Champion 100477, Operator'S Manual

Page 1: ...operating the product Failure to do so could result in serious injury This manual should remain with the product Specifications descriptions and illustrations in this manual are as accurate as known at the time of publication but are subject to change without notice This product is rated in accordance with PGMA Portable Generator Manufacturers Association standard PGMA G300 Standard for Testing an...

Page 2: ...rator 20 Eco Economy Mode 21 12V DC Automotive Style Outlet 21 Parallel Operation 22 Stopping the Engine 22 Operation at High Altitude 22 Maintenance 23 Cleaning the Generator 23 Changing the Engine Oil 23 Cleaning and Adjusting the Spark Plug s 23 Cleaning the Air Filter 24 Cleaning the Spark Arrestor 24 Adjusting the Governor 24 Generator Battery 24 Remote Control Battery 25 Maintenance Schedule...

Page 3: ...res before each use Please always exercise common sense and always err on the side of caution when operating the product to ensure no accident property damage or injury occurs We want you to continue to use and be satisfied with your CPE product for years to come When contacting CPE about parts and or service you will need to supply the complete model and serial numbers of your product Transcribe ...

Page 4: ... accessories Traumatic amputation or severe laceration can result Keep hands and feet away from rotating parts Tie up long hair and remove jewelry Operate equipment with guards in place DO NOT wear loose fitting clothing dangling drawstrings or items that could become caught WARNING Operation of this equipment may create sparks that can start fires around dry vegetation A spark arrestor may be req...

Page 5: ...oad the generator DO NOT tamper with the governed speed DO NOT modify the generator in any way CAUTION Improper treatment or use of the generator can damage it shorten its life and void your warranty Use the generator only for intended uses Operate only on level surfaces DO NOT expose generator to excessive moisture dust or dirt DO NOT allow any material to block the cooling slots If connected dev...

Page 6: ...tank Only fill or drain gasoline outdoors in a well ventilated area DO NOT pump gasoline directly into the generator at the gas station Use an approved container to transfer the fuel to the generator DO NOT overfill the gasoline tank Always keep gasoline away from sparks open flames pilot lights heat and other sources of ignition DO NOT light or smoke cigarettes When starting the generator DO NOT ...

Page 7: ...rve safe practices can result in electric shock Improper connections to a building can allow current to backfeed into utility lines creating an electrocution hazard A transfer switch must be used when connecting to a building Fire Explosion Fuel and its vapors are extremely flammable and explosive Fire or explosion can cause severe burns or death Operation of this equipment may create sparks that ...

Page 8: ... position Economy Mode Switch RV Ready Receptacle Low Oil Overload SYMBOL MEANING Output OK Ground Terminal Neutral Floating Neutral circuit IS NOT electrically connected to the frame ground of the generator Circuit Breaker Reset Push Parallel Connection s AC Reset Wireless Pair 12V Direct Current 10W 30 Check Oil Level Recommended oil is 10W 30 The engine can be seriously damaged without oil Alwa...

Page 9: ...to ON position Ignition Switch OFF Press the Ignition Switch to OFF position Recoil Starter Pull recoil starter to start the engine Plug In Plug in desired devices Unplug Unplug devices when turning generator off See Manual for Electric and Wireless Start Follow instruction in operator s manual to start the generator electrically or with remote control ...

Page 10: ...isez JAMAIS dans la maison ou le garage MÊME SI les portes et les fenêtres sont ouvertes Utilisez le UNIQUEMENT À L EXTÉRIEUR loin des fenêtres portes et trappes de ventilation DANGER CO Danger B 1161 L SF A Safety Icons C UNLEADED FUEL ONLY Minimum octane rating of 85 Maximum 10 ethanol GASOLINA REGULAR SOLAMENTE 85 octanos como mínimo Máximo de etanol de 10 ESSENCE SANS PLOMB SEULEMENT Indice d ...

Page 11: ...ce Generator 1 2 3 4 5 9 10 7 8 6 1 Fuel Cap Remove to add fuel 2 Recoil Starter Used to manually start the engine 3 Control Panel See Control Panel section 4 Folding Handle Used to move unit by lifting and rolling on wheels Do not use to lift or carry the unit 5 Muffler 6 Carrying Handle s Used to lift or carry the unit 7 Maintenance Cover 8 Never Flat Wheels 5 5 in 14 cm 9 Battery Access Cover 1...

Page 12: ... Check oil level 9 AC Overload Reset Button Used to re energize receptacles after overload fault 10 Wireless Reset Used to reset or pair remote control s 11 Circuit Breakers Push Reset Protects the generator against electrical overloads 12 Parallel Outlets Used for parallel operation parallel kit sold separately 13 Ground Terminal Consult an electrician for local grounding regulations 1 2 4 3 5 13...

Page 13: ...g the Control Panel voltage off before the engine shutdown protects connected appliances from being damaged by non 60 Hz voltage while the generator coasts to a stop The on off voltage delay at startup and shut down only happen when the Remote Control is used There is no voltage delay when the push button electric start or recoil start method is used When the push button electric start or recoil s...

Page 14: ...3150W REMOTE START INVERTER GENERATOR CONTROLS AND FEATURES 14 Parts Included Accessories Oil Funnel 1 Battery Charging Cables 1 Dual 2 4A Port USB Adapter 1 Remote Key Fob 1 Tools Needed Phillips Screwdriver ...

Page 15: ...olt 7 Pull rubber sheath over battery cable connection and battery terminal 8 Repeat steps 5 7 for the black negative battery wire lead and black negative battery terminal NOTICE If the battery cables are not visible once the battery maintenance cover has been removed please note that cables may be tucked up above the battery not in plain view Add Engine Oil CAUTION DO NOT attempt to crank or star...

Page 16: ...l change interval Full synthetic 5W 30 oil will aid in starting in cold ambient 5º C 41º F Add Fuel 1 Use clean fresh regular unleaded gasoline with a minimum octane rating of 85 and an ethanol content of 10 or less by volume y b c 2 DO NOT mix oil with gasoline 3 Remove the gasoline cap 4 Slowly add gasoline to the tank Tank is full when gasoline reaches red circle on screen DO NOT OVERFILL Gasol...

Page 17: ...d be on a flat level surface at all times Even while not in operation Generators must have at least 5 ft 1 5 m of clearance from all combustible material In addition to clearance from all combustible material generators must also have at least 3 ft 91 4 cm of clearance on all sides to allow for adequate cooling maintenance and servicing Generators should never be started or operated in the back of...

Page 18: ...e remote The red light blinks once to erase the remote program 5 Push and release the START button The red light blinks once to program the remote 6 Push and hold the programming button approximately three seconds until the red light turns off 7 Test start and stop features NOTICE Only two remote controls can be synced with one generator at a time NOTICE Changing a remote control battery may not r...

Page 19: ... NOTICE Keep choke in CHOKE position for only 1 pull of the recoil starter After first pull push the choke to the RUN position for up to the next 3 pulls of the recoil starter Too much choke leads to spark plug fouling engine flooding due to the lack of incoming air This will cause the engine not to start NOTICE If the engine starts but does not run make certain that the generator is on a flat lev...

Page 20: ...ion if done incorrectly could damage your generator and appliances and could cause serious injury or even death to you or a utility worker who may be working on nearby power lines If you plan to run a portable electric generator during an outage please notify your electric utility company immediately and remember to plug your appliances directly into the generator Do not plug the generator into an...

Page 21: ...put voltage range of your item is at least 12 24V DC When using the DC outlet turn the Eco Mode switch to the OFF position WARNING Do not operate a device while it is plugged in to the 12V DC outlet Prolonged exposure to engine exhaust can cause serious injury or death CAUTION While charging a device do not place on the exhaust side of the generator Extreme heat caused by exhaust can damage the de...

Page 22: ... switch to the OFF position 6 Press the battery switch to the OFF position Important Always ensure that the fuel valve the ignition switch and the battery switch are in the OFF position when the generator is not in use NOTICE If the engine will not be used for a period of two 2 weeks or longer please see the Storage section for proper engine and fuel storage Operation at High Altitude The density ...

Page 23: ...d To prevent accidental starting remove and ground the spark plug wire before performing any service Changing the Engine Oil Change oil when the engine is warm Refer to the oil specification to select the proper grade for your operating environment 1 Remove oil fill cap dipstick 2 Use pliers to slide the spring clamp down the oil drain hose and pull the hose off the plug bracket 3 Point the hose i...

Page 24: ...f this generator in National Forest lands In California this generator must not be used on any forest covered land brush covered land or grass covered land unless the engine is equipped with a spark arrestor Adjusting the Governor WARNING Tampering with the factory set governor will void your warranty The air fuel mixture is not adjustable Tampering with the governor can damage your generator and ...

Page 25: ...nder heavy load or in hot environments EVERY 100 HOURS OR EVERY SEASON Change oil Clean adjust spark plug Check adjust valve clearance Clean spark arrestor Clean fuel tank and filter EVERY 250 HOURS Clean combustion chamber EVERY 3 YEARS Replace fuel line To be performed by knowledgeable experienced owners or CPE certified service centers STORAGE DANGER Gasoline and gasoline vapors are highly flam...

Page 26: ...ainer or pan to slide under inverter 3 Remove back access cover 4 Turn the fuel valve to the ON position 5 Using a Phillips screwdriver rotate drain screw counterclockwise 3 full turns Gasoline will drain through clear tubing out underneath the inverter Make sure draining gasoline empties into an appropriate container 6 When gasoline stops flowing from the clear tube rotate drain screw clockwise u...

Page 27: ...contains odorless and colorless carbon monoxide gas To avoid accidental or unintended ignition of your generator during periods of storage the following precautions should be followed When storing the generator make sure the ignition switch and fuel valve are set to the OFF position ...

Page 28: ...e with a minimum octane rating of 85 and an ethanol content of 10 or less by volume DO NOT USE E15 or E85 DO NOT OVERFILL Gasoline Capacity 1 6 gal 6 L Spark Plug Specifications OEM Type NHSP F6RTC Replacement Type NGK BPR6ES or equivalent Gap 0 028 0 031 in 0 7 0 8 mm Valve Specifications Intake Clearance 0 002 0 005 in 0 06 0 12 mm Exhaust Clearance 0 003 0 006 in 0 08 0 14 mm NOTICE A technical...

Page 29: ... 88 89 90 91 92 93 94 95 96 97 80 18 51 36 48 76 76 47 26 98 37 1 2 3 4 5 6 9 10 11 12 2 4 11 4 100 102 103 104 105 106 108 109 111 113 114 20 107 9 9 112 83 84 161 33 34 35 35 35 35 101 74 74 74 99 110 23 115 116 117 162 34 39 40 41 42 43 44 45 118 7 8 11 119 120 49 122 123 124 125 126 16 121 127 128 129 130 48 49 131 4 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 1...

Page 30: ... Assembly 1 31 46 101503 08 Plate Spark Arrestor 1 32 1 9074 4 0514 Screw Washer Assembly M5 14 2 33 1 97 1 06 Washer Ø6 1 34 1 93 06 Lock Washer Ø6 4 Part Number Description Qty 35 1 5789 0615 Flange Bolt M6 15 10 36 1 845 4816 Screw ST4 8 16 6 37 1 845 4219 Screw ST4 2 19 1 38 83 081500 01 Muffler Protector Assembly Lower 1 39 83 100501 01 Tube Secondary Air Intake Valve 1 40 2 06 013 Clamp Ø13 ...

Page 31: ...0 530 1 100 5 1900 019 Battery Red Wire 600 mm 1 101 83 200018 01 Holder Control Unit and Battery 1 102 152 200013 01 Jacket Wire Black 1 Part Number Description Qty 103 83 221000 51 Control Unit 2 8KW 120V 60Hz Wireless Parallel 1 104 1 16674 0516 Flange Bolt M5 16 1 105 81 220001 00 Protector Control Unit 2 106 122 200013 01 Sheath Rubber 1 107 83 200908 01 Fixation Bar Sponge 1 108 122 200904 0...

Page 32: ...145 83 210002 03 Control Box 1 146 1 6177 1 04 1 Lock Nut M4 Flange Black 6 147 1 818 0514 3 Screw M5 14 Green 2 148 83 210016 00 Speed Limiter 1 149 5 1120 036 Receptacle TT 30R 1 150 5 1000 000 3 Switch Battery 1 151 5 1000 001 Switch 3 Mode 1 152 5 1040 009 Button Throttle Control 1 153 5 1010 003 1 Switch Economy 1 154 5 1040 004 Remote Exercise Button 2 155 5 1460 003 Pilot Lamp 1 156 1 5783 ...

Page 33: ...9 54 55 56 57 58 60 62 63 64 65 68 67 69 70 72 74 75 78 32 31 29 30 28 26 25 53 50 44 43 42 41 40 39 37 36 35 24 23 21 20 19 18 17 16 15 14 13 12 1 2 3 4 5 6 7 8 9 10 11 38 33 66 84 85 86 89 90 61 5 5 22 27 34 109 108 107 73 71 76 77 47 48 49 59 46 103 95 94 96 97 98 99 100 101 102 104 105 106 52 51 45 34 110 111 ...

Page 34: ...0620 Flange Bolt M6 20 2 38 83 123000 01 Ignition Coil 1 39 83 030100 01 Crankcase 1 40 83 040013 01 Lifter Valve 2 41 83 030013 01 Seal Strip Crankcase Cover 2 42 2 04 002 Dowel Pin Ø8 14 2 Part Number Description Qty 43 1 276 6205 Bearing 6205 2 44 2 14 017 Woodruff Key 4 6 5 16 1 45 83 125100 01 Starter Motor Assembly 1 46 5 1320 010 Plastic Corrugated Pipe Ø6 8 Ø10 100 1 47 5 1900 065 Red Wire...

Page 35: ...l Dipstick Assembly 1 93 83 030035 01 Oil Nipple 1 94 1 9074 1 0408 Screw M4 8 2 95 45 132200 01 Stepper Motor 1 96 81 132200 00 Stepper Motor 1 97 83 132100 01 Base Stepper Motor 1 98 83 130005 02 Support Stepper Motor 1 99 1 819 0508 Screw M5 8 1 100 81 130008 00 Connecter Choke Valve Axis 1 101 81 130010 00 Spring Connecter 2 102 83 131000 02 Carburetor 1 83 131000 04 103 1 818 0306 Screw M3 6 ...

Page 36: ... B W O O B W C W Y O Y L C B G G R R R Y Y R W B TCI UNIT R R B G Y C CARNATION A AMETHYST O ORANGE OUTPUT PANEL 120V 5 20R R W R R R W G Y B B G C G Y CIRCUIT BREAKER 20A C Receiver module 6 5 4 3 2 1 ST OFF ON G Y SWITCH lb l la M BATTERY STARTER R B W FUSE 10A G Y Br B B Y Y G Y W antenna W R PILOT LAMP BUTTON L B B W G G STEPPING MOTOR CHOKE G G Br Br G Y G Y G Y C R Y O L C B W R R B B W CHAR...

Page 37: ...ery switch to ON position Generator shuts down during operation Out of fuel Fill fuel tank Low oil level Fill crankcase to the proper level Place generator on a flat level surface Generator cannot supply enough power or overheating Generator is overloaded Review load and adjust See Connecting Electrical Loads Insufficient ventilation Check for air restriction Move to a well ventilated area No AC o...

Page 38: ...equired to be performed at a facility or by a person authorized by CPE Other Exclusions This warranty excludes Cosmetic defects such as paint decals etc Wear items such as filter elements o rings etc Accessory parts such as starting batteries and storage covers Failures due to acts of God and other force majeure events beyond the manufacturer s control Problems caused by parts that are not origina...

Page 39: ...iagnosis parts and labor For engines less than or equal to 80cc only the fuel tank and fuel line is subject to the evaporative emission control warranty requirements of this section MANUFACTURER S EMISSION CONTROL SYSTEM WARRANTY COVERAGE This emission control system is warranted for two years subject to provisions set forth below If during the warranty period emission related part on your engine ...

Page 40: ...shall be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CPE according to Subsection d below Any such emissions related part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period prior to the first s...

Page 41: ...kets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof of original purchase date at your expense to any Champion Power Equipment dealer who is authorized by Champion Power Equipment Inc to sell and service that CPE product during his normal business hours Alterna...