Char-Broil 463436513, Product Manual

Page 1: ...mber Date Purchased IMPORTANT Fill out the product record information below See rating label on grill for serial number For support and to register your grill please visit us at www charbroil com If you have questions or need assistance during assembly please call 1 888 430 7870 Performance T 35G4 11 15 12 G458 001 050801 ...

Page 2: ...tuation or unsafe practice which if not avoided may result in minor or moderate injury Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately call you...

Page 3: ...rger than 6 quarts in capacity could exceed weight limit of the side burner shelf resulting in failure of grill cart components or side shelf CALIFORNIA PROPOSITION 65 1 Combustible by products produced when using this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm 2 This product contains chemicals including lead and lead compou...

Page 4: ...a gas leak You can inadvertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator safety feature activates the grill will only reach temperatures between 250 F and 300 F even with all burners on the high setting If your grill is not getting hotter than 250 F t...

Page 5: ...rneath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requires an accessory motor and spit rod that allows the meat to be turned at a constant speed Rotisserie cooking is best done in front of a special rotisserie burner or utilizing an indirect cooking bur...

Page 6: ...grilling Dry rubs can be applied directly to the meat immediately before grilling GRILLING GUIDE Tips Tricks Wood Chips For extra smoke flavor when grilling try adding wood chips Soak the chips in water for approximately 30 minutes before adding to a smoke box or pan Place smoke box or pan on top of the cooking grate above the flame Turn grill on high until the wood starts to smoke Reduce heat to ...

Page 7: ...oper cleaning tools such as wire or steel wool It can also discolor due to heat chemicals or grease build up To maintain your grill s high quality appearance wash with mild detergent and warm water or use a stainless steel grill cleaner Baked on grease deposits may require the use of an abrasive plastic cleaning pad Use only in direction of brushed finish to avoid damage Do not use abrasive pad on...

Page 8: ...der Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinder will vary by temperature A frosty regulator indicates gas overfill Immediately close LP cylinder valve and call local LP gas dealer for assistance Do not release liquid propane LP gas into the at...

Page 9: ... as described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to grill LP Cylinder Leak Test For your safety Leak test must be repeated each time LP cylinder is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas...

Page 10: ...n LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below or other similar 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and retighten connections If leaks cannot be stopped do not try to repair Cal...

Page 11: ...urners turn knob to the HIGH position starting with the burners closest to IGNITION BURNERS first If ignitor does not work follow match lighting instructions Push and hold ELECTRONIC IGNITION button until the burner WARNING For Safe Use of Your Grill and to Avoid Serious Injury Do not let children operate or play near grill Keep grill area clear and free from materials that burn Do not block holes...

Page 12: ...trisol abrasive cleaners degreasers or a concentrated grill cleaner on plastic parts Damage to and failure of parts can result Porcelain surfaces Because of glass like composition most residue can be wiped away with baking soda water solution or specially formulated cleaner Use nonabrasive scouring powder for stubborn stains Painted surfaces Wash with mild detergent or nonabrasive cleaner and warm...

Page 13: ... found replace burner VERY IMPORTANT Burner tubes must reengage valve openings See illustrations at right 9 Attach electrode to burner 10 Carefully replace burners 11 Attach burners to brackets on firebox 12 Reposition carryover tubes and attach to burners Replace flame tamers and cooking grates Storing Your Grill Clean cooking grates Store in dry location When LP cylinder is connected to grill st...

Page 14: ...f God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance with local codes or printed manufacturer instructions THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GI...

Page 15: ...HOLDER R 3 THERMOMETER S 1 WARMING RACK T 3 FLAME TAMER U 3 COOKING GRATE V 1 CART SIDE PANEL LEFT W 1 CART SIDE PANEL RIGHT X 1 BOTTOM SHELF Y 1 TANK SCREW Z 2 CASTER LOCKING AA 2 CASTER FIXED BB 4 CASTER SOCKET CC 1 RIGHT SIDE SHELF DD 1 CONTROL PANEL RIGHT SHELF EE 1 LEFT SIDE SHELF FF 1 LID F SIDEBURNER GG 1 DRIP PAN F SIDEBURNER HH 1 CONTROL PANEL LEFT SHELF II 1 SIDEBURNER JJ 1 ELECTRODE F S...

Page 16: ...PARTS DIAGRAM 16 PARTS DIAGRAM Y T W S R R R B C D A O L N M Q P DD EE BB CC J Z AA V U F G H HH GG II UU MM PP QQ NN OO KK RR TT U U O P P P O O K K L T T I I I E FF SS JJ LL AA BB Z BB BB X RR MM LL ...

Page 17: ...chine screws and 1 4 20 flange nuts at front and 1 4 20x2 3 8 machine screws and 1 4 20 flange nuts at rear 1 4 20x2 3 8 Machine Screw Qty 4 1 4 20 Flange Nut Qty 4 2 Attach back brace to cart with 1 4 20x1 2 screws Left Side Panel Front Rear Right Side Panel Bottom Shelf Right Side Panel Back Brace 1 4 20x1 2 Screw Qty 4 Right Side Panel ASSEMBLY 17 ...

Page 18: ...th 8x3 8 sheet metal screws Then attach to bottom shelf with 8x3 8 sheet metal screws Attach upper front panel to left and right side panels with 8x3 8 sheet metal screws Then attach to lower front panel with 8x3 8 sheet metal screw 8x3 8 Sheet Metal Screw Qty 11 Lower Front Panel Upper Front Panel ...

Page 19: ...re Remove the Caster Pin and repeat for remaining casters Make sure the two locking casters are secured at the rear and the non locking casters are secured at the front After all 4 casters are secure remove the Caster Pin and save for future maintenance Right Side Panel Left Side Panel Tank Exclusion Wire Hook tank exclusion wire onto the holes on front panels attach other ends to bottom shelf wit...

Page 20: ...nto the cart Make sure the regulator hose is hanging outside the cart Attach with 1 4 20x1 2 screws 1 4 20x1 2 Screw Qty 4 Grill Head Attach weight block to bottom shelf with 1 4 20x2 machine screws and 1 4 20 flange nuts 7 1 4 20x2 Machine Screw Qty 2 1 4 20 Flange Nut Qty 2 Weight Block 1 4 20 Flange Nut 1 4 20x2 Machine Screw ...

Page 21: ...ws Fascia Right Side Shelf 8 Install side shelf assembly onto the pre installed screws located on the right side of firebox A Tighten the pre installed screws securely Attach with 1 4 20x1 2 screws as shown B Right Side Shelf A C B 1 4 20x1 2 Screw Qty 2 1 4 20x1 2 Screw Tighten the screws ...

Page 22: ...x3 8 sheet metal screws B Fascia Sideburner Shelf Install side burner side shelf assembly onto the pre installed screws located on the left side of firebox A Tighten the pre installed screws securely Attach with 1 4 20x1 2 screws as shown B A Side burner Shelf 1 4 20x1 2 Screw Tighten the screws ...

Page 23: ... Attach side burner with 8 wing nut B Hook venturi clip to side burner tube and around manifold Attach side burner ignitor wire to electrode C Press side burner control knob onto valve stem D Place grate onto side burner shelf E Venturi Clip Sideburner Valve Sideburner Bezel E Sideburner Side burner Control Knob Sideburner Grate A B C D 8 wing nut Sideburner Tube Sideburner Valve Side burner ignit...

Page 24: ...k of the Electrode Ignition Module Total 2 connections shown A NOTE Switch terminals are larger than electrode terminals and should only be installed in location shown as A B Do not untie the wires while attaching Release the cap and nut from electrode ignition module Attach electrode ignition module to the cart right side panel with the nut and cap shown B Right side panel Electrode Ignition Modu...

Page 25: ...as far as it will go then push the gauge downward until it clips into the panel shown B C Back of Firebox H e a t T e n t Place heat tents over burners by inserting tabs into slots in front of firebox Note Notch on the end of heat tents should fit over protrusions on the rear wall of firebox Temperature gauge stem A C B Back of control panel ...

Page 26: ...de should be under wires running front to back If pivot and leg wires are on top Warming Rack is installed upside down Hang grease cup clip from bottom of firebox and place grease cup into grease cup clip 17 Grease Cup Clip Grease Cup Warming Rack Leg Wire Cooking Grate Pivot Wire CAUTION Failure to install grease cup clip and grease cup will cause hot grease to drip from bottom of grill with risk...

Page 27: ...position during use transport and storage Regulator Cylinder screw at rear of cart Tank Retainer Screw LP tank is sold separately Use only with an OPD over fill protection device equipped LP tank Fill and leak check before attaching to grill and regulator See Use and Care section to correctly Leak Test and perform the Burner Flame Check Place LP tank into hole in bottom shelf with tank collar open...

Page 28: ...Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for spider nests or rust See Natural Hazard...

Page 29: ...s in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder valve wait 30 seconds and then light grill Turn off knobs and LP cylinder valve Disconnect coupling nut from cylinder Reconnect and retry Turn front of grill to face wind or increase flame height Refi...

Page 30: ...ctions on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak or at slow rate Has moisture accumulated on electrode and or in burner ports Inspect electrodes for cracks Prevention Solution Install battery make sure that and connectors are oriented correc...