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Product Guide
Model 11301678

Tools needed for assembly:

Phillips Screwdriver
Flat Head Screwdriver
Adjustable wrenches

FOR OUTDOOR USE ONLY

CAUTION:

Read and follow all safety statements, assembly instructions, 
and use and care directions before attempting to assemble 
and cook.

INSTALLER/ASSEMBLER:

Leave this manual with consumer.

CONSUMER:

Keep this manual for future reference.

WARNING:

Failure to follow all manufacturer’s instructions could 
result in serious personal injury and/or property 
damage.

CAUTION:

Some parts may contain sharp edges – especially as 
noted in the manual! Wear protective gloves if 
necessary.

WARNING:

CARBON MONOXIDE HAZARD

Burning charcoal inside can kill you. It gives off carbon 
monoxide, which has no odor. NEVER burn charcoal inside 
homes, vehicles, or tents.

CAUTION:

THIS UNIT IS HEAVY!

 

DO NOT

 attempt to 

assemble without a helper.

If you have questions or need assistance during assembly, please call 

.

To insure your satisfaction and for follow-up service,

 

register your appliance online at

 www.charbroil.com/register

1-800-241-7548

42804628 - 11/29/10

Serial Number

Date Purchased

IMPORTANT: Fill out the product record information below.

American Gourmet

300 Series

The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; American 
Gourmet®; Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Grill 2 Go®; Grill 2 Go® Express®; Grill 
Lovers®; Infrared Grilling That’s All About U®; Keepers of the Flame®;  Magneto®; New Braunfels Smoker Company®; Patio Bistro®; Patio Caddie®; Patio 
Kitchen®;  Pro-Sear®;  RED®;  Quantum®;  Santa  Fe®;  Sear  and  Grill®;  Sierra®;  Signature  Series®;  Sure2Burn®;  The  Big  Easy®;  U®;    Wild  West 
Tradition®; and the following marks:

®

®

The  following  are  trademarks  of  W.C.  Bradley  Co.:America's  Legendary  Barbeque  Company™;    Advantage  Series™;  Auto-Clean™;Chef  Tested™; 
Commercial Series™; Designer Series™;; Diamond Flame™; Double Chef™; Everybody Outside™; FastStart™;  FlavorMaster™; Front Avenue™; Grill 2 
Go® Advantage™; Grill 2 Go® Ice™;   Hog and Yard Bird™; H20 Smoker™; Infrared. Grilling’s Juicy Little Secret™; Incredible Taste. Infallible Results™; 
Infrared Inside™; Let’s Grill Something Together™; Longhorn™;; Precision Flame™; Quick2Burn™; QuickSet™; Ready When You Are™; Season, Set, And 
Savor™; Sizzle On The Grill™; SureFire™; Torchfork™; Trentino™; Universal Grill Parts™; You Bring the Party™      TEC™ is a trademark of Tec Infrared 
Grills.

TM REVISION 08

Estimated Assembly Time: 1 Hour

Summary of Contents for 11301678

Page 1: ...Fill out the product record information below American Gourmet 300 Series The following are trademarks registered by W C Bradley Co in the U S Patent and Trademark Office Caldera Charcoal2Go Char Broil American Gourmet Bandera Brush Hawg CB 940 Char Diamonds Char Broil Charcoal Gas Everybody Grills Grill 2 Go Grill 2 Go Express Grill Lovers Infrared Grilling That sAllAbout U Keepers of the Flame M...

Page 2: ... products produced when using this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm 2 This product contains chemicals including lead and lead compounds known to the State of California to cause cancer birth defects or other reproductive harm Wash your hands after handling this product WARNING All surfaces can be hot during use Use...

Page 3: ...commended however wood or a combination of both may be used as the fuel source for grilling with the fuel source placed and ignited on the ash pan Do not build too large of a fire We recommend starting a fire with no more than 1 pound of charcoal approximately 15 briquettes and adding more as needed during cooking After allowing the fire to burn down place the cooking grate on the unit Failure to ...

Page 4: ...hot or warm coals as flashbacks may occur causing injury 5 You are ready to begin cooking when the pile of briquettes ashes over and produces a red glow approximately 12 15 minutes 6 Depending on your cooking method either leave the briquettes in a pile or spread evenly across the charcoal grate using a long handled poker Always use caution when handling hot coals to prevent injury Know When Your ...

Page 5: ...er the drip pan This injects a little extra moisture into the cooking environment and also catches dripping juices which makes clean up a little easier and reduces the possibility of flare ups Remember to keep a spray bottle filled with water on hand to extinguish any flare ups Once you get used to the indirect method you may prefer to use it for more grilling tasks Although it may take a little l...

Page 6: ...ailure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance with local codes or printed manufacturer instructions THIS LIMITED WA...

Page 7: ...RONT E 1 TEMPERATURE GAUGE P 2 UPPER LEG SUPPORT F 1 FIREBOX Q 2 SIDE BRACE CART G 1 GREASE TRAY R 1 RIGHT LEG FRONT H 2 GREASE TRAY BRACKET S 2 LEFT LEG I 1 CHARCOAL GRATE T 1 BOTTOM SHELF J 2 CHARCOAL GRATE HANGER U 1 AXLE ROD K 2 COOKING GRATE V 2 WHEEL W 1 RIGHT LEG REAR 1 HARDWARE PACK 1 ASSEMBLY GUIDE ENGLISH 1 ASSEMBLY GUIDE FRENCH NOT Pictured A B E C D F G H H I J J K K L L M N O P Q Q P ...

Page 8: ...sembly To begin assembly locate the four leg tubes The Right Front Leg Tube and Right Rear Leg Tube will have an RF and RR sticker on them Insert the Bottom Shelf wireform tabs into each leg as shown in Figure A Stand the assembly up as shown below Attach Cart Side Braces to the outside of the leg assemblies using 4 each 1 4 20x3 4 screws per side Insert Bottom Shelf wireform into each leg Figure ...

Page 9: ...le Rod through both RH leg Tubes Install the remaining Wheel Axle Washer and Cotter Pin Attach the Upper Leg Supports to the cart assembly by slipping the ends of the tubes into the ends of the legs Secure the Upper Leg Supports with 4 each 1 4 20x3 4 Machine Screws 1 4 20x3 4 Machine screw Qty 4 Upper Leg Support 1 4 20x3 4 Machine Screw Axle Washer Wheel Cotter Pin Axle Rod Cotter Pin Axle Washe...

Page 10: ...4 20 Flange nuts Tighten securely Page 10 1 4 20 Flange Nut Qty 4 1 4 20x1 3 4 Machine Screw Qty 4 1 4 20x3 4 Machine screw Qty 4 Install the Grease Tray Brackets onto the bottom of the firebox using 2 1 4 20x3 4 Machine Screws per bracket Once the Grease Tray Brackets are installed slide the Grease Tray onto the Grease Tray Brackets Grease Tray Shown Installed Grease Tray Bracket 1 4 20x3 4 Machi...

Page 11: ...ce the Damper Wheel onto the screw from inside the firebox making sure the tab sticks out through the damper holes Install the reversible Lock Nut onto the screw Do not over tighten the nut The Damper Wheel must be able to rotate freely 1 4 20x1 Machine Screw 1 4 20x1 Machine Screw Qty 4 Side Shelf 1 4 20x3 4 Machine Screw Reversible Lock nut Damper Wheel 1 4 20 Reversible Lock Nut Qty 1 1 4 20x3 ...

Page 12: ...hen insert the shaft of the gauge into the lid and reinstall the wingnut from inside the Grill Lid Assemble the Lid Handle to the Grill Lid by inserting 2 each 1 4 20x3 4 Machine Screw through the handle and then through the lid secure with 2 each 1 4 20 Flange Nuts from inside the Grill Lid 1 4 20 Flange Nut Qty 2 1 4 20x3 4 Machine screw Damper Wheel 1 4 20 Reversible Lock Nut 1 4 20x3 4 Machine...

Page 13: ...n the hanger tabs on the firebox Place the Cooking Grates into the Firebox Your grill is now completely assembled Please refer to page 3 for instructions on how to prepare and season your grill prior to cooking THANK YOU FOR PURCHASING A CHAR BROIL GRILL Charcoal Grate Hanger Cooking Grates Charcoal Grate Tabs ...

Page 14: ...ST Page 14 1 4 20 Reversible Lock Nut Qty 2 1 4 20 Flange Nut Qty 6 1 4 20x1 3 4 Machine Screw Qty 4 1 4 20x1 Machine Screw Qty 4 Axle Washer Qty 2 1 4 20x3 4 Machine screw Qty 20 Cotter Pin Qty 4 Hinge Pin Qty 2 ...

Page 15: ......

Page 16: ...REGTEMP REV02 Warranty Registration Department P O Box 1240 Columbus GA 31902 1240 ...

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