Champion 18890, Owner'S Manual

Page 1: ...880 lb Electric Hoist 12039 Smith Ave Santa Fe Springs CA 90670 USA 1 877 338 0999 www championpowerequipment com SAVE THESE INSTRUCTIONS Important safety instructions are included in this manual MADE IN CHINA REV 18890 20190815 18890 MODEL NUMBER ...

Page 2: ... product to the store WE ARE HERE TO HELP Visit our website www championpowerequipment com for more info Product Info Updates Frequently Asked Questions Tech Bulletins Product Registration or Call our Customer Care Team Toll Free at 1 877 338 0999 Parts Ordering Mon Fri 8 30 AM 5 00 PM PST PDT Toll Free 1 877 338 0999 WARNING Cancer and Reproductive Harm www P65Warnings ca gov ...

Page 3: ...xtension Cord Information 7 Electronic Hoist Location 7 Operation 8 Inspection 8 Connecting a Load 8 General Tips for Safe Operation 9 Single Line Operation 9 Double Line Operation 10 Stop Bracket Line Blocker 10 Hoisting Techniques 11 Maintenance 12 Cleaning 12 Lubrication 12 Cable Assembly Replacement 12 Storage 12 Specifications 13 Performance Specifications 13 Wiring Diagram 14 Parts Diagram 1...

Page 4: ...information in this manual and we reserve the right to change alter and or improve the product and this document at any time without prior notice Since CPE CET highly value how our products are designed manufactured operated and are serviced and also highly value your safety and the safety of others we would like you to take the time to review this product manual and other product materials thorou...

Page 5: ... which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage CAUTION DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury DANGER WARNING indicates a potentially hazardous situation which if not ...

Page 6: ...for transport WARNING Do not use to lift loads directly overhead Stand to the side while lifting WARNING Hoist is meant for indoor use only do not operate outside in wet conditions rain or snow Electric damage shock or injury may occur if hoist is used outdoors or in wet environments WARNING Unplug the power cord when not in use WARNING Never leave an item s attached to the wire cable lift hook pu...

Page 7: ...e hoist cable and slight load which hoist is under power WARNING Duration of hoisting pulls should be kept as short as possible If the motor becomes uncomfortably hot to the touch stop hoisting immediately and let it cool down for a few minutes Do not pull for more than one minute at or near the rated load CAUTION If the motor stalls do not maintain power to the hoist Electric hoists are designed ...

Page 8: ... AC Single Phase 60 Hz 2 Remote Control Used to retract or extend wire cable 3 Stop Bracket Used with Line Blocker to stop wire cable from retracting too far into hoist 4 Wire Cable 5 Pulley Hook Used to support load for double line hoist 6 Line Blocker Used with Stop Bracket to stop wire cable from retracting too far into hoist 7 Support Hook Used to secure single or double line loads 8 Support B...

Page 9: ... on the two support brackets 8 Once all the bolts have been hand tightened and the hoist is in the desired position firmly tighten all bolts using a 16 mm wrench or socket not included until the hoist is secure Assembling the Hoist Cont d Do not attached the hoist to any support structure that is not firmly secured in a straight up and down vertical position The hoist must remain in a straight up ...

Page 10: ...kers should Consult a doctor before use Never operate alone Inspect hoist power cord for proper grounding connection and any signs of possible electric shock hazards DANGER Make sure power cord and remote control cord are always out of the way of the load and are never in a position to get frayed pinched or damaged CAUTION Electronic Hoist Location A proper hoist work area is recommended The hoist...

Page 11: ...hook using only rated equipment such as slings chains or hoisting shackles Connection to the pulley or support hook must be completely secure to prevent any accidental disconnection Make sure the lifting device is properly seated in the base of the hook and that the safety clasp closes fully Always check the wire cable for any wear fraying or damage Only wire cable in good condition should be used...

Page 12: ...Any hoist that appears to be damaged in any way is found to be worn or operates abnormally MUST BE REMOVED FROM SERVICE UNTIL REPAIRED It is recommended that the necessary repairs be made by a manufacturer s authorized repair facility Only attachments and or adapters supplied by the manufacturer are to be used Single Line Operation During single line operation the max rated load capacity is 440 lb...

Page 13: ...he wire cable below the line blocker 5 Make sure the pulley hook roller is aligned on the wire cable and is not in any way askew or oblong seated on the wire 6 Test the alignment of the pulley hook by sliding it across the wire cable a few inches back and forth 7 Slide the bolts 2 back into the pulley and secure with nuts 2 B 8 Slide retaining pin back through the pulley hook and all washers A 9 R...

Page 14: ...wire cable 10 Begin hoisting Be sure that the wire cable is winding evenly and tightly around the drum Avoid shock loads keep the wire cable under tension 11 The hoist is meant for intermittent use Under full load with a single line rig do not power in out for more than 2 minutes 30 seconds without letting the motor cool down for 7 minutes 30 seconds and then resume the hoisting operation 12 If th...

Page 15: ...ty and that only manufacturer supplied parts be used Storage It is recommended the electric hoist is stored indoors in a clean dry place free from sunlight and moisture 1 Make sure the hoist is properly cleaned before storage 2 Make sure the wire rope is drawn onto the spool as much as it can be without damage 3 Make sure to tie up all cords 4 Store in a place that moisture can not damage the hois...

Page 16: ...Single Phase 60 Hz Current 7 1 Amps Power 850W Duty Cycle S3 25 Cable 9 64 in D x 39 4 ft L 3 8 mm D x 12 m L Gross Weight 37 5 lb 17 kg Net Weight 35 3 lb 16 kg Height 8 8 in 22 4 cm Width 5 7 in 14 5 cm Length 14 6 in 37 2 cm Do not pull for more than 2 minutes 30 seconds Before 2 minutes 30 seconds stop hoisting and let it cool down for 7 minutes 30 seconds Electric hoists are designed and made...

Page 17: ...am Green 1 Black White 3 Black 12 Red 9 Blue 10 White 11 White Black Blue U1 Z2 U2Z1 8 Red 7 Red 4 Black 5 Black Terminal Block Motor Thermal Protection Switch Down Up Capacitor Micro Switch UP 4 Core Control Cable 3 Core Power Cable DOWN Red Red ...

Page 18: ...15 ENGLISH 18890 Specifications Parts Diagram ...

Page 19: ...18890 037 Assembling Bolt M5 x 154 4 39 18890 038 Fan Hood 1 40 18890 039 Fan Blade 1 Part Number Description Qty 41 18890 040 Upper Junction Box 1 42 18890 041 Cable 1 43 18890 042 Limit Switch Shaft 1 44 18890 043 Split Washer ø6 1 45 18890 044 Terminal Block 1 46 18890 045 Limit Switch 1 47 18890 046 Junction Box 1 48 18890 047 Strain Relief Bushing S 1 49 18890 048 Strain Relief Bushing 1 50 1...

Page 20: ...ical 120V power source Pinched power cable Check all power cord connections and make sure nothing is resting on top of or pinching the power cord Defective remote control Replace remote control Motor runs slowly or without normal power Insufficient current or voltage The voltage supply is weak Check to make sure voltage supply is 120V Motor overheating Hoist running time is too long Allow hoist to...