt Following the steps listed under Power Management will guarantee that only one device will be starting at a time Power Management Use the following formula to convert voltage and amperage to watts Volts x Amps Watts To prolong the life of your generator and attached devices follow these steps to add electrical load 1 Start the generator with no electrical load attached 2 Allow the engine to run...

Page 17: ...il fill cap dipstick to add oil 5 Add 1 16 qt 1 1 L of oil and replace oil fill cap dipstick 6 Dispose of used oil at an approved waste management facility Spark Plugs 1 Remove the spark plug cable from the spark plug 2 Use the spark plug tool that shipped with your generator to remove the plug 3 Inspect the electrode on the plug It must be clean and not worn to produce the spark required for igni...

Page 18: ...ugh the cooling slots and damage the generator windings CAUTION Maintenance Schedule Follow the service intervals indicated in the following maintenance schedule Service your generator more frequently when operating in adverse conditions Contact our help line at 1 877 338 0999 to locate the nearest Champion Power Equipment certified service dealer for your generator or engine maintenance needs To ...

Page 19: ...For longer term storage please follow these guidelines Generator Storage 1 Add a properly formulated fuel stabilizer to the tank 2 Be sure all appliances are disconnected from the generator 3 Run the generator for a few minutes so the treated fuel cycles through the fuel system and carburetor 4 Turn the fuel valve to the Off position 5 Let the generator run until fuel starvation has stopped the en...

Page 20: ...se Single Frequency 60 Hz Fuel Capacity 6 5 gallons 25 L Gross Weight 220 5 lbs 100 kg Net Weight 210 5 lbs 95 5 kg Height 25 2 inches 64 cm Width 26 6 inches 67 5 cm Length 27 7 inches 70 5 cm Specifications Engine Specifications Model 61311 Displacement 389cc Type 4 Stroke OHV Start Type Electric Start Maintenance Valve Clearance Intake 0 13 0 17 mm 0 005 0 007 in Exhaust 0 18 0 22 mm 0 007 0 00...

Page 21: ...REV 41351 20120712 18 41351 ENGLISH Wiring Diagram Specifications ...

Page 22: ...4 25 26 27 28 29 25 30 31 32 33 32 34 35 36 37 38 39 40 41 42 43 44 25 31 45 47 48 49 50 31 80 85 86 87 88 89 90 91 36 37 92 93 94 95 96 97 98 69 72 73 74 75 77 78 79 81 51 53 14 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 70 16 99 100 101 102 103 104 105 106 107 108 76 71 71 82 83 84 18 19 20 21 22 52 46 46 52 ...

Page 23: ...g line 1 52 GB5789 M6 12 Flange Bolt M6 12 5 53 ST182FD 1742003 UC Straight Bottom rubber 2 54 GB896 8 Uncork baffle φ8 2 55 27 001 Pin 2 56 GB896 6 Uncork baffle φ6 2 57 ST05FD 03161202 Handle underlay 2 58 509 200701 07 Handle 1 Part Number Description Qty 59 ST182FD 1742203 UC Handle sheath 1 60 ST05FD 0212 5 frame 1 61 GB6177 M10 Nut M10 2 62 ST05FD 1151300 1 Motor mount I 1 63 GB5782 M10 120 ...

Page 24: ... 22 23 13 24 25 26 27 28 29 30 31 32 33 34 35 37 38 39 40 42 43 44 45 46 41 13 47 48 49 50 52 53 54 51 55 56 57 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 68 76 77 13 79 80 78 81 82 83 84 18 85 86 58 87 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 36 15 16 12 60 110 111 1 109 108 107 106 13 88 112 ...

Page 25: ...53 139FMD 1003101 Drain plug bolt 2 54 139FMD 1003102 Drain plug washer 2 55 ST188F 1030013 Dowel pin 2 56 ST188F 1030008 G Cylinder head casket 1 Part Number Description Qty 57 ST188FD 1010002 Bolt 2 58 F6RTC Spark plug 1 59 ST188F 1122000 G Ignition Coil 1 60 GB5789 86 FB6 29 Flange bolt 6 29 4 61 ST188FD 1130003 CPE Gasket Heat Shield Board 1 62 ST188F 1134000 Heat Shield Board 1 63 ST188F 1130...

Page 26: ...d Review load and adjust See Power Management Insufficient ventilation Check for air restriction Move to a well ventilated area No AC output Cable not properly connected Check all connections Connected device is defective Replace defective device Circuit breaker is open Reset circuit breaker Faulty brush assembly Replace brush assembly Service Center Faulty AVR auto voltage regulator Replace AVR S...

Page 27: ...not apply to parts and or labor if this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the generator s limits modified installed improperly or connected incorrectly to any electrical component Installation Use and Maintenance Cont d Normal maintenance such as spark plugs air filters adjustments fuel system cleaning and obstruction due to buildup is ...

Page 28: ... period emission related part on your engine is defective in materials or workmanship the part will be repaired or replaced by CPE OWNER WARRANTY RESPONSIBILITIES As the small off road engine owner you are responsible for the performance of the required maintenance listed in your Owner s Manual CPE recommends that you retain all your receipts covering maintenance on your small off road engine but ...

Page 29: ...hall be warranted for the remainder of the ECS Warranty Period c Any warranted emissions related part which is scheduled for replacement as required maintenance in the Owner s Manual shall be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CPE according...

Page 30: ...n which it is installed along with your warranty registration card or other proof of original purchase date at your expense to any Champion Power Equipment dealer who is authorized by Champion Power Equipment Inc to sell and service that CPE product during his normal business hours Claims for repair or adjustment found to be caused solely by defects in material or workmanship will not be denied be...