Char-Broil 4101424, Assembly & Use Instructions

Page 1: ...truction manual contains important information necessary for the proper assembly and safe use of the appliance Read and follow all warnings and instructions before assembling and using the appliance Follow all warnings and instructions when using the appliance Keep this manual for future reference Turkey Fish Fry Set 42804051 08 19 04 Tools required Phillips screwdriver Adjustable wrench ...

Page 2: ...mmable liquid 4 Do not fill cooking vessel beyond maximum fill line 5 Never allow the oil grease to get hotter than 400 F or 200 C If the temperature exceeds 400 F 200 C or if oil begins to smoke immediately turn the burner or gas supply OFF 6 Heated liquids remain at scalding temperatures long after the cooking process Never touch cooking appliance until liquids have cooled to 115 F or 45 C or le...

Page 3: ...ded may result in minor or moderate injury WARNING WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury 3 WARNING Combustion by products produced when using this product contain chemicals known to the State of California to cause...

Page 4: ...e temperature to decrease to less than 350 F 175 C before relighting burner according to the manufacturer s instructions If there is a lid cover do not remove the lid 8 In the event of an oil grease fire immediately call the fire department Do not attempt to extinguish with water When cooking with oil grease have a Type BC or ABC fire extinguisher readily available A Type BC or ABC fire extinguish...

Page 5: ... clean and inspect valve hose and regulator before continuing Perform a leak test The regulator may make a humming or whistling noise during operation This will not affect safety or use of appliance Clean and inspect the hose before each use of the appliance If there is evidence of abrasion wear cuts or leaks the hose must be replaced prior to the appliance being put into operation WARNING Install...

Page 6: ...a heater Never operate appliance with LP tanks out of correct position specified in assembly instructions Always close LP tank valve and remove coupling nut before moving LP tank from specified operating position Appliance shall not be used for commercial cooking This appliance will be hot during and after use Use insulated oven mitts or gloves for protection from hot surfaces or cooking liquids A...

Page 7: ...and LP tank valve Turn coupling nut counterclockwise by hand only do not use tools to disconnect Install safety cap onto LP tank valve Always use cap and strap supplied with valve Failure to use safety cap as directed may result in serious personal injury and or property damage A disconnected LP tank in storage or being transported must have a safety cap installed as shown Do not store an LP tank ...

Page 8: ...80 of LP tank volume Volume of propane in tanks will vary by temperature A frosty regulator indicates gas overfill Immediately close LP tank valve and call local LP gas dealer for assistance Do not release liquid propane LP gas into the atmosphere This is a hazardous practice To remove gas from LP tank contact an LP dealer or call a local fire department for assistance Check the telephone director...

Page 9: ...rain components can result Brush soapy solution onto all weld seams and entire valve area WARNING If growing bubbles appear do not use or move the LP tank Contact an LP gas supplier or your fire department Connecting Regulator to the LP Tank full stop 1 Place LP tank on a secure level and stable surface 2 Turn control knob to the OFF position 3 Turn LP tank OFF by turning hand wheel clockwise to a...

Page 10: ...do not use tools NOTE If you cannot complete connection disconnect regulator and repeat steps 5 and 6 If you are still unable to complete the connection do not use this regulator WARNING Do not insert any tool or foreign object into the valve outlet or safety relief valve You may damage the valve and cause a leak Leaking propane may result in explosion fire severe personal injury or death Never at...

Page 11: ...arts by giving the serial number model number and name of items needed to the Warranty Service Center at 1 800 232 3398 Use only replacement parts specified by manufacturer 6 Always close LP tank valve after performing tank leak test by turning hand wheel clockwise A B Reference connection of hose to burner on page 15 WARNING Do not use appliance until leak checked If leak is detected at any time ...

Page 12: ...est heat Adjust the air damper by turning it clockwise or counterclockwise until the desired flame is achieved Holes in Burner Good Bad Yellow Blue Yellow Blue D Air Damper 12 Lighting Instructions Do not lean over LP cooker while lighting 1 Turn regulator control valve to OFF position 2 Fully open LP tank valve 3 Slowly turn ON the regulator control valve Push transmitter button or button on rece...

Page 13: ...to the appliance To help prevent a blockage and ensure full heat output clean and inspect burner tube often once or twice a month NOTE Water or air pressure will normally clear a spider web not Steps for Cleaning the Burner 1 Remove orifice hose from the burner 2 Look inside the burner tube for nests webs or mud 3 To remove the above obstructions use an accessory flexible venturi brush or bend a s...

Page 14: ...r Clean clogged gas port holes with an opened paper clip Replace corroded or damaged burners that would emit excess gas Clean the cooking surface with soapy water and a nylon cleaning pad Suggested Cleaning Materials Component Cleaning Burner Cooking surfaces pots and pans 14 Keep appliance area clear and free from materials that burn Do not block holes in bottom or sides of appliance Check burner...

Page 15: ...ment pin is seated in the notch on the edge of the burner bracket 3 Place the heat shield beneath the burner bracket aligned with the burner pins and secure with the 10 24 hex nut keps 4 Place the damper over the end of the burner Insert the brass hose fitting into the small end of the spring then thread brass fitting into the burner and tighten Be sure not to strip threads on brass fitting DO NOT...

Page 16: ... storing LP cooker without tank attached hook regulator onto burner or cooker stand to prevent damage to regulator 16 8 Remove four screws from back of module Back of module Front of module MODULE BATTERY INSTALLATION Batteries not included 7 Locate Electronic Receiver Module ...

Page 17: ...crew The end of the electrode wire should be above the edge of the burner Electrode wire Burner Electrode Ignitor panel Ground wire 17 9 Place module on flat surface and remove front cover Insert two AAA batteries and reassemble front ensuring that the rubber gasket remains in place Secure with four screws removed in step 2 2 AAA Make sure rubber gasket remains in place CAUTION A jumper wire is at...

Page 18: ...er wire on terminals Keep discarded wire away from small children Ignitor panel Ignition Module Ignitor Button 13 Attach heat shield to ignitor cover Using The ignitor wire has a connector at one end and a connector at the other end Push the round connector into the ignitor through the lower left hole in the ignitor cover Push the flat connector onto the electrode tab Connect ground wire to right ...

Page 19: ...imately 100 C 10 C If it does not function properly obtain a replacement that meets or exceeds the manufacturer s specifications before using the appliance Prior to lighting position thermometer clip so that at least 1 2 of thermometer tip is submerged in oil Reposition thermometer as necessary to cook Continue to use thermometer until burner is turned off Use a small screwdriver or paperclip to o...

Page 20: ... 10 7 Inside this area remote ignitor may inadvertently be started by T V Remotes garage door openers remote controlled toys remote car alarms etc Keep children and pets away from the appliance at all times WARNING 20 ...

Page 21: ...the sides front and back of the fryer to any construction The following safety measures are recommended when using your fry set PREPARE PROPERLY Remove and discard any thermometer buttons leg holders and giblet packs contained inside the completely thawed turkey Do not attempt to fry a frozen or partially frozen turkey Ensure your turkey is completely thawed prior to proceeding The USDA recommends...

Page 22: ... from the pot and either mark the water level on the side of the pot or measure the amount of water in the pot Remove the water and completely dry the pot and the turkey This is the amount of peanut oil the pot is to be filled with to cook the turkey Use marinade by injecting it into the thicker areas of the turkey breasts and thighs To use load the injector with marinade and insert the needle int...

Page 23: ...per connection Also place the tank and hose so that they are not located directly next to the fryer see photo Center the pot over the burner on the cooker Fill the pot to the mark with peanut oil Remove the butcher s tape from the pot DANGER Do not fill past the maximum fill line marked on the utensil An oil overflow may occur resulting in a fire which could cause property damage personal injury o...

Page 24: ...l begins to smoke immediately turn the burner off Never leave the fryer unattended at any time Wear long insulated flame retardant gloves to protect your hands and arms Use the lift handle to slowly lower the turkey into the oil Pause at several points before reaching the bottom of the pot Adjust the burner to maintain 325 F Monitor the fryer during the entire process to assure a safe frying exper...

Page 25: ...y to the original consumer presenting proof of purchase These warranties are limited to non commercial residential use only Any returned goods must be shipped prepaid These warranties do not cover normal wear and tear or damages resulting from abuse or misuse This warranty excludes incidental or consequential cost due to damages or losses to persons or property of any nature NOTICE Some states do ...

Page 26: ...Please register your grill online at If you register online you do not need to send in this registration card WWW GRILLREGISTRATION COM 26 ...

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Page 28: ...ion If electrode sparks troubleshoot transmitter If electrode does not spark troubleshoot receiver Reposition transmitter Check for obstructions between transmitter and receiver Make sure electrode is within of burner without touching burner Make sure electrode wire secured tightly to electrode Make sure that the batteries Are installed Correctly Replace batteries Replace Transmitter Reposition tr...

Page 29: ...8 WIRE 1 41201241 STAINLESS STEEL TURKEY FRY T STAR 1 41201242 STAINLESS STEEL T STAR LIFTING HANDLE 1 29100560 ELECTRONIC TRANSMITTER ASSEMBLY 1 43302827 HEAT SHIELD 1 41213000 HVR ASSEMBLY 1 41201236 LONG STEM THERMOMETER 1 42804051 ASSEMBLY INSTRUCTIONS W PARTS LIST 1 29 STOP Missing a part No need to go back to the store The store where you made your purchase does not stock parts for this item...

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Page 31: ...m Do not return this product to the store 24 Hours a Day 7 Days a Week CALL US FIRST WE CAN HELP 1 800 232 3398 Tools required for assembly Phillips screwdriver Adjustable wrench To insure your satisfaction and for follow up service register your product online at www grillregistration com ...